阅读说明：本技术 一种天棚采暖制冷系统用预制板加工设备及其加工方法 (Prefabricated plate processing equipment for ceiling heating and refrigerating system and processing method thereof ) 是由 刘永生 郑群 李云 于 2019-09-18 设计创作，主要内容包括：本发明涉及一种天棚采暖制冷系统用预制板加工设备,包括：落钉机构,落钉机构包括支撑架和装料筒；以及填土机构,填土机构包括储料仓、弹性组件和控制组件；弹性组件处于原长状态下,控制组件的下表面与水泥地面接触设置；弹性组件处于压缩状态下,控制组件的下表面与水泥地面仍旧接触设置；装料筒在向下移动的过程中,其上设置的凹槽与储料仓的下端形成水泥的出料空间,本发明还涉及一种天棚采暖制冷系统用预制板加工方法,包括步骤一,选取材料,步骤二,凿坑,步骤三,设定轨迹,步骤四,钉子入坑,步骤五,水泥填埋,步骤六,钉子夹持；本发明解决了传统预制板用于钉钉工作时,无法实现自动填土,牢固性差的技术问题。(The invention relates to a prefabricated plate processing device for a ceiling heating and refrigerating system, which comprises: the nail dropping mechanism comprises a support frame and a charging barrel; the soil filling mechanism comprises a storage bin, an elastic component and a control component; the elastic component is in the original length state, and the lower surface of the control component is arranged in contact with the cement ground; the elastic component is in a compressed state, and the lower surface of the control component is still in contact with the cement ground; the invention also relates to a processing method of the precast slab for the ceiling heating and refrigerating system, which comprises the steps of selecting materials, digging a pit, setting a track, setting a nail, filling the pit, filling cement, and filling the nail; the invention solves the technical problems that automatic soil filling cannot be realized and the firmness is poor when the traditional prefabricated slab is used for nailing.)

1. The utility model provides a prefabricated plate processing equipment for ceiling heating refrigerating system which characterized in that includes:

the nail dropping mechanism (1) comprises a support frame (11) and a charging barrel (12) fixedly connected with the support frame (11), and nails (13) are vertically arranged in the charging barrel (12); and

the soil filling mechanism (2) comprises a storage bin (21) sleeved outside the charging barrel (12), an elastic assembly (22) used for connecting the storage bin (21) and the supporting frame (11), and a control assembly (23) used for controlling intermittent discharging of the nails (13);

when the prefabricated slab is used, the elastic assembly (22) is in an original long state, and the lower surface of the control assembly (23) is arranged in contact with the prefabricated slab (3);

the elastic assembly (22) is in a compressed state, the lower surface of the control assembly (23) is still arranged in contact with the precast slab (3), and the charging barrel (12) moves downwards; in the process of downward movement of the charging barrel (12), the groove (30) arranged on the charging barrel and the lower end of the storage bin (21) form a cement discharging space.

2. The apparatus for manufacturing prefabricated panels for a heating and cooling system of a ceiling, according to claim 1, wherein said cartridge (12) is in the shape of a cylinder, the interior of which is hollow and forms a feeding channel (10) for nails (13);

the support frame (11) is provided with a nail inlet (14), the nail inlet (14) is communicated with the feeding channel (10), and a handle (15) is arranged on the nail inlet.

3. Prefabricated panel processing equipment for a ceiling heating and refrigerating system according to claim 2, wherein the nails (13) are arranged in an I-shaped structure and are matched and slid in the feeding channel (10).

4. The prefabricated plate processing equipment for the ceiling heating and refrigerating system according to claim 1, wherein the storage bin (21) is in a circular truncated cone structure, the area of the upper bottom surface of the storage bin (21) is larger than that of the lower bottom surface, the upper bottom surface of the storage bin (21) is provided with the feeding port (211), and the inner edge of the lower bottom surface of the storage bin is in contact with the side wall of the charging barrel (12).

5. Prefabricated panel processing equipment for a ceiling heating and refrigeration system according to claim 1, characterized in that said elastic elements (22) are arranged in two groups and symmetrically arranged on both sides of said charging cylinder (12), the elastic elements (22) comprising:

one end of the extension pipe (221) is fixedly connected with the lower bottom surface of the support frame (11) and the other end of the extension pipe (221) is fixedly connected with the upper bottom surface of the storage bin (21); and

the spring (222) is sleeved outside the extension tube (221), and two ends of the spring (222) are respectively and fixedly connected with the support frame (11) and the storage bin (21).

6. Prefabricated panel processing equipment for a ceiling heating and refrigeration system according to claim 1, characterized in that said control unit (23) comprises:

the pressing plate (231) is arranged in a circular structure and is fixedly connected with the lower end of the storage bin (21); and

-two sets of clamping members (232), the clamping members (232) being symmetrically arranged along a mid-line across the width of the cartridge (12).

7. The apparatus for manufacturing prefabricated panels for a ceiling heating and refrigerating system as claimed in claim 6, wherein said holding members (232) comprise

The feeding groove (233) is formed in the charging barrel (12) and communicated with the charging barrel (12);

the sliding chute (234) is arranged on the storage bin (21) and is arranged on the same horizontal plane with the feeding chute (233);

the inserting rod (235), the inserting rod (235) is horizontally arranged in the feeding chute (233) and the sliding chute (234) in a sliding manner; and

one end of the positioning rod (236) is positioned above the feeding groove (233) and is hinged with the charging barrel (12), and the other end of the positioning rod (236) is hinged with the middle part of the inserting rod (235).

8. The prefabricated panel processing equipment for the ceiling heating and refrigerating system according to claim 7, wherein a limiting ring (20) is arranged at one end of the positioning rod (236) positioned outside the storage bin (21).

9. The apparatus for manufacturing prefabricated panels for a heating and cooling system of a ceiling, according to claim 1, wherein said groove (30) is penetratingly formed around the sidewall of said charging cylinder (12), and the distance from the sidewall of the charging cylinder (12) to the inner wall of the charging cylinder (12) of the groove (30) is shortened from top to bottom.

10. A processing method of a prefabricated plate for a ceiling heating and refrigerating system is characterized by comprising the following steps:

selecting materials, taking a cement uncured precast slab (3), and installing a heating pipe or a cold-made pipe (50) on the precast slab (3);

secondly, digging pits, namely, digging a plurality of groups of nail pits at equal intervals along a track on which the heating pipes or the cooling pipes (50) are arranged;

setting a track, connecting and fixing the manipulator and the handle (15), and remotely controlling the manipulator to nail the pit track to move;

fourthly, nails are put into the pit, the lower end part of the charging barrel (12) is inserted into the pit, the pressing plate (231) is abutted against the cement surface, the charging barrel (12) is continuously pressed downwards, the positioning rod (236) drives the inserting rod (235) to slide towards the direction of the feeding chute (233) along the sliding chute (234) in the process that the charging barrel (12) moves downwards, and the nails (10) lose clamping and fall until the nails are put into the pit;

step five, cement is filled, and the step four is synchronized, the groove (30) on the charging barrel (12) is close to the lower end of the storage bin (21), a mud outlet channel is formed between the lower port of the storage bin (21) and the groove (30), cement in the storage bin (21) enters the pit along the mud outlet channel, nails in the pit are buried and covered, and one end of each nail is firmly fixed in the pit after the cement is solidified;

and sixthly, clamping the nail, pulling up the handle (15) by the mechanical arm, driving the inserting rod (235) to slide along the feeding groove (233) towards the sliding groove (234) in the process that the positioning rod (236) moves up the charging barrel (12), and clamping the next nail to be inserted into the pit.

Technical Field

The invention relates to the technical field of nails, in particular to prefabricated plate processing equipment for a ceiling heating and refrigerating system and a processing method thereof.

Background

With the progress of science and technology, in the heat preservation or refrigeration facilities generally adopted in the prior art, the heating pipes or the refrigeration pipes are nailed on the prefabricated plates along the U-shaped multi-section type rails, the binding mode is usually that nails are nailed on the solidified prefabricated plates manually, and then the hoses and the nails are wound together manually by using iron wires, so that the heating pipes or the refrigeration pipes are fixed.

Patent document CN201910256901X discloses a synchronous nail moving mechanism and a nailing machine, which includes: a frame; the upper side of the first swing frame is rotatably arranged on the rack; the upper side of the second swing frame is rotatably arranged on the rack; the upper side of the first mounting frame is rotatably arranged on the rack, and the first mounting frame is used for mounting the nail device; the two sides of the second mounting frame are respectively hinged with the lower side of the first swing frame and the lower side of the second swing frame, and the second mounting frame is used for mounting a nail base; one side of the first connecting frame is hinged with the middle of the second swing frame, and the other side of the first connecting frame is hinged with the first mounting frame.

However, in actual use, the inventors found the following problems:

1. when the solidified precast slab is punched, large-particle stones are encountered, the hole drilling is difficult, and nails may fall off after being vertically installed, so that the installation of a heating pipe or a refrigerating pipe is influenced;

2. after the prefabricated slab is dug, additional soil filling work is required.

Disclosure of Invention

Aiming at the defects of the prior art, the invention aims to solve the technical problems that when the solidified precast slab is perforated, large-particle stones are encountered, the pit is difficult to chisel, and the nails can fall off possibly after being vertically installed, so that the installation of a heating pipe or a refrigerating pipe is influenced, and the technical problems of convenient use and firm installation are solved by arranging the nail dropping mechanism and the soil filling mechanism, quickly inserting the charging barrel into the pit, synchronously driving the cement in the storage bin to automatically discharge by utilizing the nail discharging work of the control assembly and timely burying the lower ends of the nails embedded in the pit.

Aiming at the technical problems, the technical scheme is as follows:

the utility model provides a prefabricated plate processing equipment for ceiling heating refrigerating system, includes:

the nail dropping mechanism comprises a support frame and a charging barrel fixedly connected with the support frame, and nails are vertically arranged in the charging barrel; and

the earth filling mechanism comprises a storage bin sleeved outside the charging barrel, an elastic assembly used for connecting the storage bin and the supporting frame, and a control assembly used for controlling intermittent discharging of nails;

when the prefabricated slab is used, the lower surface of the control assembly is in contact with the prefabricated slab when the elastic assembly is in an original length state;

the elastic assembly is in a compressed state, the lower surface of the control assembly is still in contact with the precast slab, and the charging barrel moves downwards; and in the process that the charging barrel moves downwards, the groove arranged on the charging barrel and the lower end of the storage bin form a cement discharging space.

Preferably, the charging barrel is in a cylindrical shape, the interior of the charging barrel is a hollow structure and forms a feeding channel for nails;

the support frame is provided with a nail inlet which is communicated with the feeding channel, and a handle is arranged on the nail inlet.

Preferably, the nail is arranged in an I-shaped structure and matched with and slides in the feeding channel.

Preferably, the storage bin is in a circular truncated cone structure, the area of the upper bottom surface of the storage bin is larger than that of the lower bottom surface of the storage bin, the upper bottom surface of the storage bin is provided with a feed inlet, and the inner edge of the lower bottom surface of the storage bin is in contact with the side wall of the charging barrel.

Preferably, the elastic assemblies are arranged in two groups and are symmetrically arranged on two sides of the charging barrel.

Preferably, the elastic member includes:

one end of the telescopic pipe is fixedly connected with the lower bottom surface of the support frame, and the other end of the telescopic pipe is fixedly connected with the upper bottom surface of the storage bin; and

and the spring is sleeved outside the telescopic pipe, and two ends of the spring are respectively fixedly connected with the support frame and the storage bin.

Preferably, the control assembly comprises:

the pressing plate is arranged in a circular structure and is fixedly connected with the lower end of the storage bin; and

the clamping pieces are symmetrically arranged in two groups along the midline of the width of the charging barrel.

Preferably, the holder includes:

the feeding chute is formed in the charging barrel and is communicated with the charging barrel;

the sliding chute is formed in the storage bin and is arranged on the same horizontal plane with the feeding chute;

the inserting rod is horizontally arranged in the feeding chute and the sliding chute in a sliding manner; and

and one end of the positioning rod is positioned above the feeding groove and is hinged with the charging barrel, and the other end of the positioning rod is hinged with the middle part of the inserting rod.

Preferably, one end of the positioning rod, which is positioned outside the storage bin, is provided with a limiting ring.

Preferably, the groove penetrates through the side wall of the charging barrel, and the distance from the side wall of the charging barrel to the inner wall of the charging barrel is shortened from top to bottom.

The invention also provides a method for processing the prefabricated plate for the ceiling heating and refrigerating system, which comprises the following steps:

selecting materials, namely taking a cement uncured precast slab, and installing a heating pipe or a cold pipe on the precast slab;

secondly, chiseling pits, namely chiseling a plurality of groups of nail pits at equal intervals along a track for installing heating pipes or cooling pipes;

setting a track, connecting and fixing the manipulator and the handle, and remotely controlling the manipulator to move along the nail pit track;

fourthly, nails are put into the pit, the lower end part of the charging barrel is inserted into the pit, the pressing plate is abutted against the cement surface, the charging barrel is continuously pressed downwards, the positioning rod drives the inserting rod to slide along the sliding groove towards the direction of the feeding groove in the process of downwards moving the charging barrel, and the nails lose the clamping and fall until the nails enter the pit;

step five, cement is filled, and synchronously with the step four, the groove on the charging barrel is close to the lower end of the storage bin, a mud outlet channel is formed between the lower port of the storage bin and the groove, cement in the storage bin enters the pit along the mud outlet channel, nails in the pit are buried and covered, and one end of each nail is firmly fixed in the pit after the cement is solidified;

and sixthly, clamping the nail, pulling up the handle by the manipulator, driving the inserting rod to slide along the feeding chute towards the sliding chute direction in the process that the positioning rod moves up the charging barrel, and clamping the next nail to be inserted into the pit.

The invention has the beneficial effects that:

(1) according to the invention, the nail dropping mechanism is matched with the soil filling mechanism, the charging barrel is quickly inserted into the pit, the cement in the storage bin is driven to automatically discharge by utilizing the nail discharging work of the control assembly, the lower end of the nail embedded in the pit is timely buried, the automatic soil filling work is realized, and meanwhile, the whole device is convenient to use and light and handy to carry;

(2) according to the invention, the elastic component is arranged, so that the supporting effect on the storage bin is achieved, on the other hand, after the pressing plate is contacted with the cement ground, the charging barrel is continuously pressed downwards, the guiding effect on the charging barrel is achieved, the charging barrel is enabled to stably move downwards along the height direction of the storage bin, and meanwhile, the charging barrel and the storage bin move relatively in the sliding down process, so that the cement discharging work and the nail releasing work are completed;

(3) according to the nail feeding device, the storage bin is static in the process of downwards moving the charging barrel, and the positioning rod is driven to slide towards the feeding chute along the sliding chute by the rotation of the positioning rod when the charging barrel downwards moves, so that the nails are released; meanwhile, when the charging barrel is lifted up, the inserting rod is used for clamping the next nail to be put into the pit by utilizing the resetting action of the charging barrel, so that the nail cannot fall from the bottom end of the charging barrel in the transportation process, and the structure is simple and ingenious;

(4) according to the invention, when the charging barrel is arranged to move downwards, the grooves arranged on the charging barrel are gradually contacted with the storage bin, and a mud outlet channel is formed between the lower port of the storage bin and the grooves, so that when nails are put into the pit, cement enters the pit from the storage bin, the nail is buried, and the nails are firmly and stably inserted.

In conclusion, the device has the advantages of simple structure and automatic soil filling, and is particularly suitable for the technical field of nailing.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural diagram of prefabricated plate processing equipment for a ceiling heating and refrigerating system.

Fig. 2 is a schematic sectional view of a prefabricated plate processing device for a ceiling heating and refrigerating system.

Fig. 3 is a schematic structural diagram of the nail dropping mechanism.

FIG. 4 is a cross-sectional schematic view of the staple dropping mechanism.

Fig. 5 is a schematic structural view of the storage bin.

FIG. 6 is a schematic cross-sectional view of an elastomeric assembly.

Fig. 7 is a schematic structural view of the positioning rod.

Fig. 8 is a schematic view of the storage silo storing cement.

FIG. 9 is a schematic view of the discharge state of the storage bin cement.

FIG. 10 is a schematic view showing the state where nails are released from the cartridge.

FIG. 11 is a schematic view showing a state of holding a nail dropped in the cartridge.

Fig. 12 is a schematic top view of a prefabricated panel.

FIG. 13 is a schematic flow chart of a method for processing a prefabricated plate for a ceiling heating and refrigerating system.

Detailed Description

The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.