阅读说明：本技术 用于制造燃料电池的方法和燃料电池 (Method for producing a fuel cell and fuel cell ) 是由 U·贝尔纳 于 2018-05-07 设计创作，主要内容包括：本发明涉及一种用于制造燃料电池的方法,具有至少一个膜片电极单元和至少一个双极板,该膜片电极单元具有通过膜片彼此分开的第一电极和第二电极,该双极板包括用于将燃料分配到所述第一电极上的第一分配区域和用于将氧化剂分配到所述第二电极上的第二分配区域,包括以下步骤：a)产生扁平的织物(80)；b)使所述织物(80)在两个辊子(90)之间引导穿过,所述辊子分别具有结构化表面(93),由此所述织物(80)这样变形,使得产生所述织物(80)的凸起部(32)；c)将如此产生的分配单元(30)布置在至少一个双极板的至少一个分配区域中。本发明也涉及一种按照本发明的方法制造的燃料电池。(The invention relates to a method for producing a fuel cell, comprising at least one membrane electrode unit having a first electrode and a second electrode separated from each other by a membrane, and at least one bipolar plate comprising a first distribution area for distributing a fuel to the first electrode and a second distribution area for distributing an oxidizing agent to the second electrode, comprising the following steps: a) producing a flat fabric (80); b) -guiding the fabric (80) between two rollers (90) each having a structured surface (93), whereby the fabric (80) is deformed such that a raised portion (32) of the fabric (80) is produced; c) the distribution unit (30) thus produced is arranged in at least one distribution region of at least one bipolar plate. The invention also relates to a fuel cell produced according to the method of the invention.)

1. Method for manufacturing a fuel cell (2) having at least one membrane electrode unit (10) with a first electrode (21) and a second electrode (22) separated from each other by a membrane (18), and at least one bipolar plate (40) comprising a first distribution area (50) for distributing fuel onto the first electrode (21) and a second distribution area (60) for distributing oxidant onto the second electrode (22), the method comprising the steps of:

a) producing a flat fabric (80);

b) -guiding the fabric (80) between two rollers (90) each having a structured surface (93), whereby the fabric (80) is deformed such that a raised portion (32) of the fabric (80) is produced;

c) the distribution unit (30) thus produced is arranged in at least one distribution region (50, 60) of the at least one bipolar plate (40).

2. The method of claim 1, wherein,

the rollers (90) each rotate about a rotational axis (A) running parallel to one another, and wherein,

the rollers (90) rotate in opposite directions at the same rotational speed.

3. The method of claim 2, wherein,

the structured surface (93) has projections (95) which run linearly in the axial direction (X).

4. The method of claim 2, wherein,

the structured surface (93) has projections (95) which run in a straight line obliquely to the axial direction (X) and obliquely to the circumferential direction (U).

5. The method of claim 2, wherein,

the structured surface (93) has projections (95) which run in the axial direction (X) in an oscillating manner in the circumferential direction (U).

6. The method of any one of the preceding claims,

the fabric (80) is porous and electrically conductive.

7. The method of any one of the preceding claims,

the fabric (80) has at least one metal-containing fiber (81).

8. The method of any one of the preceding claims,

the fabric (80) is produced from at least two different types of fibers.

9. The method of any one of the preceding claims,

the distribution unit (30) is arranged in the distribution region (50, 60) in such a way that the raised portion (32) of the fabric (80) touches one of the electrodes (21, 22).

10. Fuel cell (2) manufactured according to the method according to any of the preceding claims.

Technical Field

The invention relates to a method for producing a fuel cell having at least one membrane electrode unit with a first electrode and a second electrode separated from one another by a membrane, and at least one bipolar plate comprising a first distribution area for distributing a fuel to the first electrode and a second distribution area for distributing an oxidizing agent to the second electrode. The invention also relates to a fuel cell produced according to the method of the invention.

Background

A fuel cell is a primary cell that converts the chemical reaction energy of a continuously supplied fuel and an oxidant into electrical energy. Thus, a fuel cell is an electrochemical transducer. In the known fuel cells, hydrogen (H2) and oxygen (O2) are converted, inter alia, into water (H2O), electrical energy and heat.

Furthermore, Proton Exchange Membrane (PEM) fuel cells are known. Proton exchange membrane fuel cells have a centrally arranged membrane which is permeable to protons, i.e. to hydrogen ions. The oxidizing agent, in particular oxygen in air, is thereby spatially separated from the fuel, in particular hydrogen.

The proton exchange membrane-fuel cell also has an anode and a cathode. Fuel is supplied at the anode of the fuel cell and catalytically oxidized to protons given electrons. The protons pass through the membrane to the cathode. The given electrons are conducted from the fuel cell and flow to the cathode via an external circuit.

The oxidant is supplied at the cathode of the fuel cell and reacts to water by receiving electrons from an external circuit and protons that reach the cathode via the membrane. The water thus produced is conducted away from the fuel cell.

The total reaction is as follows:

O₂+4H⁺+4e^-→2H₂O

here, a voltage is applied between the anode and the cathode of the fuel cell. In order to increase the voltage, a plurality of fuel cells can be arranged mechanically one after the other in a fuel cell stack and electrically connected in series.

In order to distribute the fuel evenly to the anode and the oxidant evenly to the cathode, bipolar plates are provided. The bipolar plates have, for example, a channel-like structure for distributing the fuel and the oxidant to the electrodes. The channel-like structure also serves to conduct away the water produced during the reaction. The bipolar plate may also have structure for conducting cooling liquid through the fuel cell to conduct heat away.

DE 102012221730 a1 discloses a fuel cell having a bipolar plate which is composed of two plate halves. In this case, each of the two plate halves has a distribution region which is provided for distributing the reaction gas.

Disclosure of Invention

A method for manufacturing a fuel cell is presented. The fuel cell has at least one membrane electrode unit with a first electrode and a second electrode separated from each other by a membrane, and at least one bipolar plate, which comprises a first distribution area for distributing fuel to the first electrode and a second distribution area for distributing oxidant to the second electrode. Here, the method comprises a number of steps which are explained below.

A flat fabric is produced in step a). A textile in the sense of the present invention is understood to be a structure formed by filaments, threads or fibers which are interwoven. The fabric is relatively flat in this case. The fabric thus extends in a plane which is significantly wider than the dimension in the direction perpendicular to the plane.

In step b), the web is guided through between two rollers, each having a structured surface. Here, the fabric is deformed by rollers. The fabric is thereby deformed, in particular, such that the raised portions of the fabric are formed. The fabric now having the raised portions forms a dispensing unit.

In step c), the distribution unit thus formed is arranged in at least one distribution region of the at least one bipolar plate. Preferably, the distribution unit is arranged in a second distribution region for distributing the oxidizing agent to the second electrode and for conducting away water produced during the reaction. The distribution unit may additionally or alternatively be arranged in the first distribution region for distributing the fuel to the first electrode.

The two rollers, between which the fabric is guided through, each rotate about a rotational axis, wherein the rotational axes of the two rollers run parallel to one another. Here, the two rollers rotate in opposite directions at the same rotational speed. The two rollers are rotated in particular in such a way that the structured surface moves in the same transport direction as the web in the region through which the web is guided.

The two rollers are preferably approximately cylindrical and are thus configured rotationally symmetrically with respect to their rotational axes. The direction extending along the axis of rotation is referred to below as the axial direction. The direction extending from the axis of rotation outwards towards the surface is referred to below as the radial direction. The direction extending tangentially along the surface is referred to below as the circumferential direction. The radial direction is oriented perpendicular to the axial direction and perpendicular to the circumferential direction.

According to a preferred configuration of the invention, the structured surface of the two rollers has projections. In this context, a projection is understood to be an extension which is partially delimited in the radial direction.

According to an advantageous development of the invention, the projections of the structured surface of the two rollers run linearly in the axial direction.

According to a further advantageous development of the invention, the projections of the structured surface of the two rollers run straight obliquely to the axial direction and obliquely to the circumferential direction.

According to a further advantageous development of the invention, the projections of the structured surface of the two rollers run in the axial direction in a manner oscillating in the circumferential direction. In short, the protrusions of the structured surface of the two rollers run in the form of wavy lines or zigzag.

Advantageously, the fabric forming the dispensing unit is constructed porous and electrically conductive. The distribution unit is therefore permeable to the oxidizing agent and to the fuel and also to the water to be discharged. Furthermore, the dispensing unit establishes an electrically conductive connection to the electrodes. The distribution unit can therefore conduct the electrons released in the fuel cell during the electrochemical reaction.

Advantageously, the fabric forming the dispensing unit has at least one metal-containing fiber. The metal-containing fibers ensure, inter alia, the electrical conductivity of the dispensing unit. Possible materials for the metal-containing fibers are, for example, titanium, copper, nickel, aluminum or stainless steel.

Advantageously, the fabric forming the distribution unit has at least one carbon-containing fibre. The carbon-containing fibers are particularly corrosion-resistant and additionally increase the necessary mechanical stability of the distribution unit.

Advantageously, the fabric forming the dispensing unit has at least one fibre comprising plastic. Fibres comprising plastic are lighter compared to fibres made of other materials and therefore reduce the weight of the dispensing unit. Furthermore, fibers comprising plastic are cost-effective and corrosion resistant.

According to an advantageous development of the invention, the fabric forming the distribution unit has at least two different types of fibres. Thus, the advantageous properties of the allocation unit can be optimized exclusively. In this context, fibers are also understood to be filaments or threads.

According to a preferred embodiment of the invention, the distribution unit is arranged in the distribution region of the bipolar plate in such a way that the elevations of the fabric touch the electrodes. If the distribution unit is arranged in a second distribution area for distributing the oxidizing agent and for conducting away water produced during the reaction, the projections touch the second electrode. The protrusion touches the first electrode if the dispensing unit is arranged in a first dispensing area for dispensing the fuel.

A fuel cell manufactured according to the method according to the invention is also proposed. The fuel cell is embodied in particular in such a way that bipolar plates are respectively adjacent to both sides of the membrane electrode unit, wherein a distributor unit is arranged in at least one distributor region of the bipolar plates.

By means of the distribution unit formed by the fabric with raised portions, the structure for distributing the reaction gas in the distribution region of the bipolar plate can be designed in a targeted manner. In particular, compared to foams, the fabric can be produced very simply and cost-effectively. When a gas, in particular a fuel or an oxidizing agent, flows through the distributor unit, only a relatively small pressure loss occurs in the bipolar plates. The deformation of the flat web by means of the structured surface roller is particularly simple and cost-effective compared to other shaping techniques, such as embossing. The fabric can in particular be guided continuously through between the rollers. In this case, the fabric is not as taut as in embossing and the deformation can be achieved by tensioning the additional fabric. The selection of possible geometries is thereby significantly broadened compared to embossing. The shape and size of the projections can be further adapted by changing the distance of the axes of rotation of the two rollers relative to each other.

Drawings

Embodiments of the present invention are explained in detail with reference to the drawings and the following description.

The figures show:

figure 1 is a schematic illustration of a fuel cell stack having a plurality of fuel cells,

figure 2 is a schematic illustration of the manufacture of a dispensing unit,

figure 3 is a perspective view of a roller according to a first variant,

figure 4 is a perspective view of a dispensing unit according to a first variant,

figure 5 is a perspective view of a roller according to a second variant,

figure 6 is a perspective view of a dispensing unit according to a second variant,

figure 7 is a perspective view of a roller according to a third variant,

FIG. 8 is a perspective view of a dispensing unit according to a third variant, an

Figure 9 is a cross-section of a bipolar plate of the fuel cell stack of figure 1.

In the following description of embodiments of the invention, identical or similar elements are provided with the same reference symbols, wherein repeated descriptions of these elements are omitted in individual cases. The figures only schematically show the subject of the invention.

Detailed Description

Fig. 1 shows a schematic representation of a fuel cell stack 5 with a plurality of fuel cells 2. Each fuel cell 2 has a membrane electrode unit 10 comprising a first electrode 21, a second electrode 22 and a membrane 18. The two electrodes 21, 22 are arranged on opposite sides of the membrane 18 and are thus separated from one another by the membrane 18. The first electrode 21 is also referred to below as anode 21 and the second electrode 22 is also referred to below as cathode 22. The membrane 18 is configured as a polymer electrolyte membrane. The membrane 18 is resistant to hydrogen ions, i.e. H⁺The ions are permeable.

Furthermore, each fuel cell 2 has two bipolar plates 40, which are connected on both sides to the membrane electrode unit 10. In the arrangement of a plurality of fuel cells 2 in a fuel cell stack 5 shown here, each of the bipolar plates 40 can be considered to belong to two fuel cells 2 arranged next to one another.

The bipolar plates 40 each comprise a first distribution area 50 for distributing the fuel facing the anode 21. The bipolar plates 40 each also comprise a second distribution area 60 for distributing the oxidizing agent facing the cathode 22. The second distribution area 60 is simultaneously used for removing water produced during the reaction in the fuel cell 2. In the second distribution area 60, a distribution unit 30 is arranged.

Here, the bipolar plates 40 each comprise a third distribution area 70, which is arranged between the first distribution area 50 and the second distribution area 60. The third distribution region 70 serves to guide the coolant through the bipolar plate 40 and thus to cool the fuel cells 2 and the fuel cell stack 5.

The first and third distribution areas 50, 70 are separated from each other by a first partition 75. The second and third distribution areas 60, 70 are separated from each other by a second divider plate 76. The separating plates 75, 76 of the bipolar plate 40 are designed here as thin metal sheets.

During operation of the fuel cell 2, fuel is conducted to the anode 21 via the first distribution area 50. Likewise, the oxidant is directed to the cathode 22 via a second distribution area 60 having distribution units 30. The fuel, here hydrogen, is catalytically oxidized at the anode 21 to protons, i.e. hydrogen ions, given electrons. The protons pass through the membrane 18 to the cathode 22. The given electrons are conducted out of the fuel cell 2 and flow to the cathode 22 via an external circuit. The oxidant, here oxygen in air, reacts into water by receiving electrons from an external circuit and protons that reach the cathode 22 via the membrane 18.

Fig. 2 shows a schematic illustration of the manufacture of the dispensing unit 30. Metal-containing fibers 81, carbon-containing fibers 82, and plastic-containing fibers 83 are supplied to a braiding apparatus 85. A flat fabric 80 is produced in a weaving device 85 by weaving of metal-containing fibers 81, carbon-containing fibers 82 and plastic-containing fibers 83.

The flat fabric 80 is guided through between two rollers 90, each of which has a structured surface 93. The two rollers 90 each rotate about a rotational axis a, wherein the rotational axes a of the two rollers 90 run parallel to one another. The two rollers 90 rotate in opposite directions at the same rotational speed, as indicated by the two directional arrows B.

The two rollers 90 are approximately cylindrical and therefore approximately rotationally symmetrical with respect to their rotational axis a. The direction extending along the axis of rotation a is referred to below as the axial direction X. The direction extending from the axis of rotation a outwardly towards the surface 93 is referred to below as the radial direction R. The direction extending tangentially along the surface 93 is referred to below as the circumferential direction U. The radial direction R is oriented perpendicular to the axial direction X and perpendicular to the circumferential direction U.

The structured surface 93 of both rollers 90 has projections 95 along the circumferential direction U. In this context, the projection 95 is understood to be a partially delimited extension in the radial direction R. As the fabric 80 is guided through between the two rollers 90, the fabric 80 is deformed by the projections 95 in such a way that the raised portions 32 of the fabric 80 are formed. The web 80 now having the raised portions 32 forms the dispensing unit 30.

The dispensing unit 30 is cut to a desired or required size in the following step. The cutting of the dispensing unit 30 is effected, for example, by means of stamping or laser cutting.

Fig. 3 shows a perspective view of a roller 90 according to a first variant. The structured surface 93 of the roller 90 has projections 95 running straight in the axial direction X.

Fig. 4 shows a perspective view of a dispensing unit 30 according to a first variant, which is manufactured by means of two rollers 90 according to the first variant. The projections 32 of the distributor unit 30 run linearly and parallel to one another.

Fig. 5 shows a perspective view of a roller 90 according to a second variant. The structured surface 93 of the roller 90 has projections 95 running in the axial direction X oscillating in the circumferential direction U. In short, the projections 95 run in the form of wavy lines or zigzag over the surface 93.

Fig. 6 shows a perspective view of a dispensing unit 30 according to a second variant, which is produced by means of two rollers 90 according to the second variant. The projections 32 of the distributor unit 30 run in the form of wavy lines and are spaced apart from one another uniformly.

Fig. 7 shows a perspective view of a roller 90 according to a third variant. The structured surface 93 of the roller 90 has projections 95 which run in a straight line obliquely to the axial direction X and obliquely to the circumferential direction U.

Fig. 8 shows a perspective view of a dispensing unit 30 according to a third variant, which is produced by means of two rollers 90 according to the third variant. The projections 32 of the distributor unit 30 run linearly and parallel to one another. The projections 32 of the distributor unit 30 run obliquely to the edge bounding the distributor unit 30.

Fig. 9 shows a cross section of a bipolar plate 40 of the fuel cell stack 5 of fig. 1, which is arranged between two membrane electrode units 10. The separating plates 75, 76 are designed as flat, thin metal sheets and form a third distribution region 70 between them for conveying the coolant. There is a first distribution area 50 between the first separator plate 75 and the anode 21 of the adjacent membrane electrode unit 10.

Between the second separator plate 76 and the cathode 22 of another adjacent membrane electrode unit 10 there is a second distribution area 60 in which the distribution unit 30 is arranged. The distribution unit 30 is arranged such that the protrusions 32 of the fabric 80 contact the cathode 22. Further, the distribution unit 30 also contacts the second partition plate 76.

Fuel, here hydrogen, is introduced into the first distribution area 50 in the first flow direction 43. An oxidizing agent, here oxygen in air, is introduced into the second distribution area 60 in the second flow direction 44. Here, the first flow direction 43 and the second flow direction 44 run parallel to one another. It is also conceivable for the first flow direction 43 and the second flow direction 44 to run opposite to one another or also run perpendicular to one another.

The present invention is not limited to the embodiments described herein and the aspects mentioned therein. Rather, a number of modifications are possible within the scope of the description set out by the claims, which are within the scope of the person skilled in the art.