阅读说明：本技术 一种紧凑铁桶成型装置 (Compact iron drum forming device ) 是由 任玉志 于 2019-10-23 设计创作，主要内容包括：本发明公开了一种紧凑铁桶成型装置,包括面板,其特征在于：所述面板上表面的左侧开设右通孔,且通孔下方设置有模具滑轨,所述模具滑轨的顶端与面板固定连接,模具滑轨内插接有模具,且模具的低端固定连接有脱模轴,模具外表面的右侧设置有成型板。该紧凑铁桶成型装置,通过设置模具与传送轴之间的垂直距离为模具与传送轴的半径之和,使每个结构之间的距离减少,从而减少结构的整体体积,进而达到减少空间浪费,降低生产成本的效果,通过设置挤压板与模具之间的配合,随着时间的推移结构的精度下降,挤压板还可以贴合模具,从而解决了随着时间的推移机器的精度降低,从而影响加工质量的问题。(The invention discloses a compact iron drum forming device, which comprises a panel and is characterized in that: the left side of panel upper surface is seted up right through-hole, and is provided with the mould slide rail below the through-hole, the top and the panel fixed connection of mould slide rail, it has the mould to peg graft in the mould slide rail, and the low side fixedly connected with demoulding axle of mould, and the right side of mould surface is provided with the profiled sheeting. This compact iron bucket forming device, be the radius sum of mould and conveying axle through setting up the perpendicular distance between mould and the conveying axle, make the distance between every structure reduce, thereby reduce the whole volume of structure, and then reach and reduce the space waste, reduction in production cost's effect, through setting up the cooperation between stripper plate and the mould, the precision of structure descends along with the lapse of time, the stripper plate can also the laminating mould, thereby the precision of machine reduces along with the lapse of time has been solved, thereby influence processingquality's problem.)

1. A compact iron bucket forming device, comprising: the device comprises a panel (10), an iron sheet (15) and a die (21), wherein the panel (10) is provided with an iron sheet curling module, a forming shearing module, a jacking device and a power control module;

the iron sheet (15) are installed on a reel (13) of an iron sheet curling module, the iron sheet curling module surrounds the iron sheet (15) on the outer surface of a mould (21), a forming plate (12) of the forming cutting module extrudes and cuts the iron sheet (15) in an extrusion forming mode, and a driving motor (25) of the jacking device drives the mould (21) to move upwards so as to jack up the iron bucket which is processed and separated from the whole processing device.

2. A compact ladle forming apparatus as claimed in claim 1, wherein the crimping module further comprises: a rotating plate (14), a conveying shaft (16), a conveying shaft (19), a demoulding shaft (22), a transmission belt (24) and a servo motor c (29;

the conveying shaft (16) is rotatably connected with the panel (10), a reel (13) is arranged on the right side of the conveying shaft (16), an iron sheet (15) is sleeved on the outer surface of the reel (13), a rotating plate (14) is arranged behind the left side surface of the conveying shaft (16), and the rotating plate (14) is fixedly connected with the upper surface of the panel (10);

the lower surface of the panel (10) is positioned below the transmission shaft (16) and is fixedly connected with a servo motor c (29), and an output shaft of the servo motor c (29) is fixedly connected with the transmission shaft (16); the winding shaft (13), the conveying shaft (16), the servo motor c (29), the conveying shaft (19) and the demoulding shaft (22) are rotationally connected through a transmission belt (24).

3. A compact ladle forming apparatus as claimed in claim 2, wherein: the vertical distance between the mould (21) and the conveying shaft (16) is the sum of the radii of the mould (21) and the conveying shaft (16).

4. The compact drum forming unit of claim 2, wherein the form shearing module further comprises: the device comprises a sliding rail (1), a driving frame (2), a gear strip (3), a gear sleeve (4), a servo motor a (5), a right side plate (6), a servo motor supporting frame (7), a top plate (8), a pushing block (9), a movable rod (11), an extrusion plate (17), a cutting plate (18) and a forming sheet (20);

right through-hole is seted up in the left side of panel (10) upper surface, and is provided with mould slide rail (23) below the through-hole, the top and panel (10) fixed connection of mould slide rail (23), it has mould (21) to peg graft in mould slide rail (23), and the low side fixedly connected with demolding axle (22) of mould (21), the right side of mould (21) surface is provided with profiled sheeting (12), the right flank fixedly connected with movable rod (11) of profiled sheeting (12), and movable rod (11) surface has cup jointed and has promoted piece (9), the right flank that promotes piece (9) rotates and is connected with carriage (2), the upper and lower both ends on carriage (2) right side all rotate and are connected with rack (3).

A servo motor a (5) is arranged on the right side of the gear rack (3), an output shaft of the servo motor a (5) is rotatably connected with the gear rack (3) through a gear sleeve (4), the forming plate (12) and the lower end of the pushing block (9) are connected with a sliding rail (1) in a sliding mode, and the sliding rail (1) is fixedly connected with the upper surface of the panel (10); the top ends of the forming plate (12) and the pushing block (9) are connected with a top plate (8) in a sliding mode, the right side face of the top plate (8) is fixedly connected with a right side plate (6), and the servo motor a (5) is fixedly connected with the top plate (8) and the right side plate (6) through a servo motor supporting frame (7);

the circumferential surface of the die (21) is provided with an extrusion plate (17), and the lower end of the extrusion plate (17) is fixedly connected with the upper surface of the panel (10); a cutting plate (18) is arranged on the rear side of the right side face of the die (21), the cutting plate (18) is fixedly connected with the upper surface of the panel (10), a conveying shaft (19) is arranged on the right side of the cutting plate (18), and the conveying shaft (19) is fixedly connected with the upper surface of the panel (10); the front side of the right side face of the die (21) is provided with a forming sheet (20), and the forming sheet (20) is fixedly connected with the upper surface of the panel (10).

5. A compact iron bucket forming machine as claimed in claim 4 wherein: the driving motor (25) is in gear connection with the demoulding shaft (22), and the driving motor bracket (27) is in sliding connection with the mould slide rail (23).

6. A compact iron bucket forming machine as claimed in claim 4 wherein: the diameter of the die (21) is matched with the inner diameter of the die slide rail (23), and the diameter of the demoulding shaft (22) is smaller than that of the die (21).

7. A compact iron bucket forming machine as claimed in claim 4 wherein: the right end face of the movable rod (11) is fixedly connected with a limiting block, a shearing sheet is arranged on the rear side of the left side face of the forming plate (12), and the shearing sheet is matched with the cutting plate (18) in position.

8. The skin drilling and riveting processing device according to claim 1, wherein the jacking device further comprises: the device comprises a mould slide rail (23), a driving motor (25), a driving motor slide rail (26), a driving motor bracket (27) and a servo motor b (28);

a driving motor (25) is arranged at the lower part of the inner side of the die sliding rail (23), the driving motor (25) is rotatably connected with a driving motor support (27), the lower surface of the driving motor movable support (27) is slidably connected with a driving motor sliding rail (26), and the driving motor sliding rail (26) is fixedly connected with the right side surface of the die sliding rail (23); the right side surface of the driving motor support (27) is rotatably connected with a servo motor b (28), and the servo motor b (28) is fixedly connected with the support of the panel (10).

Technical Field

The invention relates to the technical field of machining automation, in particular to a compact iron drum forming device.

Background

At present, the existing iron bucket machining chain is very long, the space is wasted, the production cost is improved, the service life of the whole machining structure is short, the precision of a machine is reduced along with the lapse of service time, the machining quality is affected, and therefore the existing iron bucket machining is inconvenient to use and is not beneficial to popularization and use.

Disclosure of Invention

In order to solve the problems, the invention provides a compact iron bucket forming device, which reduces the distance between each structure by setting the vertical distance between a mold and a conveying shaft to be the sum of the radii of the mold and the conveying shaft, thereby reducing the whole volume of the structure, reducing the space waste and reducing the production cost, and solves the problem that the machining quality is influenced by the reduction of the precision of a machine along with the time by setting the matching between an extrusion plate and the mold.

In order to achieve the purpose, the invention provides the following technical scheme: a compact iron bucket forming device, comprising: the device comprises a panel, an iron sheet and a die, wherein the panel is provided with an iron sheet curling module, a forming shearing module, a jacking device and a power control module;

the iron sheet is arranged on a reel of the iron sheet curling module, the iron sheet curling module surrounds the iron sheet on the outer surface of the mold, a forming plate of the forming shearing module extrudes and shears the iron sheet, and a driving motor of the jacking device drives the mold to move upwards so as to jack up the processed iron barrel to be separated from the whole processing device.

Further, the crimping module further comprises: the device comprises a rotating plate, a conveying shaft, a demoulding shaft, a transmission belt and a servo motor c;

the conveying shaft is rotatably connected with the panel, a scroll is arranged on the right side of the conveying shaft, an iron sheet is sleeved on the outer surface of the scroll, a rotating plate is arranged behind the left side surface of the conveying shaft, and the rotating plate is fixedly connected with the upper surface of the panel;

the lower surface of the panel is positioned below the transmission shaft and is fixedly connected with a servo motor c, and an output shaft of the servo motor c is fixedly connected with the transmission shaft; the reel, the conveying shaft, the servo motor c, the conveying shaft and the demolding shaft are rotatably connected through a transmission belt.

Further, the vertical distance between the mold and the conveying shaft is the sum of the radii of the mold and the conveying shaft.

Further, the form shearing module further comprises: the device comprises a sliding rail, a driving frame, a gear strip, a gear sleeve, a servo motor a, a right side plate, a servo motor supporting frame, a top plate, a pushing block, a movable rod, an extrusion plate, a cutting plate and a forming plate;

a right through hole is formed in the left side of the upper surface of the panel, a die slide rail is arranged below the through hole, the top end of the die slide rail is fixedly connected with the panel, a die is inserted in the die slide rail, the lower end of the die is fixedly connected with a demoulding shaft, a forming plate is arranged on the right side of the outer surface of the die, a movable rod is fixedly connected with the right side surface of the forming plate, a pushing block is sleeved on the outer surface of the movable rod, the right side surface of the pushing block is rotatably connected with a driving frame, and the upper end and the lower end of the right side of;

a servo motor a is arranged on the right side of the gear strip, an output shaft of the servo motor a is rotatably connected with the gear strip through a gear sleeve, the lower ends of the forming plate and the pushing block are connected with a sliding rail in a sliding manner, and the sliding rail is fixedly connected with the upper surface of the panel; the top ends of the forming plate and the pushing block are connected with a top plate in a sliding mode, the right side face of the top plate is fixedly connected with a right side plate, and the servo motor a is fixedly connected with the top plate and the right side plate through a servo motor supporting frame;

the circumferential surface of the die is provided with an extrusion plate, and the lower end of the extrusion plate is fixedly connected with the upper surface of the panel; a cutting plate is arranged on the rear side of the right side face of the die and fixedly connected with the upper surface of the panel, a conveying shaft is arranged on the right side of the cutting plate and fixedly connected with the upper surface of the panel; the front side of the right side face of the die is provided with a forming sheet, and the forming sheet is fixedly connected with the upper surface of the panel.

Furthermore, driving motor and drawing of patterns axle gear connection, driving motor support and mould slide rail sliding connection.

Furthermore, the diameter of the die is matched with the inner diameter of the die slide rail, and the diameter of the demolding shaft is smaller than that of the die.

Further, the right-hand member face fixedly connected with stopper of movable rod, the rear side of shaping board left surface is provided with cuts the section, and cuts the position looks adaptation of section and cutting board.

Further, the jacking device further comprises: the device comprises a mould slide rail, a driving motor slide rail, a driving motor bracket and a servo motor b;

a driving motor is arranged at the lower part of the inner side of the die sliding rail, the driving motor is rotatably connected with a driving motor support, the lower surface of the driving motor support is slidably connected with a driving motor sliding rail, and the driving motor sliding rail is fixedly connected with the right side surface of the die sliding rail; the right side face of the driving motor support is rotatably connected with a servo motor b, and the servo motor b is fixedly connected with the support of the panel.

The invention has the following beneficial effects:

compared with the prior art, the invention provides a compact iron drum forming device, which has the following beneficial effects:

1. according to the invention, the vertical distance between the mold and the conveying shaft is set to be the sum of the radii of the mold and the conveying shaft, so that the distance between each structure is reduced, the integral volume of the structure is reduced, and the technical effects of reducing space waste and reducing production cost are achieved;

2. according to the invention, through the matching between the extrusion plate and the die, the precision of the structure is reduced along with the time, and the extrusion plate can be attached to the die, so that the problem that the machining quality is influenced due to the reduction of the precision of the machine along with the time is solved.

Drawings

FIG. 1 is an exploded view of the present invention;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a schematic structural view of the present invention;

FIG. 4 is a partial schematic view of the structure of the present invention.

In the figure: 1-a slide rail; 2-a driving frame; 3-a gear rack; 4-gear sleeve; 5-servo motor a; 6-right side plate; 7-a servo motor support frame; 8-a top plate; 9-a pushing block; 10-a panel; 11-a movable rod; 12-forming a plate; 13-a reel; 14-rotating the plate; 15-iron sheet; 16-a transfer shaft; 17-a stripper plate; 18-cutting a board; 19-a delivery shaft; 20-forming a sheet; 21-a mould; 22-a release shaft; 23-a mold slide; 24-a transmission belt; 25-a drive motor; 26-drive motor slide rail; 27-a drive motor support; 28-servo motor b; 29-servomotor c.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, fig. 2, fig. 3, and fig. 4, the present invention provides a technical solution: a compact iron drum forming device comprises a panel 10, wherein a right through hole is formed in the left side of the upper surface of the panel 10, and a die slide rail 23 is arranged below the through hole;

the top end of a mould slide rail 23 is fixedly connected with the panel 10, a mould 21 is inserted in the mould slide rail 10, the diameter of the mould 21 is matched with the inner diameter of the mould slide rail 23, the diameter of a demoulding shaft 22 is smaller than that of the mould 21, the vertical distance between the mould 21 and a conveying shaft 16 is the sum of the radiuses of the mould 21 and the conveying shaft 16, so that the overall structure becomes more compact, the lower end of the mould 21 is fixedly connected with the demoulding shaft 22, the right side of the outer surface of the mould 21 is provided with a forming plate 12, the right side surface of the forming plate 12 is fixedly connected with a movable rod 11, the outer surface of the movable rod 11 is sleeved with a pushing block 9, the right side surface of the pushing block 9 is rotatably connected with a driving frame 2, and the upper end and the; a right servo motor a5 is arranged on the right side of the gear rack 3, and an output shaft of the servo motor a5 is rotatably connected with the gear rack 3 through a gear sleeve 4; a limiting block is fixedly connected to the right end face of the movable rod 11, a shearing sheet is arranged on the rear side of the left side face of the forming plate 12 and matched with the cutting plate 18 in position, an iron sheet 15 can be formed and cut off when the iron drum is machined, the forming plate 12 and the lower end of the pushing block 9 are connected with a sliding rail 1 in a sliding mode, and the sliding rail 1 is fixedly connected with the upper surface of the panel 10; the top ends of the forming plate 12 and the pushing block 9 are connected with a top plate 8 in a sliding mode, the right side face of the top plate 8 is fixedly connected with a right side plate 6, and the servo motor a5 is fixedly connected with the top plate 8 and the right side plate 6 through a servo motor supporting frame 7;

the power control device comprises a control switch and an external power plug, the external power plug is electrically connected with the control switch, the control switch is respectively and electrically connected with electric control elements such as a servo motor a5, a driving motor 25, a servo motor b28, a servo motor c29 and the like, mechanical operation is controlled through the switch, the automation degree of equipment is improved, the working efficiency is increased, the economic benefit is improved, a control program is compiled in a PLC (programmable logic controller) of the power control device according to needs, when the power control device is used, a control panel of the power control device is operated to operate the equipment, and the whole working process is automatically controlled through the power control device;

the circumferential surface of the die 21 is provided with an extrusion plate 17, and the lower end of the extrusion plate 17 is fixedly connected with the upper surface of the panel 10; a cutting plate 18 is arranged on the rear side of the right side face of the die 21, the cutting plate 18 is fixedly connected with the upper surface of the panel 10, a conveying shaft 19 is arranged on the right side of the cutting plate 18, and the conveying shaft 19 is fixedly connected with the upper surface of the panel 10; a forming sheet 20 is arranged on the front side of the right side surface of the die 21, and the forming sheet 20 is fixedly connected with the upper surface of the panel 10; a conveying shaft 16 is arranged behind the forming plate 12, the conveying shaft 16 is rotatably connected with the panel 10, a winding shaft 13 is arranged on the right side of the conveying shaft 16, an iron sheet 15 is sleeved on the outer surface of the winding shaft 13, a rotating plate 14 is arranged behind the left side surface of the conveying shaft 16, and the rotating plate 14 is fixedly connected with the upper surface of the panel 10; a servo motor c29 is fixedly connected to the lower surface of the panel 10 below the transmission shaft 16, and the output shaft of the servo motor c29 is fixedly connected with the transmission shaft 16; the winding shaft 13, the conveying shaft 16, the servo motor c29, the conveying shaft 19 and the demoulding shaft 22 are rotationally connected through a transmission belt 24;

a driving motor 25 is arranged at the lower part of the inner side of the die slide rail 23, the driving motor 25 is in gear connection with the demoulding shaft 22, a driving motor bracket 27 is in sliding connection with the die slide rail 23 to enable the die 21 to move up and down, the driving motor 25 is rotationally connected with the driving motor bracket 27, the lower surface of the driving motor bracket 27 is in sliding connection with a driving motor slide rail 26, and the driving motor slide rail 26 is fixedly connected with the right side surface of the die slide rail 23; the right side surface of the driving motor bracket 27 is rotatably connected with a servo motor b28, and the servo motor b28 is fixedly connected with the bracket of the panel 10.

In use, a user installs the iron sheet 15 on the reel 13, places one end of the iron sheet 15 between the rotating plate 14 and the conveying shaft 16, then places a section of the iron sheet 15 between the cutting plate 18 and the conveying shaft 19, starts the servo motor c29, rotates the mould 21, the reel 13, the conveying shaft 16, the conveying shaft 19 and the demoulding shaft 22 together, so as to surround the iron sheet 15 on the outer surface of the mould 21, starts the servo motor a5 when the iron sheet 15 surrounds one circle on the outer surface of the mould 21, so as to make the pushing block 9 move leftwards, so as to push the forming plate 12 to shear the iron sheet 15 at the same time of extrusion forming, so as to connect the two ends of the iron sheet 15 together, starts the servo motor b28 and the driving motor 25, makes the driving motor 25 move leftwards until the demoulding shaft 22 is reached, so as to make the mould 21 move downwards under the action of the driving motor 25, so as to make the iron sheet 15 separate from the mould 21, and the finished iron barrel under the, the diameter of the iron bucket is smaller than that of the mould 21, and when the driving motor 25 is reversed, the mould 21 moves upwards so as to jack the processed iron bucket to be separated from the whole processing device.

In conclusion, this compact iron bucket forming device, through setting up the perpendicular distance between mould 21 and the conveying axle 16 and being the radius sum of mould 21 and conveying axle 16, make the distance between every structure reduce to reduce the whole volume of structure, and then reach and reduce the space waste, reduction in production cost's effect, through setting up the cooperation between stripper plate 17 and the mould 21, along with the precision decline of the lapse structure of time, stripper plate 17 can also laminate mould 21, thereby solved along with the precision reduction of the lapse machine of time, thereby influenced processingquality's problem.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.