Assembly production method and assembly production equipment for printer roller shaft
阅读说明:本技术 一种打印机辊轴组装生产方法和组装生产设备 (Assembly production method and assembly production equipment for printer roller shaft ) 是由 林佳琳 徐建伟 刘敏 于 2019-10-10 设计创作,主要内容包括:本发明涉及打印机技术领域,尤其涉及一种打印机辊轴组装生产方法和组装生产设备。该设备包括机架、轴进料搬运装置、海绵进料装置、海绵搬运装置、装配、校正装置、海绵切料装置、轴端除料装置;轴进料搬运装置用于将轴进料并搬运至装配上;海绵进料装置用于将轴输送进料,海绵搬运装置用于将海绵依次搬运至海绵装配、海绵切料装置和轴端除料装置上,装配用于使轴压入海绵内;校正装置用于进行海绵轴校正;海绵切料装置用于海绵切料;轴端除料装置用于轴端废料去除,本专利的技术效果是提高进料效率,提高搬运效率和搬运稳定性,提高压入效率和压入组装质量;提高校正效率提升产品质量;提高海绵轴切断效率以及切断质量。(The invention relates to the technical field of printers, in particular to an assembling production method and assembling production equipment for a roller shaft of a printer. The equipment comprises a frame, a shaft feeding and carrying device, a sponge feeding device, a sponge carrying device, an assembling and correcting device, a sponge cutting device and a shaft end material removing device; the shaft feeding and conveying device is used for feeding and conveying shafts to the assembly; the sponge conveying device is used for conveying and conveying the sponge to the sponge assembling device, the sponge cutting device and the shaft end removing device in sequence, and the assembling device is used for pressing the shaft into the sponge; the correction device is used for correcting the sponge shaft; the sponge cutting device is used for cutting sponge; the shaft end material removing device is used for removing shaft end waste materials, and the technical effect of the patent is that the feeding efficiency is improved, the carrying efficiency and the carrying stability are improved, and the pressing-in efficiency and the pressing-in assembling quality are improved; the correction efficiency is improved, and the product quality is improved; improve sponge axle and cut off efficiency and cut off the quality.)
1. A printer roller shaft assembly production device is characterized by comprising a rack (1), a shaft feeding and conveying device (2), a sponge feeding device (3), a sponge conveying device (4), an assembling device (5), a correcting device (8), a sponge cutting device (6), a shaft end material removing device (7) and a control system; the shaft feeding and conveying device (2) is arranged at the rear part of the rack (1), and the shaft feeding and conveying device (2) is used for feeding and conveying shafts to the assembling device (5); the sponge feeding device (3), the sponge conveying device (4), the assembling device (5), the correcting device (8), the sponge cutting device (6) and the shaft end material removing device (7) are respectively arranged at the front part of the rack (1), the sponge feeding device (3) is used for conveying and feeding the shaft, the sponge conveying device (4) is used for conveying the sponge to the sponge assembling device (5), the sponge cutting device (6) and the shaft end material removing device (7) in sequence, and the assembling device (5) is used for pressing the shaft into the sponge; the correction device (8) is used for correcting the sponge shaft; the sponge cutting device (6) is used for cutting sponge; the shaft end material removing device (7) is used for removing shaft end waste materials, and the control system is respectively used for the actions of the shaft end material removing device (7), the sponge feeding device (2), the sponge feeding device (3), the sponge conveying device (4), the assembling device (5), the correcting device (8), the sponge cutting device (6) and the shaft end material removing device.
2. The printer roller shaft assembly production equipment as claimed in claim 1, characterized in that the shaft feeding and carrying device (2) comprises a shaft feeding assembly and a shaft carrying assembly; the shaft feeding assembly comprises a feeding frame (200), a feeding motor (201), a gear transmission assembly (202), a feeding shaft (203) and a feeding roller (204); the feeding frame (200) is arranged on the frame (1), the feeding shaft (203) is arranged at the lower part of the feeding frame (200) through a bearing, and a plurality of shaft concave surfaces (2031) which are regularly arranged are arranged on the outer side surface of the feeding shaft (203) in the circumferential direction; the feeding motor (201) is arranged on the rack (1), one end of the feeding shaft (203) is connected with the feeding motor (201) through the gear transmission assembly (202), the feeding roller (204) is arranged at the bottom of the feeding frame (200), and a plurality of shaft conveying concave surfaces (2041) which are regularly arranged are arranged on the outer side surface of the feeding roller (204) in the circumferential direction; the shaft carrying assembly comprises a shaft feeding base (211), a shaft carrying bracket (212), a shaft carrying cylinder (213) and a shaft carrying moving module; the shaft conveying and moving module comprises a shaft conveying and moving block (214), a shaft lifting cylinder (215) and a shaft clamping cylinder (216); the shaft feeding base (211) is connected with the feeding roller (204); a shaft limiting concave surface (2121) for placing a shaft is arranged in the middle of the top surface of the feeding base (211); and the front side and the rear side of the shaft limiting concave surface (2121) are respectively provided with a conveying concave surface (2122) for conveying; a shaft positioning cylinder (2111) is arranged at the rear end of the feeding base (211), a shaft positioning block (2112) is arranged on the shaft positioning cylinder (2111), and the shaft positioning block (2112) is matched with a shaft limiting concave surface (2121); the shaft carrying bracket (212) is transversely arranged on the rack (1), and the shaft carrying cylinder (213) is arranged at the top of the shaft carrying bracket (212); the shaft carrying moving block (214) is arranged at the front part of the shaft carrying bracket (212) through a first shaft carrying slide rail (2141), and the top part of the shaft carrying moving block (214) is connected with the moving end of a shaft carrying cylinder (213); the shaft lifting cylinder (215) is arranged on the shaft conveying moving block (214), the shaft clamping cylinder (216) is connected with the moving end of the shaft lifting cylinder (215), and the back surface of the shaft clamping cylinder (216) is arranged at the front part of the shaft conveying moving block (214) through a second shaft conveying slide rail (2161); two strip-shaped shaft carrying clamping plates (217) are arranged on the shaft clamping cylinder (216); the shaft carrying splint (217) is matched with the carrying concave surface (2122).
3. The printer roller shaft assembly production equipment as claimed in claim 1, wherein the sponge feeding device (3) comprises a sponge inclined frame (31), a sponge limiting cylinder (32) and a sponge base (33); the sponge inclined rack (31) is arranged at the feeding end of the rack (1), and the middle part of the rear side of the sponge inclined rack (31) is provided with a limiting matching hole (311); the sponge limiting cylinder (32) is arranged on the rack (1) and is positioned on the rear side of the middle part of the sponge inclined rack (31); the front end of the sponge limiting cylinder (32) is provided with a sponge limiting rod (321), and the sponge limiting rod (321) passes through the limiting matching hole (311) to be matched with the sponge; the sponge base (33) is connected with the discharge end of the sponge inclined frame (31), the front side of the top of the sponge base (33) is provided with a sponge positioning cylinder (331), and the sponge positioning cylinder (331) is connected with a sponge positioning block (332); sponge base (33) are provided with sponge recess (333), sponge recess (333) cooperate with sponge locating piece (332), the middle part and the rear side of sponge recess (333) are provided with sponge clamping jaw recess (334), sponge clamping jaw recess (334) cooperate with sponge handling device (4).
4. The printer roller shaft assembly production equipment as claimed in claim 2, wherein the sponge carrying device (4) comprises a sponge carrying bracket (41), a sponge carrying cylinder (42), a plurality of sponge carrying slide rails (43), a sponge carrying connecting plate (44), two carrying support plates (45) and a plurality of carrying clamping modules (46); the sponge carrying bracket (41) is transversely arranged on the rack (1); sponge transport cylinder (42) set up the top at sponge transport support (41), sponge transport connecting plate (44) connect on the removal end of sponge transport cylinder (42), two transport backup pads (45) connect respectively in the both sides of sponge transport connecting plate (44), a plurality of transport press from both sides and get module (46) regular spread and set up on sponge transport connecting plate (44) and two transport backup pads (45), and every transport press from both sides and get module (46) and set up on sponge transport support (41) through every sponge transport slide rail (43), every transport press from both sides and get module (46) and axle transport removal module structure the same.
5. The printer roller shaft assembly production equipment as claimed in claim 1, wherein the assembling device (5) comprises a shaft pressing base (51), a sponge pressing base (52), a pressing cylinder (53) and two pressing slide rails (54); the shaft pressing base (51) is longitudinally arranged at the rear part of the rack (1), and a shaft waiting groove (511) is formed in the shaft pressing base (51); shaft clamping grooves (512) are formed in the front side and the rear side of the shaft waiting groove (511); the sponge pressing base (52) is arranged at the front part of the rack (1) in alignment with the shaft pressing base (51); a sponge waiting groove (521) is arranged on the sponge pressing base (52); sponge clamping grooves (522) are formed in the front side and the rear side of the sponge waiting groove (521); the rear end of the sponge waiting groove (521) is connected with the rear end of the shaft waiting groove (511); the pressing-in air cylinder (53) is longitudinally arranged on the rack (1), and the moving end of the pressing-in air cylinder (53) is connected with a pressing-in block (531); the pressing block (531) is provided with a pressing head (532), and the pressing head (532) is aligned with the shaft waiting groove (511); the bottoms of the two sides of the press-in block (531) are arranged on the frame (1) through two press-in sliding rails (54), and the two press-in sliding rails (54) are positioned on the two sides of the shaft press-in base (51).
6. A printer roller assembly production device according to claim 1, characterized in that the correction device (8) comprises a first correction motor (81), a second correction motor (82), a first correction cylinder (83), a second correction cylinder (84), a first clamping correction assembly (85) and a second clamping correction assembly (86); the first correcting motor (81) and the second correcting motor (82) are longitudinally arranged on the front side and the rear side of the rack (1) in an aligned mode; the first correction motor (81) and the second correction motor (82) are both connected with a rotation correction shaft (811); the first correcting cylinder (83) and the second correcting cylinder (84) are respectively arranged on one side of the first correcting motor (81) and one side of the second correcting cylinder (84), the first correcting cylinder (83) and the second correcting cylinder (84) are respectively sleeved on the rotary correcting shaft (811) through a correcting connecting block (831), and the correcting connecting block (831) is arranged on the rack (1) through a correcting sliding rail (832); the first clamping correction assembly (85) and the second clamping correction assembly (86) are arranged between the first correction motor (81) and the second correction motor (82) in an aligned mode, the first clamping correction assembly (85) and the second clamping correction assembly (86) are identical in structure, and the first clamping correction assembly (85) comprises a clamping correction base (850), a first rack (851), a second rack (852), a gear (853) and a clamping correction motor; the clamping correction base (850) is arranged on the machine frame (1), the first rack (851) and the second rack (852) are respectively arranged on the front side and the rear side of the clamping correction base (850) in a matching manner, the gear (853) is arranged in the center of the clamping correction base (850), the clamping correction motor is used for driving the gear (853) to rotate, and the outside of the first rack (851) is connected with a first sponge shaft correction plate (87) through a first clamping connection block; the outer part of the second rack (852) is connected with a second sponge shaft correcting plate (88) through a second clamping and connecting block; first sponge axle correcting plate (87) and second sponge axle correcting plate (88) all be provided with V type recess (871), both sides are provided with around V type recess (871) to rectify and press from both sides and get recess (872).
7. The printer roller shaft assembly production equipment as claimed in claim 1, wherein the sponge cutting device (6) comprises a cutting bracket (61), a jacking cylinder (62), a jacking motor (63) and a cutting assembly; the cutting support (61) is arranged on the rack (1), the jacking cylinder (62) is arranged at the front part of the rack (1), and the jacking cylinder (62) is connected with a jacking head (621); the jacking motor (63) is arranged at the rear part of the rack (1), and the jacking motor (63) is connected with a rotating head (631); the tightening head (621) is aligned with the rotating head (631); the cutting assembly comprises a cutting cylinder (64), a cutting moving frame (65), a first cutter (66) and a second cutter (67); the utility model discloses a blank removal frame, including frame (65), blank removal frame (65), blank cylinder (64), first cutter (66) and second cutter (67) set up respectively and remove the front and back both sides of frame (65) at the blank, blank cylinder (64) set up in frame (1) and be located one side that the blank removed frame (65), the removal end and the blank of blank cylinder (64) remove the frame (65) and be connected, the blank remove the frame (65) and set up respectively.
8. The roller shaft assembly production equipment of the printer according to claim 1, wherein the shaft end material removing device (7) comprises a first material removing clamping frame (71), a second material removing clamping frame (72), a driving air cylinder (73), a material removing moving frame (74), a first material removing positioning air cylinder (75) and a second material removing positioning air cylinder (76); the frame (1) is provided with a material removing supporting neutral gear (101), the first material removing clamping frame (71) and the second material removing clamping frame (72) penetrate through the material removing supporting neutral gear (101) and are located above the frame (1), the first material removing clamping frame (71) and the second material removing clamping frame (72) are respectively provided with a V-shaped supporting groove (721), and the first material removing clamping frame (71) and the second material removing clamping frame (72) are respectively closed and opened through a material removing moving cylinder; the material removing moving frame (74) is arranged on the rack (1) through a material removing sliding rail (741), the driving air cylinder (73) is transversely arranged on one side of the material removing moving frame (74), and the moving end of the driving air cylinder (73) is connected with the material removing moving frame (74); the material removing device is characterized in that the first material removing positioning cylinder (75) and the second material removing positioning cylinder (76) are respectively arranged on the front side and the rear side of the material removing moving frame (74), the moving ends of the first material removing positioning cylinder (75) and the second material removing positioning cylinder (76) are respectively connected with a material removing moving block (751), the two material removing moving blocks (751) are respectively arranged on the material removing moving frame (74) through material removing moving block sliding rails (752), and the two material removing moving block sliding rails (752) are respectively provided with a material removing knife (753).
9. The assembly production equipment for the roller shaft of the printer according to claim 8 is characterized in that waste material channels (102) are arranged at the front side and the rear side of the material removing supporting neutral gear (101), and a discharging inclined plate (103) is arranged at the discharging end of the frame (1).
10. The assembly production method of the roller shaft of the printer is characterized by sequentially comprising the following steps of:
carrying out shaft feeding and carrying: the method comprises the following steps of putting shaft materials into a feeding frame (200), driving a feeding shaft (203) to rotate through a feeding motor (201), conveying the shaft materials to a shaft limiting concave surface (2121) of a feeding roller (204), conveying the shaft materials into the shaft limiting concave surface (2121) of a feeding base (211) one by one, driving a shaft carrying moving block (214) to move above the shaft materials through a shaft carrying cylinder (213), and driving a shaft clamping cylinder (216) to descend through a shaft lifting cylinder (215) to carry the shaft materials to an assembling device (5);
sponge feeding and carrying: sponge materials slide down to a sponge groove (333) of a sponge base (33) from a sponge inclined rack (31), and a sponge limiting rod (321) is driven to limit through a sponge limiting cylinder (32), so that the sponge materials are prevented from sliding down completely; the sponge is moved to a position to be clamped through a sponge positioning cylinder (331); the sponge conveying cylinder (42) drives the conveying clamping module (46) to move to the position above the sponge materials, and the conveying clamping module (46) conveys the sponge materials to the assembling device (5);
pressing and correcting: the conveyed shaft material and sponge material are respectively conveyed in a shaft waiting groove (511) and a sponge waiting groove (521), and a pressing-in cylinder (53) drives a pressing-in block (531) to move, so that a pressing head (532) drives the shaft material to be pressed into a gap of a sponge pipe; the pressed sponge shaft is conveyed to a correcting device (8) through a sponge conveying device (4), and the sponge shaft is folded through a first clamping correcting component (85) and a second clamping correcting component (86), so that the sponge shaft is corrected;
cutting waste materials: the material is rotated by the matching of a tightly-pushing cylinder (62) and a tightly-pushing motor (63) on the sponge cutting device (6), and waste sponges at the two outer ends of the sponge shaft are cut off by a first cutter (66) and a second cutter (67) which are driven by a material cutting cylinder (64); carry the material to the axle head through sponge handling device (4) and remove on material device (7), the axle head removes material device (7) and removes material location cylinder (75) and second and remove material location cylinder (76) and drive respectively and remove material sword (753) of removing on the material movable block (751) and advance and retreat the location, removes material movable rack (74) and removes left through driving actuating cylinder (73) drive at last, amputates the axle head waste material of sponge axle.
Technical Field
The invention relates to the technical field of printers, in particular to an assembling production method and assembling production equipment for a roller shaft of a printer.
Background
Printing technology has been rapidly developed in recent years, and after many years of exploration, printing has been developed from the original processing of multi-function pictures, which have been able to output only characters and simple graphics from the past. Because the requirement for industrial automation is higher and higher nowadays, the automatic printer has great application prospect in the fields of industrial product marking, civil photo printing, document printing and the like, therefore, the automatic printer has high working efficiency, wide application range and good printing quality, and can provide convenience for the life of people.
In the current assembly process of the sponge and the rotating shaft of the printer, the shaft is manually inserted into the sponge, the sponge is positioned and corrected by other positioning machines and correcting machines, and the assembled and corrected sponge tube is cut off by a specified length. Therefore, in the machining process, the machining efficiency is low, errors are prone to occur in manual assembly and conveying, the assembly pressing-in precision is affected, the assembly pressing-in quality is affected finally, and no sponge shaft assembly equipment capable of automatically pressing, calibrating and cutting is available at present.
Disclosure of Invention
The invention aims to solve the problem of the prior printer roller shaft assembly production equipment, and provides a shaft feeding and conveying device for realizing automatic feeding of a shaft; the automatic feeding of the sponge is realized through the sponge feeding device, the automatic conveying and carrying are realized through the sponge carrying device, the automatic assembling and pressing-in are realized through the assembling device, and the automatic correction is realized through the correcting device; automatic sponge cutting and shaft end cutting are realized through the sponge cutting device and the shaft end material removing device.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose:
a printer roller shaft assembly production device comprises a rack, a shaft feeding and carrying device, a sponge feeding device, a sponge carrying device, an assembling device, a correcting device, a sponge cutting device, a shaft end material removing device and a control system; the shaft feeding and carrying device is arranged at the rear part of the rack and used for feeding and carrying shafts to the assembling device; the sponge feeding device, the sponge carrying device, the assembling device, the correcting device, the sponge cutting device and the shaft end removing device are respectively arranged at the front part of the frame, the sponge feeding device is used for conveying a shaft for feeding, the sponge carrying device is used for sequentially carrying the sponge to the sponge assembling device, the sponge cutting device and the shaft end removing device, and the assembling device is used for pressing the shaft into the sponge; the correction device is used for correcting the sponge shaft; the sponge cutting device is used for cutting sponge; the shaft end material removing device is used for removing shaft end waste materials, and the control system is respectively used for the actions of the shaft feeding and carrying device, the sponge feeding device, the sponge carrying device, the assembling device, the correcting device, the sponge cutting device and the shaft end material removing device.
Preferably, the shaft feeding and carrying device comprises a shaft feeding assembly and a shaft carrying assembly; the shaft feeding assembly comprises a feeding frame, a feeding motor, a gear transmission assembly, a feeding shaft and a feeding roller; the feeding frame is arranged on the frame, the feeding shaft is arranged at the lower part of the feeding frame through a bearing, and a plurality of shaft concave surfaces which are regularly arranged are arranged on the outer side surface of the feeding shaft in the circumferential direction; the feeding motor is arranged on the frame, one end of the feeding shaft is connected with the feeding motor through the gear transmission assembly, the feeding roller is arranged at the bottom of the feeding frame, and a plurality of shaft conveying concave surfaces which are regularly arranged are arranged on the periphery of the outer side surface of the feeding roller; the shaft carrying assembly comprises a shaft feeding base, a shaft carrying support, a shaft carrying cylinder and a shaft carrying moving module; the shaft carrying moving module comprises a shaft carrying moving block, a shaft lifting cylinder and a shaft clamping cylinder; the shaft feeding base is connected with the feeding roller; a shaft limiting concave surface for placing a shaft is arranged in the middle of the top surface of the feeding base; carrying concave surfaces for carrying are respectively arranged on the front side and the rear side of the shaft limiting concave surface; a shaft positioning cylinder is arranged at the rear end of the feeding base, a shaft positioning block is arranged on the shaft positioning cylinder, and the shaft positioning block is matched with the shaft limiting concave surface; the shaft carrying support is transversely arranged on the rack, and the shaft carrying cylinder is arranged at the top of the shaft carrying support; the shaft carrying moving block is arranged at the front part of the shaft carrying support through a first shaft carrying slide rail, and the top of the shaft carrying moving block is connected with the moving end of the shaft carrying cylinder; the shaft lifting cylinder is arranged on the shaft carrying moving block, the shaft clamping cylinder is connected with the moving end of the shaft lifting cylinder, and the back of the shaft clamping cylinder is arranged at the front part of the shaft carrying moving block through a second shaft carrying slide rail; two elongated shaft carrying clamping plates are arranged on the shaft clamping cylinder; the shaft carrying clamping plate is matched with the carrying concave surface.
Preferably, the sponge feeding device comprises a sponge inclined frame, a sponge limiting cylinder and a sponge base; the sponge inclined frame is arranged at the feed end of the frame, and the middle part of the rear side of the sponge inclined frame is provided with a limiting matching hole; the sponge limiting cylinder is arranged on the rack and is positioned on the rear side of the middle part of the sponge inclined rack; the front end of the sponge limiting cylinder is provided with a sponge limiting rod, and the sponge limiting rod penetrates through a limiting matching hole to be matched with the sponge; the sponge base is connected with the discharge end of the sponge inclined frame, the front side of the top of the sponge base is provided with a sponge positioning cylinder, and the sponge positioning cylinder is connected with a sponge positioning block; be provided with the sponge recess on the sponge base, sponge recess and sponge locating piece cooperate, the middle part and the rear side of sponge recess are provided with sponge clamping jaw recess, sponge clamping jaw recess cooperate with sponge handling device.
Preferably, the sponge carrying device comprises a sponge carrying bracket, a sponge carrying cylinder, a plurality of sponge carrying slide rails, a sponge carrying connecting plate, two carrying supporting plates and a plurality of carrying clamping modules; the sponge carrying bracket is transversely arranged on the rack; the sponge transport cylinder set up at the top of sponge transport support, sponge transport connecting plate connect and serve at the removal of sponge transport cylinder, two transport backup pads connect respectively in the both sides of sponge transport connecting plate, a plurality of transport press from both sides and get module regular spread and set up on sponge transport connecting plate and two transport backup pads, and every transport press from both sides and get the module and set up on sponge transport support through every sponge transport slide rail, every transport press from both sides and get module and axle transport removal module structure the same.
Preferably, the assembling device comprises a shaft pressing base, a sponge pressing base, a pressing cylinder and two pressing slide rails; the shaft pressing base is longitudinally arranged at the rear part of the rack, and a shaft waiting groove is formed in the shaft pressing base; shaft clamping grooves are formed in the front side and the rear side of the shaft waiting groove; the sponge pressing base is arranged at the front part of the rack in an aligning way; a sponge waiting groove is arranged on the sponge pressing base; sponge clamping grooves are formed in the front side and the rear side of the sponge waiting groove; the rear end of the sponge waiting groove is connected with the rear end of the shaft waiting groove; the pressing cylinder is longitudinally arranged on the rack, and the moving end of the pressing cylinder is connected with a pressing block; the pressing block is provided with a pressing head, and the pressing head is aligned with the shaft waiting groove; the bottom of the two sides of the press-in block is arranged on the frame through two press-in sliding rails, and the two press-in sliding rails are positioned on the two sides of the shaft press-in base.
Preferably, the correcting device comprises a first correcting motor, a second correcting motor, a first correcting cylinder, a second correcting cylinder, a first clamping correcting component and a second clamping correcting component; the first correcting motor and the second correcting motor are longitudinally arranged on the front side and the rear side of the rack in an aligned mode; the first correction motor and the second correction motor are both connected with a rotary correction shaft; the first correction cylinder and the second correction cylinder are respectively arranged on one side of the first correction motor and one side of the second correction cylinder, the first correction cylinder and the second correction cylinder are respectively sleeved on the rotary correction shaft through correction connecting blocks, and the correction connecting blocks are arranged on the rack through correction sliding rails; the first clamping correction assembly and the second clamping correction assembly are arranged between the first correction motor and the second correction motor in an aligned mode, the first clamping correction assembly and the second clamping correction assembly are identical in structure, and the first clamping correction assembly comprises a clamping correction base, a first rack, a second rack, a gear and a clamping correction motor; the clamping correction base is arranged on the rack, the first rack and the second rack are respectively arranged on the front side and the rear side of the clamping correction base in a matching manner, the gear is arranged in the center of the clamping correction base, the clamping correction motor is used for driving the gear to rotate, and the outer part of the first rack is connected with a first sponge shaft correction plate through a first clamping connection block; the outer part of the second rack is connected with a second sponge shaft correcting plate through a second clamping and connecting block; first sponge axle correcting plate and second sponge axle correcting plate all be provided with V type recess, both sides are provided with around the V type recess and rectify and press from both sides and get the recess.
Preferably, the sponge cutting device comprises a cutting support, a jacking cylinder, a jacking motor and a cutting assembly; the cutting support is arranged on the rack, the jacking cylinder is arranged at the front part of the rack, and a jacking head is connected to the jacking cylinder; the jacking motor is arranged at the rear part of the rack and is connected with a rotating head; the puller head is aligned with the rotating head; the material cutting assembly comprises a material cutting cylinder, a material cutting moving frame, a first cutter and a second cutter; the material cutting moving frame is arranged on the rack through the material cutting sliding rail, the material cutting air cylinder is arranged on one side of the rack and located on the material cutting moving frame, the moving end of the material cutting air cylinder is connected with the material cutting moving frame, and the first cutter and the second cutter are respectively arranged on the front side and the rear side of the material cutting moving frame.
Preferably, the shaft end material removing device comprises a first material removing clamping frame, a second material removing clamping frame, a driving cylinder, a material removing moving frame, a first material removing positioning cylinder and a second material removing positioning cylinder; the frame is provided with a material removing supporting neutral gear, the first material removing clamping frame and the second material removing clamping frame penetrate through the material removing supporting neutral gear and are positioned above the frame, the first material removing clamping frame and the second material removing clamping frame are respectively provided with a V-shaped supporting groove, and the first material removing clamping frame and the second material removing clamping frame are respectively folded and unfolded through a material removing moving cylinder; the material removing moving frame is arranged on the rack through a material removing sliding rail, the driving air cylinder is transversely arranged on one side of the material removing moving frame, and the moving end of the driving air cylinder is connected with the material removing moving frame; the first material removing positioning cylinder and the second material removing positioning cylinder are respectively arranged on the front side and the rear side of the material removing moving frame, the moving ends of the first material removing positioning cylinder and the second material removing positioning cylinder are respectively connected with material removing moving blocks, the two material removing moving blocks are respectively arranged on the material removing moving frame through material removing moving block sliding rails, and the two material removing moving block sliding rails are respectively provided with a material removing knife.
Preferably, waste material channels are further arranged on the front side and the rear side of the material removing supporting neutral gear, and a discharging inclined plate is arranged at the discharging end of the rack.
A production method for assembling a roller shaft of a printer sequentially comprises the following steps:
shaft feeding and conveying: the shaft material is placed in the feeding frame, the feeding shaft is driven to rotate through the feeding motor, the shaft material is conveyed to the shaft limiting concave surface of the feeding roller, the shaft material is conveyed into the shaft limiting concave surface of the feeding base one by one, the shaft conveying moving block is driven to move to the position above the shaft material through the shaft conveying cylinder, and the shaft material is conveyed to the assembling device through the shaft lifting cylinder driving the shaft clamping cylinder to descend;
(II) sponge feeding and conveying: sponge materials slide down into the sponge groove of the sponge base from the sponge inclined frame, and the sponge limiting cylinder drives the sponge limiting rod to limit, so that the sponge materials are prevented from sliding down completely; moving the sponge to a position to be clamped through a sponge positioning cylinder; the sponge conveying cylinder drives the conveying clamping module to move to a position above the sponge materials, and the conveying clamping module conveys the sponge materials to the assembling device;
(III) pressing correction: the conveyed shaft material and the sponge material are respectively conveyed in the shaft waiting groove and the sponge waiting groove, and the pressing-in block is driven to move by the pressing-in cylinder, so that the pressing head drives the shaft material to be pressed into a gap of the sponge pipe; the pressed sponge shaft is conveyed into the correcting device through the sponge conveying device, and the sponge shaft is folded through the first clamping correcting assembly and the second clamping correcting assembly, so that the sponge shaft is corrected;
(IV) cutting off waste materials: the material is rotated by matching a jacking cylinder and a jacking motor on the sponge cutting device, and the cutting cylinder drives a first cutter and a second cutter to cut off waste sponges at two outer ends of a sponge shaft; carry the material to the axle head through the sponge handling device and remove on the material device, the axle head removes the material device and removes the material location cylinder and drive respectively through first material location cylinder and the second and remove the material sword that removes on the material movable block and carry out front and back location, removes the material through driving actuating cylinder drive and removes the frame and remove left movement at last, amputates the axle head waste material of sponge axle.
According to the assembly production equipment for the roller shaft of the printer, which adopts the technical scheme, the shaft feeding assembly and the shaft carrying assembly are matched with each other through the shaft feeding carrying device, the shaft feeding assembly is convenient for better realizing the feeding of shaft materials, and the shaft carrying assembly is convenient for better carrying, so that the carrying efficiency and the carrying stability are improved; sponge materials are conveniently and orderly conveyed through a sponge limiting cylinder in the sponge feeding device, the precision of carrying and clamping is conveniently improved through a sponge positioning cylinder, and the clamping efficiency and the carrying quality are improved; the sponge conveying device improves the conveying efficiency, a plurality of sponge conveying devices can simultaneously transfer, and the conveying speed is improved, so that the processing efficiency is further improved; the assembly device replaces manual press-in, so that the press-in efficiency and the press-in quality are improved, the workpiece loss caused by manual operation is prevented, and the rejection rate is reduced; the correction efficiency is further improved through the correction device, and the structural strength and the product quality of the whole sponge shaft product are further improved through the quality of the shaft material and the sponge material after being pressed in, so that subsequent cutting and subsequent processing are facilitated; remove the material device through sponge blank device and axle head and be convenient for further promote the sponge and cut off efficiency and axle head excision efficiency to further promote and cut off the quality, finally further promote product quality.
In summary, the technical effect of the invention is to improve the feeding efficiency, the carrying efficiency and the carrying stability, and the press-in efficiency and the press-in assembly quality; the correction efficiency is improved, and the product quality is improved; improve sponge axle and cut off efficiency and cut off the quality.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of a shaft feed handling apparatus.
Fig. 3 is a schematic structural diagram of a sponge feeding device and a sponge carrying device.
Fig. 4 is a schematic structural view of the mounting device.
Fig. 5 is a schematic structural diagram of the calibration device.
Fig. 6 is a schematic structural diagram of a sponge cutting device and a shaft end material removing device.
Detailed Description
As shown in fig. 1, the equipment for assembling and producing the roller shaft of the printer comprises a
As shown in fig. 1 and 2, the shaft infeed
During operation, put into
This axle
As shown in fig. 1 and 3, the
The sponge carrying device 4 comprises a
When the sponge material sliding device works, sponge materials slide down to the
Sponge materials can be conveyed orderly by the sponge limiting cylinder 32 in the
As shown in fig. 1 and 4, the assembling device 5 includes a shaft press-in
During operation, the shaft material and the sponge material to be carried are respectively placed in the
This assembly quality 5 replaces the manual work to impress, promotes the efficiency of impressing and the quality of impressing, prevents the work piece loss that manual operation brought, reduces the disability rate.
As shown in fig. 1 and 5, the correcting
During operation, carry the sponge axle that impresses to between first sponge
Further promote correction efficiency through correcting
As shown in fig. 1 and 6, the
The shaft end
When the sponge shaft cutting device works, materials are supported through the cutting
Remove
A press-in method of printer roller assembly production equipment sequentially comprises the following steps:
shaft feeding and conveying: the shaft material is placed in the
(II) sponge feeding and conveying: sponge materials slide down to the
(III) pressing correction: the conveyed shaft material and sponge material are respectively conveyed in the
(IV) cutting off waste materials: the material is rotated by the matching of a jacking
The shaft feeding assembly and the shaft carrying assembly are matched with each other through the shaft feeding carrying device 2, the shaft feeding assembly is convenient for better feeding of shaft materials, the shaft carrying assembly is convenient for better carrying, and the carrying efficiency and the carrying stability are improved; sponge materials can be conveyed orderly by the sponge limiting cylinder 32 in the sponge feeding device 3, the precision of carrying and clamping can be improved by the sponge positioning cylinder 331, and the clamping efficiency and the carrying quality can be improved; the sponge carrying device 4 is used for improving the carrying efficiency, a plurality of sponge carrying devices can be transferred simultaneously, the carrying speed is improved, and the processing efficiency is further improved; the assembly device 5 replaces manual pressing, so that the pressing efficiency and the pressing quality are improved, the workpiece loss caused by manual operation is prevented, and the rejection rate is reduced; the correction efficiency is further improved through the correction device 8, and the structural strength and the product quality of the whole sponge shaft product are further improved through the quality of the shaft material and the sponge material after being pressed in, so that the subsequent cutting and the subsequent processing are facilitated; remove material device 7 through sponge blank device 6 and axle head and be convenient for further promote the sponge and cut off efficiency and axle head excision efficiency to further promote and cut off the quality, finally further promote product quality.
In summary, the technical effect of the invention is to improve the feeding efficiency, the carrying efficiency and the carrying stability, and the press-in efficiency and the press-in assembly quality; the correction efficiency is improved, and the product quality is improved; improve sponge axle and cut off efficiency and cut off the quality.
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