阅读说明：本技术 一种自动焊线设备 (Automatic wire welding equipment ) 是由 周建华 于 2019-09-25 设计创作，主要内容包括：本发明涉及焊线设备技术领域,具体涉及一种自动焊线设备,包括有基座、分别设置在基座上的转盘以及电气控制组件,还包括有沿周向依次设置在基座上并且分别与电气控制组件电连接的产品上料组件、剥线上料机构、自动焊线组件以及产品回收组件,所述转盘上沿周向设置有若干个工位块,所述工位块包括有用于放置产品的工位槽以及设置在工位槽上方并且能够朝下运动压紧产品的压爪；本发明的自动焊线设备能够实现自动化焊接焊线与产品,提高生产效率,降低工人的劳动强度,同时,通过工位槽压紧产品,避免产品在焊接时产生偏移而导致焊接事故。(The invention relates to the technical field of wire welding equipment, in particular to automatic wire welding equipment which comprises a base, a rotary table and an electric control assembly, wherein the rotary table and the electric control assembly are respectively arranged on the base; the automatic wire welding equipment can realize automatic welding of welding wires and products, improves production efficiency, reduces labor intensity of workers, and meanwhile, the products are pressed through the station groove, so that welding accidents caused by deviation of the products during welding are avoided.)

1. The utility model provides an automatic wire bonding equipment, its characterized in that, including base (1), carousel (2) and the electrical control subassembly of setting respectively on base (1), still including set gradually on base (1) along circumference and respectively with the product material loading subassembly (3) that the electrical control subassembly is connected, wire stripping feed mechanism (4), automatic wire bonding subassembly (5) and product recovery subassembly (6), be provided with a plurality of station piece along circumference on carousel (2), the station piece is including being used for placing station groove (21) of product and setting up in station groove (21) top and can move down and compress tightly pressure claw (22) of product.

2. The automatic wire bonding apparatus according to claim 1, wherein the product loading assembly (3) comprises a tray (31) and a vacuum chuck (32) capable of transferring the product from the tray (31) to the turntable (2), and the vacuum chuck (32) is connected with a horizontal moving assembly (33) and a vertical moving assembly (34).

3. The automatic wire bonding apparatus according to claim 2, characterized in that a product positioning assembly (7) is further arranged between the turntable (2) and the tray (31), and the product positioning assembly (7) comprises a placing groove (71), a detection camera (72) arranged above the placing groove (71) and a clamping jaw (73) capable of driving the product to rotate in the placing groove (71).

4. An automatic wire bonding apparatus according to claim 3, characterized in that the clamping jaw (73) has a drive rod connected thereto, and the drive rod is connected to a telescopic power member and a rotary drive mechanism (74).

5. The automatic wire welding equipment according to claim 1, wherein the wire stripping and feeding mechanism (4) comprises a wire stripping and cutting assembly and a wire feeding assembly which are sequentially arranged along the conveying direction of the welding wire, the wire stripping and cutting assembly comprises a wire stripping roller (42) and two cutting rollers (44) which are oppositely attached, and the outer walls of the two cutting rollers (44) are respectively provided with a cutting block and a cutting groove which are matched with each other.

6. The automated wire bonding apparatus of claim 1 wherein the wire feed assembly includes two wire clamping slots (45) each connected to a horizontal drive mechanism (47), the two wire clamping slots (45) being relatively close together to clamp and transfer the wire to the product.

7. Automatic wire bonding apparatus according to claim 6, characterized in that the width of the wire clamping groove (45) is tapered in the wire transport direction.

8. The automatic wire bonding apparatus of claim 1 wherein the automatic wire bonding assembly (5) comprises a bonding head having a vertical drive mechanism coupled thereto, the product being capable of rotating with the turntable (2) to a bond point position corresponding to the bonding head.

9. The automatic wire bonding apparatus according to claim 1, wherein the product recovery assembly (6) comprises a discharge platform (62) connected to a linear drive mechanism (61), the discharge platform (62) being horizontally movable toward and away from the turntable (2).

10. The automatic wire bonding apparatus according to claim 1, further comprising a cleaning assembly (8), wherein the cleaning assembly (8) comprises two cleaning brushes (81) rotating in opposite directions.

Technical Field

The invention relates to the technical field of wire welding equipment, in particular to automatic wire welding equipment.

Background

At present, the manual welding mode is still used for welding the lead wires in the horn production, namely, the horn is placed on a positioning jig, then the lead wires are tensioned and fixed on the jig, and then the welding position between the horn and the lead wires is aligned to the handheld soldering iron and the tin wires for manual welding. The manual welding efficiency is low, harmful gas generated during welding wires pollutes the workshop environment and affects the physical health of workers, and the brocade wire welding of the loudspeaker has higher requirements on skills of operators, so that the welding quality problems such as insufficient welding, false welding and the like are easy to occur if the operators are unskilled; and there is semi-automatic bonding wire equipment in the existing market, namely the workman puts into the tool with loudspeaker to put the bonding wire that cuts well in the welding department, equipment starts, and the soldering bit moves down and welds bonding wire and loudspeaker, and this kind of mode still is leading with workman's work, is unfavorable for improving the production quality of product.

Disclosure of Invention

The invention aims to at least solve one of the technical problems in the prior art, and provides automatic wire welding equipment which comprises a base, a rotary table and an electrical control assembly, wherein the rotary table and the electrical control assembly are respectively arranged on the base; the automatic wire welding equipment can realize automatic welding of welding wires and products, improves production efficiency, reduces labor intensity of workers, and meanwhile, the products are pressed through the station groove, so that welding accidents caused by deviation of the products during welding are avoided.

As the further improvement of above-mentioned scheme, product material loading subassembly is including the tray and can transfer the product to the vacuum chuck on the carousel from the tray, vacuum chuck is connected with horizontal migration subassembly and vertical removal subassembly, and its aim at transfers the product to the carousel through vacuum chuck on, avoids damaging the product with product direct contact, and simultaneously, the tray can realize quick material loading with the vacuum chuck linkage, promotes production efficiency.

As a further improvement of the above scheme, the carousel and still be provided with product locating component between the tray, product locating component is including the standing groove, set up the detection camera in the standing groove top and can order about the clamping jaw of product at the standing groove internal rotation, the clamping jaw has and is connected with the actuating lever, the actuating lever is connected with flexible power part and rotation source, and the clamping jaw compresses tightly the product through the pivoted mode, can also keep away from the product in the horizontal direction when loosening the product and absorb the product with convenient vacuum chuck, and simple structure is ingenious, adopts pivoted mode to replace clamping jaw horizontal migration and vertical removal, reduces this product locating component's structure complexity.

As a further improvement of the above scheme, the wire stripping and feeding mechanism comprises a wire stripping and cutting assembly and a wire feeding assembly which are sequentially arranged along the conveying direction of the welding wire, the wire stripping and cutting assembly comprises a wire stripping roller and two cutting rollers which are oppositely attached, and the outer walls of the two cutting rollers are respectively provided with a cutting block and a cutting groove which are matched with each other; the automatic wire stripping and wire feeding device aims to automatically strip and feed the bonding wires, reduce labor intensity of workers, cut off the bonding wires by relative rotation of the cutting roller, ensure the length consistency of the bonding wires and improve the product quality.

As a further improvement of the above scheme, the wire feeding assembly comprises two wire clamping grooves which are both connected with a horizontal driving mechanism, and the two wire clamping grooves can be relatively close to each other to clamp and transfer the welding wire to a product; its aim at can will cut the bonding wire level send to the carousel on, avoid the one end of bonding wire to have no support and pull the other end, lead to the wire clamping groove can not accurately press from both sides and get the bonding wire, cause the tip of bonding wire to put on the welding point correctly.

As a further improvement of the scheme, the groove width of the wire clamping groove is gradually reduced along the conveying direction of the welding wire, and the structure plays a role in guiding, so that the welding wire can penetrate through the wire clamping groove, and the wire clamping groove can be accurately clamped.

As a further improvement of the scheme, the automatic wire welding assembly comprises a welding head, the welding head is connected with a vertical driving mechanism, and a product can rotate to a welding point position along with the rotary table to correspond to the welding head.

As a further improvement of the scheme, the product recovery assembly comprises a discharging platform connected with a linear driving mechanism, the discharging platform can be horizontally close to or far away from the rotary table, the rotary table is convenient to discharge, the working efficiency of each last procedure of the rotary table is improved, and meanwhile, discharged products are stored on the discharging platform, so that workers can conveniently collect or take the discharged products.

As the further improvement of above-mentioned scheme, still including clean subassembly, clean subassembly is including two cleaning brushes of antiport, and the product is when inserting the line, can transfer the welding bits that splash on loudspeaker when clean welding in the clean subassembly earlier through the manipulator, and on transferring loudspeaker to the blowing platform after the cleanness is accomplished, improve the quality of product.

Drawings

The invention is further described below with reference to the accompanying drawings and examples;

FIG. 1 is a schematic assembly view of an automatic wire bonding apparatus according to an embodiment of the present invention;

FIG. 2 is a top view of an automatic wire bonding apparatus according to an embodiment of the present invention;

FIG. 3 is a schematic structural diagram of a station block according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a product loading assembly according to an embodiment of the present invention;

fig. 5 is a schematic structural diagram of a wire stripping and feeding mechanism according to an embodiment of the invention;

FIG. 6 is a schematic structural view of a product recovery assembly according to an embodiment of the present invention;

FIG. 7 is a schematic structural diagram of a product positioning assembly according to an embodiment of the present invention;

fig. 8 is a schematic structural diagram of a cleaning assembly according to an embodiment of the invention.

Detailed Description

Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.