阅读说明：本技术 一种铝锭的重量自动检测装置 (Automatic weight detection device for aluminum ingots ) 是由 罗杨漾 罗宏伟 于 2019-10-10 设计创作，主要内容包括：本发明公开了一种铝锭的重量自动检测装置,旨在提供一种能实现自动化,不需要人为参与的铝锭的重量自动检测装置。它包括底座、电箱、传送装置和称重装置,所述的电箱、传送装置和称重装置均置于底座上,所述的电箱上设有定位装置和盖章装置,所述的传送装置、称重装置、定位装置和盖章装置均与电箱电连接,所述的定位装置、称重装置和盖章装置从左到右依次分布在传送装置的上方。本发明的有益效果是：能实现自动化,不需要人为参与；通过升降台控制秤的升降完成称重,对秤的伤害小；通过称重装置和数字章将铝锭的重量盖在铝锭上。(The invention discloses an automatic weight detection device for aluminum ingots, and aims to provide an automatic weight detection device for aluminum ingots, which can realize automation and does not need human participation. It includes base, electronic box, conveyer and weighing device all arrange in on the base, the electronic box on be equipped with positioner and the device of stamping, conveyer, weighing device, positioner and the device of stamping all be connected with the electronic box electricity, positioner, weighing device and the device of stamping from left to right distribute in proper order in conveyer's top. The invention has the beneficial effects that: automation can be realized without human participation; the weighing is finished by controlling the lifting of the scale through the lifting platform, so that the damage to the scale is small; the weight of the aluminum ingot is covered on the aluminum ingot through a weighing device and a digital stamp.)

1. The utility model provides a weight automatic checkout device of aluminium ingot, characterized by, includes base (1), electronic box (2), conveyer and weighing device (4) all arrange base (1) in on, electronic box (2) on be equipped with positioner (5) and stamping device (6), conveyer, weighing device (4), positioner (5) and stamping device (6) all be connected with electronic box (2) electricity, positioner (5), weighing device (4) and stamping device (6) from left to right distribute in proper order in conveyer's top.

2. The aluminum ingot weight automatic detection device according to claim 1, wherein a position sensor (19) is arranged on the electric box (2), the position sensor (19) is arranged on the electric box (2), a power supply, a motor and a single chip microcomputer are arranged in the electric box (2), the motor and the single chip microcomputer are electrically connected with the power supply, the position sensor (19) is electrically connected with the single chip microcomputer, the single chip microcomputer is electrically connected with the motor, a plane where a bottom end face of the position sensor (19) is located and a plane where a top end face of the conveying device is located are located on the same plane, the conveying device, the weighing device (4), the positioning device (5) and the stamping device (6) are electrically connected with the power supply, and the conveying device, the weighing device (4), the positioning device (5) and the stamping device (6) are electrically connected with the motor, the weighing device (4), the positioning device (5) and the stamping device (6) are all electrically connected with the single chip microcomputer.

3. The automatic aluminum ingot weight detection device as claimed in claim 1, wherein the conveying device comprises a first conveying belt (3) and a second conveying belt (7), the first conveying belt (3) and the second conveying belt (7) are both electrically connected with a motor, the conveying directions of the first conveying belt (3) and the second conveying belt (7) are consistent, and the plane where the top end face of the first conveying belt (3) is located and the plane where the top end face of the second conveying belt (7) is located are on the same plane.

4. The automatic aluminum ingot weight detection device according to claim 2, wherein the weighing device (4) comprises a first electric control lifting table (8), a tray (9), a support frame (11) and a scale (12), the support frame (11) is arranged on the electric box (2), the first electric control lifting table (8) is arranged inside the support frame (11), the first electric control lifting table (8) is electrically connected with the single chip microcomputer, the scale (12) is arranged right above the first electric control lifting table (8), the tray (9) is arranged on the support frame (11), and the tray (9) is positioned right above the scale (12).

5. The automatic aluminum ingot weight detection device according to claim 4, wherein the two ends of the tray (9) are respectively provided with a clamping table (10), the clamping tables (10) are connected with the tray (9), the plane where the top end face of the tray (9) is located and the plane where the first conveyor belt (3) is located are on the same plane, and the tray (9) is located between the first conveyor belt (3) and the second conveyor belt (7).

6. The automatic aluminum ingot weight detection device as claimed in claim 2, wherein the positioning device (5) comprises a first fixed block (16), a first connecting block (13), a first electrically controlled telescopic rod (18), a fixing clamp (15) and a rotating shaft (17), the first fixed block (16) is connected with the electric box (2), the first connecting block (13) is connected with the first fixed block (16), the first connecting block (13) is positioned above the conveying device and the weighing device (4), a guide groove (14) is formed in the bottom end of the first connecting block (13), a guide rail matched with the guide groove (14) is arranged at one end of the first electrically controlled telescopic rod (18), the guide rail is arranged in the guide groove (17), the other end of the first electrically controlled telescopic rod (18) is rotatably connected with the rotating shaft (17), the fixing clamp (15) is connected with the rotating shaft (17), and the first electric control telescopic rod (18) is electrically connected with the single chip microcomputer.

7. The automatic aluminum ingot weight detection device as claimed in claim 2, wherein the stamping device (6) is located above the second conveyor belt (7), the stamping device (6) comprises a second fixed block (20), a second connecting block (21), a second electrically-controlled telescopic rod (22) and a stamping head (23), the second fixed block (20) is arranged on the electronic box (2), the second connecting block (21) is arranged on the second fixed block (20), one end of the second electrically-controlled telescopic rod (22) is connected with the second connecting block (21), the other end of the second electrically-controlled telescopic rod (22) is connected with the stamping head (23), the second electrically-controlled telescopic rod (22) is electrically connected with a motor, the second conveyor belt (7) is provided with a plurality of second electrically-controlled lifting platforms (24), and the plurality of second electrically-controlled lifting platforms (24) are all located under the stamping head (23), and the second electric control lifting platform (24) is electrically connected with the singlechip.

8. The automatic aluminum ingot weight detection device as claimed in claim 7, wherein the stamping head (23) is provided with a plurality of digital stamps (25), the digital stamps (25) are rotatably connected with the stamping head (23), the digital stamps (25) are all cylindrical, the cylindrical surfaces of the digital stamps (25) are all distributed with 0-9 numbers, and ink is arranged inside the digital stamps (25).

Technical Field

The invention relates to the technical field related to weight detection, in particular to an automatic weight detection device for aluminum ingots.

Background

Aluminum is a silver-white metal and is present in the earth's crust second only to oxygen and silicon in the third place. Aluminum has a relatively low density of only 34.61% of iron and 30.33% of copper, and is therefore also referred to as a light metal. Aluminum is a nonferrous metal second to steel in both yield and usage in the world. The density of aluminum is only 2.7103g/cm3, which is about 1/3 times the density of steel, copper or brass. Because of the light weight of aluminum, aluminum is often used for manufacturing land, sea and air vehicles such as automobiles, trains, subways, ships, airplanes, rockets, airships and the like so as to reduce the self weight and increase the loading capacity. The daily industrial raw material is called aluminum ingot, which is called remelting aluminum ingot according to the national standard, but the aluminum ingot is used by people. It is produced by electrolysis of alumina-cryolite. After the aluminum ingot enters industrial application, there are two main categories, cast aluminum alloys and wrought aluminum alloys. Cast aluminum and aluminum alloys are cast by producing aluminum castings by a casting method; wrought aluminium and aluminium alloys are the processed products of aluminium produced by pressure processing methods, plates, strips, foils, tubes, rods, profiles, wires and forgings. The existing weight detection device cannot realize automation and needs manual help.

Disclosure of Invention

The invention provides an automatic aluminum ingot weight detection device which can realize automation and does not need human participation in order to overcome the defects that the automation cannot be realized and the human participation is needed in the prior art.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a weight automatic checkout device of aluminium ingot, includes base, electronic box, conveyer and weighing device all arrange in on the base, the electronic box on be equipped with positioner and the device of stamping, conveyer, weighing device, positioner and the device of stamping all be connected with the electronic box electricity, positioner, weighing device and the device of stamping from left to right distribute in proper order in conveyer's top.

The electric box, conveyer and weighing device all arrange in on the base, through the fixed whole weight automatic monitoring device of base, switch on for whole weight automatic monitoring device through the electric box, be equipped with positioner and the device of stamping on the electric box, conveyer, weighing device, positioner and the device of stamping all are connected with the electric box electricity, positioner, weighing device and the device of stamping from left to right distribute in proper order in conveyer's top, convey the aluminium ingot to positioner below through conveyer earlier, then fix a position the aluminium ingot and adjust the aluminium ingot to preset the position through positioner, convey the phosphorus on the weighing device certainly again, carry out weight detection by the weighing device again, at last convey the aluminium ingot that has detected the weight to the device of stamping by conveyer and stamp under. The device automatically completes the process, and achieves the purposes of realizing automation and needing no artificial participation.

Preferably, a position sensor is arranged on the electric box, the position sensor is electrically connected with the electric box, a power supply, a motor and a single chip microcomputer are arranged in the electric box, the motor and the single chip microcomputer are electrically connected with the power supply, the position sensor is electrically connected with the single chip microcomputer, the single chip microcomputer is electrically connected with the motor, a plane where a bottom end face of the position sensor is located and a plane where a top end face of the conveying device is located are on the same plane, one end of the position sensor is located at the beginning end of the conveying device, the other end of the position sensor is located at the tail end of the conveying device, the weighing device, the positioning device and the stamping device are electrically connected with the power supply, the conveying device, the weighing device, the positioning device and the stamping device. The power supply supplies power to the whole automatic weight detection device, the position sensor senses the position of the aluminum ingot, the position signal of the aluminum ingot is transmitted to the single chip microcomputer, the single chip microcomputer processes the signal, and the motor is controlled to be started or closed.

Preferably, the conveying device comprises a first conveying belt and a second conveying belt, the first conveying belt and the second conveying belt are both electrically connected with the motor, the conveying directions of the first conveying belt and the second conveying belt are consistent, the plane of the top end face of the first conveying belt and the plane of the top end face of the second conveying belt are on the same plane, an aluminum ingot is conveyed through the first conveying belt, the position of the aluminum ingot is changed on the first conveying belt, and then the weighed aluminum ingot is conveyed through the second conveying belt.

Preferably, the weighing device comprises a first electric control lifting platform, a tray, a support frame and a scale, the support frame is arranged on the electronic box, the first electric control lifting platform is arranged in the support frame and is electrically connected with the single chip microcomputer, the scale is arranged right above the first electric control lifting platform, the tray is arranged on the support frame, the tray is positioned right above the scale, the scale for supporting the tray is arranged in advance before the operation is started, the tray is supported by the support frame, the position of the aluminum ingot is sensed by a position sensor, when the aluminum ingot is placed on the weighing device, the position sensor transmits a signal to the single chip microcomputer, the single chip microcomputer controls the electric control lifting platform to lift up, the scale is lifted up, the scale enables the tray to be lifted up and exceed the height of the conveying belt and the fixing clamp, the scale detects the weight of the aluminum ingot and transmits data to the single chip microcomputer, and after weighing is completed, the single chip microcomputer controls the electric control lifting platform to descend, so that the scale returns to the original position.

Preferably, the two ends of the tray are respectively provided with a clamping table, the clamping tables are connected with the tray, the plane of the top end face of the tray and the plane of the first conveying belt are on the same plane, the tray is located between the first conveying belt and the second conveying belt, the first conveying belt and the positioning device are matched to convey aluminum ingots to the tray, the tray is kept stable on the supporting frame through the clamping tables in a limiting mode, and the aluminum ingots are moved to the second conveying belt through the positioning device after weighing is completed.

Preferably, the positioning device comprises a first fixed block, a first connecting block, a first electric control telescopic rod, a fixed clamp and a rotating shaft, the first fixed block is connected with the electronic box, the first connecting block is connected with the first fixed block, the first connecting block is positioned above the conveying device and the weighing device, the bottom end of the first connecting block is provided with a guide groove, one end of the first electric control telescopic rod is provided with a guide rail matched with the guide groove, the guide rail is arranged in the guide groove, the other end of the first electric control telescopic rod is rotatably connected with the rotating shaft, the fixed clamp is connected with the rotating shaft, the first electric control telescopic rod is electrically connected with the single chip microcomputer, the position of the aluminum ingot is sensed by a position sensor through the first fixed positioning device of the fixed block, a signal is transmitted to the single chip microcomputer through the position sensor, then the aluminum ingot is positioned by a single chip microcomputer control, the aluminum ingot is fixed by the fixing clamp, the position of the fixing clamp is adjusted by the rotating shaft, and after the aluminum ingot reaches the preset position and direction, the fixing clamp is kept away from the aluminum ingot by contracting the first electric control telescopic rod.

Preferably, the stamping device is positioned above the second conveying belt and comprises a second fixed block, a second connecting block, a second electric control telescopic rod and a stamping head, the second fixed block is arranged on the electric box, the second connecting block is arranged on the second fixed block, one end of the second electric control telescopic rod is connected with the second connecting block, the other end of the second electric control telescopic rod is connected with the stamping head, the second electric control telescopic rod is electrically connected with the single chip microcomputer, the second conveying belt is provided with a plurality of second electric control lifting tables, the second electric control lifting tables are all positioned under the stamping head and are electrically connected with the single chip microcomputer, the stamping device is fixed through the second fixed block, aluminum ingots are conveyed to the lower part of the stamping device through the second conveying belt, the position of the aluminum ingots are sensed through the position sensor, when the aluminum ingots are conveyed to the position right above the second electric control lifting tables, signals are sent through the position sensor, the, and then controlling the second electric control telescopic rod to extend, stamping the aluminum ingot through the stamping head, contracting the second electric control telescopic rod after the stamping is finished, and descending the second electric control lifting platform to continuously convey the stamped aluminum ingot on the second conveying belt.

Preferably, the stamping head is provided with a plurality of digital stamps, the digital stamps are rotationally connected with the stamping head, the shapes of the digital stamps are all cylindrical, the cylindrical surfaces of the digital stamps are all distributed with 0-9 digits, ink is arranged inside the digital stamps, the weight of the aluminum ingot is transmitted to the single chip microcomputer through the weighing device, the single chip microcomputer controls the rotation of the digital stamps, the measured data is expressed by the digits on the digital stamps, then the aluminum ingot is pressed through the stamping head, and the ink is leaked in the digital stamps to stamp the aluminum ingot.

The invention has the beneficial effects that: automation can be realized without human participation; the weighing is finished by controlling the lifting of the scale through the electric control lifting platform, so that the damage to the scale is small; the weight of the aluminum ingot is covered on the aluminum ingot through a weighing device and a digital stamp.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a state diagram of the operation of FIG. 1;

FIG. 3 is a side view of the present invention;

FIG. 4 is a schematic structural view of the stamping device;

FIG. 5 is a schematic structural diagram of a second conveyor belt;

FIG. 6 is a schematic view of the positioning device;

FIG. 7 is a schematic view of the construction of the guide slot;

FIG. 8 is a schematic view of the weighing apparatus;

FIG. 9 is a schematic diagram of the second electrically controlled lift platform being raised;

fig. 10 is a schematic view of the structure of the stamp head.

In the figure: 1. the automatic stamping device comprises a base, 2 an electric box, 3 a first conveyor belt, 4 a weighing device, 5 a positioning device, 6 a stamping device, 7 a second conveyor belt, 8 a first electric control lifting platform, 9 a tray, 10 a clamping platform, 11 a supporting frame, 12 a scale, 13 a first connecting block, 14 a guide groove, 15 a fixing clamp, 16 a first fixing block, 17 a rotating shaft, 18 an electric control telescopic rod I, 19 a position sensor, 20 a second fixing block, 21 a second connecting block, 22 an electric control telescopic rod II, 23 a stamping head, 24 a second electric control lifting platform and 25 a digital stamp.

Detailed Description

The invention is further described with reference to the following figures and detailed description.

In the embodiment shown in fig. 1 and 2, an automatic aluminum ingot weight detection device includes a base 1, an electrical box 2, a conveying device and a weighing device 4, the electrical box 2, the conveying device and the weighing device 4 are all disposed on the base 1, a positioning device 5 and a stamping device 6 are disposed on the electrical box 2, the conveying device, the weighing device 4, the positioning device 5 and the stamping device 6 are all electrically connected with the electrical box 2, and the positioning device 5, the weighing device 4 and the stamping device 6 are sequentially distributed above the conveying device from left to right. As shown in fig. 3, a position sensor 19 is arranged on the electric box 2, the position sensor 19 is electrically connected with the electric box 2, a power supply, a motor, a position sensor and a single chip microcomputer are arranged in the electric box 2, the motor, the position sensor and the single chip microcomputer are all electrically connected with the power supply, the position sensor is electrically connected with the single chip microcomputer, the single chip microcomputer is electrically connected with the motor, a plane of a bottom end face of the position sensor 19 and a plane of a top end face of the conveying device are on the same plane, one end of the position sensor 19 is positioned at a beginning end of the conveying device, the other end of the position sensor 19 is positioned at a tail end, the positioning device 5 and the stamping device 6 are electrically connected with a power supply, the conveying device, the weighing device 4, the positioning device 5 and the stamping device 6 are electrically connected with a motor, and the weighing device 4, the positioning device 5 and the stamping device 6 are electrically connected with a single chip microcomputer. The conveying device comprises a first conveying belt 3 and a second conveying belt 7, the first conveying belt 3 and the second conveying belt 7 are electrically connected with the motor, the conveying directions of the first conveying belt 3 and the second conveying belt 7 are consistent, and the plane where the top end face of the first conveying belt 3 is located and the plane where the top end face of the second conveying belt 7 is located are on the same plane. As shown in fig. 8 and 9, the weighing device 4 includes a first electronic control lifting platform 8, a tray 9, a support frame 11 and a scale 12, the support frame 11 is arranged on the electronic box 2, the first electronic control lifting platform 8 is arranged in the support frame 11, the first electronic control lifting platform 8 is electrically connected with the single chip microcomputer, the scale 12 is arranged right above the first electronic control lifting platform 8, the tray 9 is arranged on the support frame 11, and the tray 9 is positioned right above the scale 12. The two ends of the tray 9 are provided with clamping platforms 10, the clamping platforms 10 are connected with the tray 9, the plane of the top end face of the tray 9 and the plane of the first conveyor belt 3 are on the same plane, and the tray 9 is located between the first conveyor belt 3 and the second conveyor belt 7. As shown in fig. 6, the positioning device 5 includes a first fixing block 16, a first connecting block 13, a first electric control telescopic rod 18, a fixing clamp 15 and a rotating shaft 17, the first fixing block 16 is connected with the electronic box 2, the first connecting block 13 is connected with the first fixing block 16, the first connecting block 13 is located above the conveying device and the weighing device 4, as shown in fig. 7, a guide groove 14 is formed in the bottom end of the first connecting block 13, a guide rail matched with the guide groove 14 is arranged at one end of the first electric control telescopic rod 18, the guide rail is arranged in the guide groove 14, the other end of the first electric control telescopic rod 18 is rotatably connected with the rotating shaft 17, the fixing clamp 15 is connected with the rotating shaft 17, and the first electric control telescopic rod 18 is electrically connected with the. As shown in fig. 4, the stamping device 6 is located above the second conveyor belt 7, the stamping device 6 comprises a second fixed block 20, a second connecting block 21, a second electric control telescopic rod 22, a stamping head 23, the second fixed block 20 is arranged on the electronic box 2, the second connecting block 21 is arranged on the second fixed block 20, one end of the second electric control telescopic rod 22 is connected with the second connecting block 21, the other end of the second electric control telescopic rod 22 is connected with the stamping head 23, the second electric control telescopic rod 22 is electrically connected with the single chip microcomputer, as shown in fig. 5, a plurality of second electric control lifting platforms 24 are arranged on the second conveyor belt 7, the plurality of electric control lifting platforms 24 are all located under the stamping head 23, and the second electric control lifting platforms 24 are electrically connected with the single chip microcomputer. As shown in fig. 10, the stamping head 23 is provided with a plurality of digital stamps 25, the digital stamps 25 are rotatably connected with the stamping head 23, the plurality of digital stamps 25 are all cylindrical, 0 to 9 numbers are distributed on the cylindrical surface of the digital stamps 25, and ink is provided inside the digital stamps 25.

When the aluminum ingot weight monitoring device is used, the aluminum ingot weight automatic monitoring device is placed at a stable position, the power supply is powered on, the electric box 2 can be powered on, and the whole device can realize the functions. After the power supply is powered on, the first conveyor belt 3 and the second conveyor belt 7 start conveying, an aluminum ingot to be processed starts moving through the first conveyor belt 3, the position of the aluminum ingot is sensed through the position sensor 19, a position signal of the aluminum ingot is transmitted to the single chip microcomputer through the position sensor, the signal is processed through the single chip microcomputer, and the positioning device 5 is controlled to position the aluminum ingot. The single chip microcomputer controls the first electric control telescopic rod 18 to operate the fixing clamp 15 to ascend or descend and move back and forth in the guide groove 14, so that the fixing clamp 15 fixes the aluminum ingot, the position of the fixing clamp 15 is adjusted through the rotating shaft 17, after the aluminum ingot reaches the preset position and direction, the fixing clamp 15 is lifted and kept away from the aluminum ingot by contracting the first electric control telescopic rod 18, and finally the position of the aluminum ingot is changed on the first conveyor belt 3. Then, the aluminum ingot is moved to a weighing device 4 through the matching of the first conveyor belt 3 and the positioning device 5, the scale 12 holding the tray 9 is set to zero in advance before the operation is started, the tray 9 is supported by the support frame 11, the pallet 9 is limited by the clamping table 10 to keep stable on the supporting frame 11, the position of the aluminum ingot is sensed by the position sensor 19, when the aluminum ingot is placed on the weighing device 4, a signal is transmitted to the single chip microcomputer by the position sensor, the single chip microcomputer controls the first electric control lifting platform 8 to lift, the scale 11 is lifted, the tray 9 is lifted by the scale 11 and exceeds the height of the first conveying belt 3 and the fixing clamp 15, the scale 11 detects the weight of the aluminum ingot and transmits data to the single chip microcomputer, the single chip microcomputer controls the first electric control lifting platform 8 to descend after weighing is completed, the scale 11 and the tray 9 return to the original position, and the positioning device 4 moves the aluminum ingot after weight detection is completed to the second conveying belt 7. And then the aluminum ingot is conveyed to the lower part of the stamping device 6 by the second conveyor belt 7, the position of the aluminum ingot is sensed by the position sensor 19, when the aluminum ingot is conveyed to the position right above the second electric control lifting platform 24, the position sensor sends a signal, the singlechip controls the second electric control lifting platform 24, and the second electric control telescopic rod 22 is controlled to extend. The weight of the aluminum ingot is transmitted to the single chip microcomputer through the weighing device 4, the single chip microcomputer controls the rotation of the digital seal 25, measured data are displayed through the number on the digital seal 25, then the aluminum ingot is pressed through the seal head 23, ink seeps out of the digital seal 25 to seal the aluminum ingot, after the sealing is completed, the second electric control telescopic rod 22 is contracted, and the second electric control lifting platform 24 is descended to enable the sealed aluminum ingot to be continuously transmitted on the second conveyor belt 7. And finally, after weighing and stamping are completed, the power supply is powered off.