Silk screen and manufacturing method thereof

文档序号:160262 发布日期:2021-10-29 浏览:28次 中文

阅读说明:本技术 一种丝网及其制作方法 (Silk screen and manufacturing method thereof ) 是由 李博 于 2021-07-22 设计创作,主要内容包括:本发明公开了一种丝网及其制作方法,包括多根丝线单元,所述丝线单元经往复旋转弯折形成交替排列的第一边丝和第二边丝,多个第一边丝和第二边丝相接的位置形成交替排列的波峰和波谷,所述丝线单元上的第一边丝位于第一平面内,所述丝线单元上的第二边丝位于第二平面内,相邻丝线单元连接在一起以形成网体,所述丝线单元的波峰处设置有第一弯折部,所述丝线单元的波谷处设置有第二弯折部,所述第一弯折部形成有凸出所述第二平面的第一凸角,所述第二弯折部形成有凸出所述第一平面的第二凸角。设置的第一凸角和第二凸角能够增加网体对目标物的阻拦效果,第一凸角和第二凸角能够增加网体对目标物的摩擦力,增加目标物的附着效果。(The invention discloses a silk screen and a manufacturing method thereof, wherein the silk screen comprises a plurality of silk screen units, the silk screen units are bent in a reciprocating rotation mode to form first side silk and second side silk which are alternately arranged, the positions where the first side silk and the second side silk are connected form wave crests and wave troughs which are alternately arranged, the first side silk on the silk screen units are located in a first plane, the second side silk on the silk screen units are located in a second plane, adjacent silk screen units are connected together to form a screen body, the wave crests of the silk screen units are provided with first bending parts, the wave troughs of the silk screen units are provided with second bending parts, the first bending parts are provided with first convex angles protruding out of the second plane, and the second bending parts are provided with second convex angles protruding out of the first plane. The first convex angle and the second convex angle can increase the blocking effect of the net body on the target, and the first convex angle and the second convex angle can increase the friction force of the net body on the target and increase the adhesion effect of the target.)

1. A silk screen is characterized by comprising a plurality of silk screen units (100), wherein the silk screen units (100) are bent in a reciprocating rotation mode to form first side wires (101) and second side wires (102) which are arranged alternately, the positions where the first side wires (101) and the second side wires (102) are connected form wave crests (110) and wave troughs (120) which are arranged alternately, the first side wires (101) on the silk screen units (100) are located in a first plane, the second side wires (102) on the silk screen units (100) are located in a second plane, the wave crests (110) and the wave troughs (120) of adjacent silk screen units (100) are connected together to form a screen body, a first bending part is arranged at the wave crest (110) of each silk screen unit (100), a second bending part is arranged at the wave trough (120) of each silk screen unit (100), and a first convex angle (111) which protrudes out of the second plane is formed at the first bending part, the second bent portion is formed with a second convex angle (121) protruding the first plane.

2. A wire mesh according to claim 1, characterised in that the first side wire (101) and the second side wire (102) are each curved.

3. A wire mesh according to claim 2, characterised in that said first edge wires (101) are bent perpendicularly towards the inside of the first plane and said second edge wires (102) are bent perpendicularly towards the inside of the second plane.

4. A wire mesh according to claim 1, characterised in that the wires of the wire units (100) are single wires, stranded wires or helical wires.

5. A screen as defined in claim 1, characterised in that the surface of the wire units (100) is covered with a plastic coating.

6. A screen as claimed in claim 1, characterised in that the angle between adjacent first side wires (101) and second side wires (102) in orthographic projection is 30-90 °.

7. A screen as claimed in claim 1, wherein the first bend portion has two corners, one of which is the first convex corner (111) and the corresponding other of which is the first rounded corner (112), and the second bend portion also has two corners, one of which is the second convex corner (121) and the corresponding other of which is the second rounded corner (122).

8. The manufacturing method of the silk screen is characterized by comprising the following steps of:

s1, the wire is rotated and bent into a corrugated wire unit (100), the corrugated wire unit (100) comprises a plurality of first side wires (101) and second side wires (102) which are alternately connected, and the first side wires (101) and the second side wires (102) of the wire unit (100) are bent;

s2, sequentially rotating the silk thread units (100) prepared in the S1, penetrating and connecting the silk thread units into a net body;

and S3, connecting the ends of the plurality of wire units (100) on the net body without separation.

9. The method of claim 8, wherein in step S1, the joint of the first side wire (101) and the second side wire (102) forms a bending portion, each time a bending portion is formed, the wire needs to be bent twice, wherein one time the wire is bent into an arc angle and the other time the wire is bent into a convex angle, and the wire is bent twice to form a new first side wire (101) or second side wire (102).

Technical Field

The invention relates to the technical field of net structures, in particular to a silk screen and a manufacturing method thereof.

Background

The silk screen is a mesh body with holes woven by using silk, and the mesh body is woven into meshes with different densities and specifications according to different weaving modes. The mesh screen has a wide range of applications including, but not limited to, area isolation, slope protection, filtration screening, etc. When used for area isolation and slope protection, the net needs to be processed into large holes and needs to be processed and manufactured by using wires with large diameters. The existing silk screen side slope has poor protection effect and has no blocking and retaining effect on solid matters with diameters smaller than the hole diameter. When the working surface to be protected has a convex part or a concave part, the silk screen needs to be in an excessively tight or loose state, so that the protection performance of the silk screen is reduced.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the silk screen and the manufacturing method thereof, and the silk screen has better protection performance.

The invention provides a technical scheme that: a silk screen comprises a plurality of silk screen units, wherein the silk screen units are bent in a reciprocating rotation mode to form first side wires and second side wires which are arranged in an alternating mode, the positions where the first side wires and the second side wires are connected form wave crests and wave troughs which are arranged in an alternating mode, the first side wires on the silk screen units are located on a first plane, the second side wires on the silk screen units are located on a second plane, the wave crests and the wave troughs of adjacent silk screen units are connected together to form a screen body, first bent portions are arranged at the wave crests of the silk screen units, second bent portions are arranged at the wave troughs of the silk screen units, first convex angles protruding out of the second plane are formed at the first bent portions, and second convex angles protruding out of the first plane are formed at the second bent portions.

The beneficial effects of the above technical scheme are: the first convex angle and the second convex angle can increase the blocking effect of the net body on the target object, and when the target object leaks out of the holes of the net body, the friction force of the net body on the target object can be increased by the first convex angle and the second convex angle, and the adhesion effect of the target object is increased.

Further, the first side wire and the second side wire are both in a bent shape. First silk body and the second silk body of crooked form make the installation adaptability of dictyosome stronger, when meetting the target surface unevenness who treats protection, first silk body and second silk body can be as the compensation for the target surface that the laminating that the dictyosome can be more was treated in the laminating avoids the dictyosome state that too tight appears.

Further, the first border wire is bent perpendicularly toward the inside of the first plane, and the second border wire is bent perpendicularly toward the inside of the second plane.

Further, the wire of the wire unit is a single wire, a twisted wire or a spiral wire.

Further, the surface of the thread unit is covered with a plastic coating.

Further, the included angle of the adjacent first side wires and the second side wires on the orthographic projection is 30-90 degrees.

Further, the first bending portion has two corners, one of which is the first convex corner and the other corresponding corner is the first arc corner, and the second bending portion also has two corners, one of which is the second convex corner and the other corresponding corner is the second arc corner. The provision of two corners enables the first and second lobes to be raised above the surface of the mesh body as a whole.

A manufacturing method of a silk screen comprises the following steps:

s1, the wire is rotated and bent into a corrugated wire unit, the corrugated wire unit comprises a plurality of first side wires and second side wires which are alternately connected, and the first side wires and the second side wires of the wire unit are bent;

s2, sequentially rotating, inserting and connecting the silk thread units prepared in the S1 to form a net body;

and S3, connecting the ends of the plurality of wire units on the net body without disengaging.

Further, in step S1, a bending portion is formed at the connection portion of the first side wire and the second side wire, and each time a bending portion is formed, the wire needs to be bent twice, wherein one time the wire is bent into an arc angle, and the other corresponding time the wire is bent into a convex angle, and the wire is bent twice to form a new first side wire or second side wire.

Drawings

In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

FIG. 1 is a schematic structural view of a thread unit according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a net body according to an embodiment of the present invention;

fig. 3 is a side view of a wire unit in an embodiment of the invention.

Reference numerals: the yarn comprises a yarn unit 100, a first side yarn 101, a second side yarn 102, a wave crest 110, a first convex angle 111, a first circular arc angle 112, a wave trough 120, a second convex angle 121 and a second circular arc angle 122.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.

As shown in fig. 1 to 3, first, the present embodiment provides a wire mesh including a plurality of wire units 100, each wire unit 100 being bent by reciprocal rotation to form first and second side wires 101 and 102 arranged alternately, peaks 110 and valleys 120 arranged alternately on the wire unit 100 being formed where the plurality of first side wires 101 and the plurality of second side wires 102 meet, the first side wires 101 on the wire unit 100 being located in a first plane, the second side wires 102 on the wire unit 100 being located in a second plane, the peaks 110 and valleys 120 of adjacent wire units 100 being connected together to form a mesh body, a first bending portion being provided at the peak 110 of the wire unit 100, and a second bending portion being provided at the valley 120 of the wire unit 100. Due to the first and second bending portions, a gap is formed between the first and second planes, that is, the thickness formed by the first and second border wires 101 and 102 is greater than the sum of the thicknesses of the first border wire 101 and the second border wire 102. The first bent portion is formed with a first convex angle 111 protruding the second plane, and the second bent portion is formed with a second convex angle 121 protruding the first plane. The first convex angle 111 and the second convex angle 121 can increase the blocking effect of the net body on the target, and when the target leaks out of the holes of the net body, the first convex angle 111 and the second convex angle 121 can increase the friction force of the net body on the target, and increase the adhesion effect of the target.

The wire material of which the wire unit 100 is made is a single wire, a twisted wire, or a helical wire. The strength of the stranded wire is greater than that of the single wire, but the elasticity of the spiral wire is better. In addition, in order to increase the anti-slip performance of the wire unit 100, the surface of the wire unit 100 is covered with a plastic coating.

When the net body is fixed to a protection target, both the first side wire 101 and the second side wire 102 are bent. First silk body and the second silk body of crooked form make the installation adaptability of dictyosome stronger, when meetting the target surface unevenness who treats protection, first silk body and second silk body can be as the compensation for the target surface that the laminating that the dictyosome can be more was treated in the laminating avoids the dictyosome state that too tight appears. Specifically, the first edge wire 101 is bent perpendicularly toward the inside of the first plane, and the second edge wire 102 is bent perpendicularly toward the inside of the second plane.

As mentioned above, the peaks 110 and the valleys 120 of the adjacent wire units 100 are connected, and the holes of the manufactured net body are diamond-shaped, and specifically, the included angle of the adjacent first border wire 101 and the adjacent second border wire 102 in the orthographic projection is 30-90 °.

As mentioned above, the first bent portion and the second bent portion are configured to form a gap between the first plane and the second plane, the gap is formed by the first bent portion having two corners, one corner is the first convex corner 111, and the other corner is the first circular arc corner 112, specifically, the first convex corner 111 and the second circular arc corner 122 protrude from the first plane to form the gap. The second bent portion also has two corners, one of the two corners is the second convex corner 121, and the other corresponding corner is the second arc corner 122. The two corners are arranged such that the first and second lobes 111, 121 are higher than the surface of the mesh body as a whole.

Secondly, this embodiment also discloses a method for manufacturing a screen, which includes the following steps:

s1, rotating and folding the wire material into a corrugated wire unit 100, wherein the corrugated wire unit 100 includes a plurality of first side wires 101 and second side wires 102 which are alternately connected, and when the wire material is alternately folded out of the first side wires 101 and the second side wires 102, a first bending part and a second bending part are formed, and the first side wires 101 and the second side wires 102 of the wire unit 100 are bent;

s2, sequentially rotating, penetrating and connecting the silk thread units 100 prepared in the S1 into a net body;

and S3, connecting the ends of the plurality of wire units 100 on the net body without disengaging.

The wire unit 100 and the net body are formed mainly by means of rotary bending and rotary insertion, and specifically, the wire rod may be processed by using a decorative net with a publication number of CN107008835A and a wire bending machine to form the wire unit and the net body.

In step S1, a bent portion is formed at the connection point of the first side wire 101 and the second side wire 102, and the wire material needs to be bent twice for each bent portion, and when the first bent portion is formed, the first side wire 101 is formed in the wire unit 100, and when the first second bent portion is formed, the first second side wire 102 is formed adjacent to the first side wire 101 in the wire unit 100, and the process is alternately repeated to form a plurality of first side wires 101 and second side wires 102. One of the two bending steps is to bend the wire into an arc angle, and the other corresponding bending step is to bend the wire into a convex angle, so that the wire can be bent twice to form a new first side wire 101 or second side wire 102.

In the description of the present application, it is to be understood that the terminology used herein is for the purpose of description only and is not intended to be interpreted as indicating or implying any relative importance or implicit indication of the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In this application, unless expressly stated or limited otherwise, the terms "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral combinations thereof; may be an electrical connection; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the description of the present invention, numerous specific details are set forth. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, systems, and techniques have not been shown in detail in order not to obscure an understanding of this description.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

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