阅读说明：本技术 智能模块管道、智能模块螺旋管道缠绕机及其缠绕方法 (Intelligent module pipeline, intelligent module spiral pipeline winding machine and winding method thereof ) 是由 李莉 陈仪清 邹胜斌 李思怡 冯巧曦 于 2018-03-23 设计创作，主要内容包括：一种模块化智能化管道、智能模块螺旋管道缠绕机及其缠绕方法,管道的横截面由若干块智能模块(1)之间首尾卡合螺旋缠绕而形成圆形管道,智能模块是通过注塑或者压塑成型的拱形模块,每个智能模块内设置有加强筋结构,智能模块的侧面设置有用于左右相互固定卡合的固定装置,智能模块的边缘处设置有用于首尾相互固定卡合的卡合装置。缠绕机的工作面板的正面设置有弧形滑槽轨道,在弧形滑槽轨道上设置有至少一对送料滚柱(107),其还设置有锁紧装置(108)及平行扭动装置(106),在弧形滑槽轨道上放置头尾相接的相同智能模块单元,通过锁紧装置时将头尾相接的智能模块单元进行锁紧,通过送料滚柱形成半圆环管径,然后通过平行扭动装置将半圆环管径进行平行扭动改变缠绕轨道,错位缠绕形成螺旋缠绕管道。(The utility model provides a modularization intelligent pipeline, intelligent module spiral pipeline coiler and winding method thereof, the cross section of pipeline is by the head and the tail block spiral winding between a plurality of intelligent object (1) and forms circular pipeline, the intelligent object is through the arch module of moulding plastics or compression moulding, be provided with the strengthening rib structure in every intelligent object, the side of intelligent object is provided with the fixing device who is used for controlling mutual fixed block, the edge of intelligent object is provided with the clamping device who is used for head and the tail mutual fixed block. The front of the working panel of the winding machine is provided with an arc chute track, at least one pair of feeding rollers (107) is arranged on the arc chute track, the winding machine is further provided with a locking device (108) and a parallel twisting device (106), the same intelligent module units connected end to end are placed on the arc chute track, the intelligent module units connected end to end are locked through the locking device, a semicircular ring pipe diameter is formed through the feeding rollers, then the semicircular ring pipe diameter is subjected to parallel twisting through the parallel twisting device to change a winding track, and a spiral winding pipeline is formed through staggered winding.)

A modularized intelligent pipeline is characterized in that the pipeline is a cylindrical pipeline formed by mutually clamping a plurality of intelligent module units (1) end to end and mutually clamping the intelligent module units in spiral winding through the mutual clamping of the side edges of the intelligent module units, wherein the intelligent module units are arranged along the axial direction of the pipeline in a staggered way; the intelligent module unit (1) is an arch module formed by injection molding or compression molding, wherein a reinforcing rib structure is arranged in each intelligent module unit (1), the side edge of each intelligent module unit (1) is provided with a fixing device for fixing the intelligent module units from left to right, and the two ends of each intelligent module unit (1) are provided with clamping devices for clamping the intelligent module units from head to tail.

The modular intelligent pipeline according to claim 1, wherein the engaging means comprises a protrusion (31), a groove (32) and a fixing hole (9), the protrusion (31) is disposed on one end side of the intelligent module unit (1), the groove (32) is disposed on the other end side of the intelligent module unit (1), and the groove (32) is inserted into a pin through the fixing hole (9) to fix the protrusion (31) of another intelligent module unit (1).

Modular intelligent piping according to claim 2, characterised in that said fixing holes (9) are two pairs, upper and lower, with through holes extending inwards over half the length of the intelligent modular unit (1).

The modular intelligent pipeline according to one of claims 1 to 3, wherein the fixing device comprises an upper left catching groove (41), a lower left catching groove (42), an upper right catching groove (43), and a lower right catching groove (44), the upper left catching groove (41) is fastened to the upper right catching groove (44) of another intelligent module by spiral winding, and the lower left catching groove (42) is fastened to the lower right catching groove (44) of another intelligent module by spiral winding to fix the intelligent module units (1) up and down.

Modular and intelligent piping according to claim 4, characterised in that the intelligent modular units (1) are arched and are arranged offset by n equal parts plus 1/2 parts or more to form a spirally wound pipe.

The modular intelligent pipe of claim 1, wherein the stiffener structure comprises, from outside to inside, the following layers: first square lattice layer (5), spiral semi-arc layer (6), spiral plate area square groove layer (8) and second square lattice layer (10), be provided with but switch round hole (7) between spiral arc layer (6) and spiral plate area square groove layer (8), be provided with first friction surface (21) on the side of first square lattice layer (5), be provided with second friction surface (22) on the side of second square lattice layer (10), first friction surface (21) and second friction surface (22) of another intelligent object paste tightly in order to increase the holding power between the module mutually.

The modular intelligent pipeline according to claim 1, 2, 3, 5 or 6, wherein the diameter of the circular pipeline is 600mm-6000mm, when the diameter is larger than or equal to 2500mm, the pipeline is a pipe gallery through which people can pass, cables, drainage pipelines and supports are further placed in the pipe gallery, and rainwater can be stored and drained from the bottom of the pipe gallery.

The modular intelligent pipeline according to claim 7, wherein a sponge for absorbing rainwater is arranged outside the switchable circular hole (7) in the pipeline corridor, when raining, the switchable circular hole (7) is opened to control water to flow into the bottom of the pipeline corridor, and when not raining, the switchable circular hole (7) is closed.

The intelligent modularized pipeline according to claim 1, 2, 3, 5, 6 or 8, wherein a water leakage detection chip and a moisture diagnosis device are further placed in the intelligent module unit (1) at the middle position or the bottom position of each circular pipeline, when water leakage occurs or moisture occurs, a vibration sound signal is converted into an electric signal and transmitted to a central control room, and whether water leakage occurs or not can be judged by observing the change of a oscillogram.

The modular intelligent pipeline according to claim 6, wherein the plurality of intelligent module units (1) of the pipeline are spirally wound to form a round pipeline, and the round pipeline is automatically or manually assembled, when the pipeline is not buried, the spiral plate square groove layer (8) and the spiral plate square groove layer (8) of another intelligent module unit (1) are spirally wound to form equidistant tracks, and PVC profiles are embedded into the equidistant tracks and spirally wound to be buckled, so that the inside and the outside of the pipeline are smooth; when the pipeline is used for a health preserving room, the spiral semi-arc layer (6) can be spirally wound on the small pipeline, the small pipeline can be connected with a water pump to add magnetic fluid, and then PVC sectional materials are embedded into the equidistant tracks and spirally wound and buckled, so that the inside and the outside of the pipeline are smooth, and a circulating moving magnetic field is arranged in the middle of the pipeline.

The utility model provides an intelligent module spiral pipeline coiler, includes frame and the vertical work panel (101) of placing, the front of work panel (101) is provided with arc spout track (105) be provided with at least a pair of pay-off roller (107) on arc spout track (105), its characterized in that still is provided with locking device (108), be provided with parallel wrench movement device (106) on the top of work panel (101) place the same intelligent module unit (1) that meets end to end on arc spout track (105), lock intelligent module unit (1) that meets end to end when through locking device (108), form semicircle ring pipe diameter through pay-off roller (107), then carry out parallel wrench movement through parallel wrench movement device (106) with semicircle ring pipe diameter and change the track, the back of work panel (101) is provided with at least a pair of compressing roller (102), the intelligent module unit (1) is used for compressing the intelligent module unit (1) to do work, the intelligent module unit (1) is positioned on the compression roller (102) on the arc, the intelligent module unit (1) rotates for a circle and is buckled and compressed left and right, and the intelligent module unit (1) is staggered to form a spiral winding pipeline.

Intelligent modular spiral pipe winder as claimed in claim 11, wherein said locking means (108) locks the holes of the intelligent modular units (1) end to end by means of bolts.

Intelligent modular spiral pipe winding machine according to claim 11, wherein the parallel twisting of the parallel twisting device (106) employs pneumatic/electric/manual means to change the trajectory.

The intelligent module spiral pipe winder as claimed in claim 11, wherein the track of the curved chute track (105) is adjustable according to the size of the arc of the intelligent module unit (1), the arc of the curved chute track (105) varies in an equal arc to the pressing roller (102) on the arc of the back of the working panel (101), and the track arc of the curved chute track (105) is concentric with the arc of the back of the working panel (101).

The intelligent module spiral pipe winding machine according to one of claims 1 to 4, wherein the arc length of the intelligent module unit (1) is obtained according to the pipe diameter by the formula, wherein the arc length is equal to pipe diameter/n + y, wherein ny is equal to or greater than pipe diameter/2 n, wherein n represents the number of equal division modules of the pipe diameter, the pipe diameter is known, and y represents the arc length dislocation adding value.

The intelligent modular spiral pipe winder of claim 11, wherein the retaining rings (103) on the hold-down roller (102) are arranged in a spiral-up arrangement.

The intelligent modular spiral pipe winder of claim 11, further comprising a power device (104) for powering the compaction roller (102).

An intelligent module spiral pipeline winding method is characterized by comprising the following steps: place the same intelligent object unit (1) of end to end on arc spout track (105), intelligent object unit (1) with end to end when through locking device (108) locks, form the semicircle ring pipe diameter through pay-off roller (107), then carry out parallel wrench movement through parallel wrench movement device (106) with the semicircle ring pipe diameter and change the track, intelligent object unit (1) is fixed a position on compressing tightly roller (102) on the circular arc, the lock compresses tightly about intelligent object unit (1) after rotatory a week, intelligent object unit (1) dislocation forms spiral winding pipeline.

The intelligent module spiral pipeline winding method according to claim 18, wherein after the semicircular pipe diameter is parallelly twisted by the parallel twisting device (106) to change the track, the intelligent module unit (1) can rotate for one circle to form the pipeline, and the inner layer or/and the outer layer of the pipeline can be wound with other plastic profiles in a staggered manner to form a multilayer pipeline.