阅读说明：本技术 一种高汤生产工艺与一种高汤生产系统 (Soup stock production process and soup stock production system ) 是由 舒树敏 黄哲锋 程钢 于 2019-10-22 设计创作，主要内容包括：本发明公开了一种高汤生产工艺,包括步骤：碎骨提取、静置、过滤、浓缩,所述碎骨提取步骤之后还包括步骤：骨渣处理,骨渣处理是将所述碎骨提取步骤中得到的骨渣进行再处理,所述再处理包括以下三种处理方法中的一种或多种：压榨,将所述骨渣中的残留骨汤压榨出来；超微粉碎,将所述骨渣进行湿法研磨,得到骨渣湿粉末；骨渣粉碎,将所述骨渣进行粉碎,得到骨渣粉末。本方案将传统高汤生产工艺中提取后的骨渣再次加工处理,从而可以得到至少一种骨渣处理物,将骨渣处理物加入到原工艺步骤中的原料中可以大大提高高汤产出率,提升生产效益,减少排放,改善产品口感。本发明还公开了一种包括骨渣处理设备的高汤生产系统。(The invention discloses a soup stock production process, which comprises the following steps: extracting broken bones, standing, filtering and concentrating, wherein the step of extracting the broken bones further comprises the following steps: and bone residue treatment, wherein the bone residue treatment is to carry out retreatment on the bone residue obtained in the step of extracting the broken bones, and the retreatment comprises one or more of the following three treatment methods: squeezing, namely squeezing out residual bone soup in the bone residues; carrying out superfine grinding, and carrying out wet grinding on the bone residues to obtain bone residue wet powder; and crushing the bone residues, and crushing the bone residues to obtain bone residue powder. The scheme processes the bone residues extracted in the traditional soup-stock production process again, so that at least one bone residue treatment substance can be obtained, and the bone residue treatment substance is added into the raw materials in the original process steps, so that the soup-stock yield can be greatly improved, the production benefit is improved, the emission is reduced, and the product taste is improved. The invention also discloses a soup stock production system comprising the bone residue treatment equipment.)

1. A soup stock production process comprises the following steps: the method comprises the steps of extracting broken bones, standing, filtering and concentrating, and is characterized in that the method also comprises the following steps after the step of extracting the broken bones:

And (3) bone residue treatment, namely retreating the bone residue obtained in the step of extracting the broken bones, wherein the retreatment comprises one or more of the following three treatment methods:

Squeezing, namely squeezing out residual bone soup in the bone residues;

Carrying out superfine grinding, and carrying out wet grinding on the bone residues to obtain bone residue wet powder;

And crushing the bone residues, and crushing the bone residues to obtain bone residue powder.

2. the broth production process according to claim 1, further comprising, after the concentrating step, the steps of: and (4) blending.

3. the broth production process according to claim 2, wherein the reprocessing is pressing, further comprising the steps of, after pressing:

and (3) recycling the residual bone soup, namely adding the squeezed residual bone soup into the raw materials in at least one step of the extraction, the standing, the filtration, the concentration and the blending of the crushed bone.

4. The broth production process according to any one of claims 1 to 3, wherein the reprocessing is pressing, and the mass of the residual bone broth obtained by pressing accounts for 0.1-35% of the mass of the bone residue before pressing.

5. The broth production process according to claim 2, wherein the reprocessing is micronization, further comprising the steps of:

And (3) recycling the wet bone residue powder, and adding the wet bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.

6. the broth production process according to claim 2, wherein the reprocessing is bone residue crushing, and the step of bone residue crushing further comprises:

And (3) recycling bone residue powder, namely adding the bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.

7. the soup stock production system comprises an extraction tank, a standing tank, a separator and a concentrator which are sequentially arranged, and is characterized by further comprising at least one of the following bone residue treatment equipment:

A press;

an ultrafine pulverizer;

a pulverizer.

8. soup-stock production system according to claim 7, wherein the bone residue treatment device is the press, which is a screw press, or an automatic press, or a belt press.

9. the broth production system according to claim 7, wherein the bone ash processing apparatus is the ultrafine pulverizer, and the ultrafine pulverizer is a nano-scale grinder.

10. The broth production system according to claim 7, wherein the bone ash treatment apparatus is the crusher, and the crusher is an air flow crusher or an oscillation crusher.

Technical Field

The invention relates to the technical field of soup-stock production processes, in particular to a soup-stock production process and a soup-stock production system.

Background

as shown in fig. 1, the conventional broth production process generally includes the following steps:

crushing bones, thawing frozen bones, and crushing cattle bones (or pig bones, chicken bones, etc.);

extracting, namely after washing broken bones with clear water, putting the broken bones into an extraction tank, adding water, extracting for a plurality of hours at high temperature, after extraction is finished, cooling soup stock to a preset temperature, discharging soup in the extraction tank into a standing tank for cooling and precipitation, and discharging bone residues in the extraction tank and disposing as waste products;

Standing, cooling the soup in the extraction tank, discharging oil, relieving pressure, cooling in the standing tank, and separating in a separator;

filtering, separating bone soup in a separator, and feeding the separated bone soup into a concentrator, wherein the oil content of the separated bone soup is less than a certain proportion;

concentrating, concentrating bone soup, and increasing soluble solid content in bone soup;

blending to obtain a soup-stock liquid product;

and (6) packaging, namely packaging the broth liquid product.

The traditional soup-stock production process has low benefit and high discharge, and the processed soup-stock liquid product has common taste and single product.

Therefore, how to improve the benefit of the broth production process and improve the broth product is a technical problem to be solved urgently by the technical personnel in the field.

Disclosure of Invention

in view of the above, the present invention aims to provide a broth production process, which can greatly improve the benefits and reduce the discharge. Another object of the present invention is to provide a broth production system which can improve broth production efficiency and reduce discharge.

In order to achieve the purpose, the invention provides the following technical scheme:

A soup stock production process comprises the following steps: extracting broken bones, standing, filtering and concentrating, wherein the step of extracting the broken bones further comprises the following steps:

and (3) bone residue treatment, namely retreating the bone residue obtained in the step of extracting the broken bones, wherein the retreatment comprises one or more of the following three treatment methods:

squeezing, namely squeezing out residual bone soup in the bone residues;

Carrying out superfine grinding, and carrying out wet grinding on the bone residues to obtain bone residue wet powder;

And crushing the bone residues, and crushing the bone residues to obtain bone residue powder.

preferably, the concentration step is followed by the step of: and (4) blending.

preferably, the reprocessing is pressing, further comprising the steps of, after pressing:

And (3) recycling the residual bone soup, namely adding the squeezed residual bone soup into the raw materials in at least one step of the extraction, the standing, the filtration, the concentration and the blending of the crushed bone.

preferably, the reprocessing is pressing, and the mass percentage of the residual bone soup obtained by pressing in the bone residues before pressing is 0.1-35%.

Preferably, the reprocessing is micronization, and the micronization further comprises the following steps:

And (3) recycling the wet bone residue powder, and adding the wet bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.

Preferably, the reprocessing is bone residue crushing, and the method further comprises the following steps of:

And (3) recycling bone residue powder, namely adding the bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.

The invention provides a soup stock production process, which comprises the following steps: extracting broken bones, standing, filtering and concentrating, wherein the step of extracting the broken bones further comprises the following steps: and bone residue treatment, wherein the bone residue treatment is to carry out retreatment on the bone residue obtained in the step of extracting the broken bones, and the retreatment comprises one or more of the following three treatment methods: squeezing, namely squeezing out residual bone soup in the bone residues; carrying out superfine grinding, and carrying out wet grinding on the bone residues to obtain bone residue wet powder; and crushing the bone residues, and crushing the bone residues to obtain bone residue powder.

therefore, the bone residues extracted in the traditional soup-stock production process are processed again, so that at least one bone residue treatment substance can be obtained, and the bone residue treatment substance is added into the raw materials in the original process steps, so that the soup-stock yield can be greatly improved, the production benefit is improved, the emission is reduced, and the product taste is improved.

The invention also provides a soup-stock production system, which comprises an extraction tank, a standing tank, a separator and a concentrator which are sequentially arranged, and also comprises at least one of the following bone residue treatment devices:

a press;

an ultrafine pulverizer;

a pulverizer.

Preferably, the bone residue processing equipment is the squeezer, and the squeezer is a screw squeezer, an automatic squeezer or a belt squeezer.

Preferably, the bone residue processing apparatus is the ultrafine pulverizer, and the ultrafine pulverizer is a nano-scale grinder.

preferably, the bone residue treatment equipment is the crusher, and the crusher is an air flow type crusher or a vibration type crusher.

in the soup-stock production system provided by the invention, at least one bone slag treatment device can be used for carrying out secondary processing treatment on bone slag discharged from the extraction tank in the traditional soup-stock production system, so as to obtain at least one bone slag treatment substance, and then the bone slag treatment substance can be added into the device in the original production system, so that the soup-stock yield can be greatly improved, the production benefit can be improved, the emission can be reduced, and the product taste can be improved.

Drawings

in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a production flow diagram of the broth production process provided by the present invention;

FIG. 2 is a production flow chart of the broth production process in the first embodiment of the present invention;

FIG. 3 is a production flow chart of the broth production process in the second embodiment of the present invention;

FIG. 4 is a production flow chart of the broth production process in the third embodiment of the present invention;

Fig. 5 is a schematic layout of the broth production system provided by the present invention.

in fig. 5:

1-extraction tank, 2-standing tank, 3-separator, 4-concentrator and 5-bone residue treatment equipment.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 4, fig. 1 is a production flow chart of a soup-stock production process provided by the present invention; FIG. 2 is a production flow chart of the broth production process in the first embodiment of the present invention; FIG. 3 is a production flow chart of the broth production process in the second embodiment of the present invention; fig. 4 is a production flow chart of the broth production process in the third embodiment of the present invention.

The invention provides a soup stock production process, which comprises the following steps: extracting broken bones, standing, filtering and concentrating, wherein the step of extracting broken bones also comprises the following steps:

And (3) treating the bone residues, specifically, retreating the bone residues obtained in the step of extracting the broken bones.

Therefore, the bone residues extracted in the traditional soup-stock production process are processed again, so that at least one bone residue treatment substance can be obtained, and the bone residue treatment substance is added into the raw materials in the original process steps, so that the soup-stock yield can be greatly improved, the production benefit is improved, the emission is reduced, and the product taste is improved.

referring to fig. 1, the soup stock production process specifically includes the following steps:

Crushing bones, unfreezing frozen bones, and crushing bovine bones (or pig bones, chicken bones and the like), wherein the unfreezing temperature and the crushing specification are not limited in the text;

extracting broken bones, washing the broken bones with clear water, putting the broken bones and the water into an extraction tank, extracting for a plurality of hours at high temperature, wherein the specific extraction time and the extraction temperature can be designed into other values according to process requirements, and obtaining bone soup and bone residues after extraction is finished; discharging the bone residues, and then carrying out bone residue treatment, wherein the bone soup enters the next step for standing;

Standing, cooling the bone soup in the extraction tank, discharging oil, relieving pressure, cooling in the standing tank, and precipitating;

Filtering, separating bone soup in a separator, and feeding the separated bone soup into a concentrator, wherein the oil content of the separated bone soup is less than a certain proportion;

concentrating the bone soup, wherein the content of soluble solid matters in the bone soup is increased, the obtained soup-stock product can be packaged as a product, but in order to enrich the product flavor, the scheme also carries out the blending of the next step;

blending to obtain a soup-stock liquid product;

And (6) packaging, namely packaging the broth liquid product.

It should be noted that the bone residue treatment step in the present embodiment is to perform reprocessing on the bone residue obtained in the crushed bone extraction step, and specifically, the reprocessing includes one or more of the following three processing methods:

squeezing, namely squeezing out residual bone soup in the bone residues;

micronizing, and wet grinding bone residues to obtain bone residue wet powder;

and (3) crushing the bone residues, and crushing the bone residues to obtain bone residue powder.

the following is presented separately by three example embodiments.