阅读说明：本技术 车辆用座椅 (Vehicle seat ) 是由 久保田秀和 金子胜 福岛宙 于 2019-04-03 设计创作，主要内容包括：本发明提供一种车辆用座椅,其具有提高了扭转刚性且能够焊接的面板构造的靠背框架。车辆用座椅具有座垫和座椅靠背。所述座椅靠背的座椅靠背框架包括右侧框架、左侧框架、下框架和上框架。所述上框架包括向下方敞开的U字型的截面形状的第一上框架和向下方敞开的U字型的截面形状的第二上框架,通过使所述第一上框架及所述第二上框架上下重合而构成封闭截面。(The invention provides a vehicle seat, which is provided with a backrest frame with a panel structure, wherein the torsional rigidity is improved and the backrest frame can be welded. A vehicle seat has a seat cushion and a seat back. The seat back frame of the seat back comprises a right side frame, a left side frame, a lower frame and an upper frame. The upper frame includes a first upper frame having a U-shaped cross section that opens downward and a second upper frame having a U-shaped cross section that opens downward, and the first upper frame and the second upper frame are vertically overlapped to form a closed cross section.)

1. A vehicle seat in which, in a seat for a vehicle,

Comprises a seat cushion and a seat back, wherein,

The seat back frame of the seat back comprises a right side frame, a left side frame, a lower frame and an upper frame,

The upper frame includes:

A first upper frame having a U-shaped cross section and opened downward; and

A second upper frame with a U-shaped cross section opened downwards,

The first upper frame and the second upper frame are vertically overlapped to form a closed cross section.

2. the vehicle seat according to claim 1, wherein,

the right side frame and the left side frame each have an upper flange including an opening,

The first upper frame has a right flange and a left flange,

The right flange of the first upper frame is inserted into the opening portion of the right side frame,

The left flange of the first upper frame is inserted into the opening of the left side frame,

The second upper frame has a right flange including an opening portion and a left flange including an opening portion,

the upper flange of the right side frame is inserted into the opening portion of the right flange of the second upper frame,

The upper flange of the left side frame is inserted into the opening portion of the left flange of the second upper frame.

3. the vehicle seat according to claim 1, wherein,

The joining of the first upper frame and the second upper frame, and the joining of the first upper frame, the second upper frame, the right side frame, and the left side frame are joined by laser welding.

4. The vehicle seat according to claim 3, wherein,

the lower frame is joined to the right and left side frames by laser welding.

5. A vehicle seat in which, in a seat for a vehicle,

Comprises a seat cushion and a seat back,

The seat back frame of the seat back comprises a right side frame, a left side frame, a lower frame and an upper frame,

The upper frame includes:

A frame with a hat-shaped section opened to the rear; and

A securing member engaged with a central region of the rear portion of the frame.

6. The vehicle seat according to claim 5, wherein,

The joining of the frame and the fixing member is joined by welding.

7. The vehicle seat according to claim 6, wherein,

The upper frame is joined to the right and left side frames by welding.

Technical Field

The present invention relates to a vehicle seat, and more particularly, to a vehicle seat having a seat back frame.

Background

A seat for a vehicle includes a seat cushion and a seat back, and a seat back frame constituting the seat back is configured by combining left and right side frames, a lower frame, and an upper frame into a frame shape by welding or the like. Such an upper frame may be formed of an iron plate press-formed into a hat-shaped cross section that opens rearward (see patent document 1). Further, the seat back frame may be formed by bending a circular tube (see patent document 2).

Disclosure of Invention

The invention aims to provide a vehicle seat which is provided with a backrest frame with improved torsional rigidity and a weldable panel structure.

Other objects and novel features will become apparent from the description and drawings herein.

Means for solving the problems

hereinafter, an outline of a typical embodiment of the present invention will be briefly described.

That is, the vehicle seat has a seat cushion and a seat back. The seat back frame of the seat back comprises a right side frame, a left side frame, a lower frame and an upper frame. The upper frame includes a first upper frame having a U-shaped cross section that opens downward and a second upper frame having a U-shaped cross section that opens downward, and the first upper frame and the second upper frame are vertically overlapped to form a closed cross section. In addition, the joint of the first upper frame and the second upper frame, and the right side frame and the left side frame are joined by welding.

Effects of the invention

According to the vehicle seat, the rigidity of the seat back frame can be improved. In addition, according to the vehicle seat, mass productivity can be improved.

drawings

fig. 1 is a front perspective view of a vehicle seat of embodiment 1.

Fig. 2 is a front perspective view of a seat frame of the vehicle seat shown in fig. 1.

Fig. 3 is a view for explaining a seat back frame, fig. 3(a) is a view for explaining the mounting of a right side frame, a left side frame, a lower frame, and a first upper frame, and fig. 3(B) is a view for explaining the mounting of a second upper frame.

Fig. 4 is a view illustrating the attachment of the left and right side frames and the first and second upper frames, fig. 4(a) is an enlarged front view of the upper portion of the seat back frame, fig. 4(B) is a cross-sectional view taken along line a-a shown in fig. 4(a), and fig. 4(C) is a cross-sectional view taken along line B-B shown in fig. 4 (a).

Fig. 5 is a diagram illustrating welding points of the left and right side frames and the first and second upper frames, fig. 5(a) is a front enlarged view of an upper portion of the seat back frame, and fig. 5(B) is a rear enlarged view of the upper portion of the seat back frame.

Fig. 6 is a view for explaining a seat back frame according to embodiment 2, fig. 6(a) is a view for explaining attachment of left and right side frames, a lower frame, an upper frame, and a bracket, and fig. 6(B) is a front perspective view of the assembled seat back frame 6.

Fig. 7 is a rear front view of the upper portion of the back frame 6, fig. 7(a) is a view illustrating the mounting of the upper frame and the bracket, and fig. 7(B) is a cross-sectional view taken along the line a-a shown in fig. 7 (a).

Description of the reference numerals

1: vehicle seat

2: seat cushion

3: chair back

4: chair frame

5: cushion frame

6: seat back frame

7: right side frame

8: left side frame

9: lower frame

10: upper frame

11: first upper frame

12: second upper frame

40: bracket

LP 1-LP 6, LP11, LP21, LP31, LP41, LP51, LP 61: and (4) welding positions.

Detailed Description

Hereinafter, embodiments of the present invention will be described with reference to the drawings.

note that the disclosure is merely an example, and the drawings may schematically show the width, thickness, shape, and the like of each part as compared with an actual embodiment in order to make the description clearer, but the present invention is not limited to the explanation. In the present specification and the drawings, the same elements as those described above are denoted by the same reference numerals in the existing drawings, and detailed description thereof may be omitted as appropriate. In the drawings, the front of the arrow indicates the front of the vehicle, the rear of the arrow indicates the rear of the vehicle, the left of the arrow indicates the left side of the vehicle, the right of the arrow indicates the right side of the vehicle, the upper of the arrow indicates the upper of the vehicle, and the lower of the arrow indicates the lower of the vehicle. In the following description, front, rear, up, down, left, and right represent front, rear, up, down, left, and right with respect to the vehicle, unless otherwise specified.

[ example 1 ]

Fig. 1 is a front perspective view of a vehicle seat of embodiment 1. Fig. 2 is a front perspective view of a seat frame of the vehicle seat shown in fig. 1. Fig. 3 is a view for explaining a seat back frame, fig. 3(a) is a view for explaining the mounting of the left and right side frames, the lower frame, and the first upper frame, and fig. 3(B) is a view for explaining the mounting of the second upper frame. Fig. 4 is a view illustrating the attachment of the left and right side frames and the first and second upper frames, fig. 4(a) is an enlarged front view of the upper portion of the seat back frame, fig. 4(B) is a cross-sectional view taken along line a-a shown in fig. 4(a), and fig. 4(C) is a cross-sectional view taken along line B-B shown in fig. 4 (a). Fig. 5 is a diagram illustrating welded portions of the left and right side frames and the first and second upper frames, fig. 5(a) is a front enlarged view of an upper portion of the seat back frame, and fig. 5(B) is a rear enlarged view of the upper portion of the seat back frame.

As shown in fig. 1, a vehicle seat 1 is constituted by a combination of a seat cushion 2 and a seat back 3. The seat cushion 2 constitutes a seat surface, and the seatback 3 constitutes a backrest. The vehicle seat 1 has a reclining function that enables angular adjustment of the seat cushion 2 and the seat back 3, and the seat cushion 2 and the seat back 3 are coupled by the reclining function.

Fig. 2 shows the seat frame 4 of the vehicle seat 1 of fig. 1 with the cushioning material and the seat skin removed. The seat frame 4 has a seat cushion frame (hereinafter also referred to as a cushion frame) 5 and a seat back frame (hereinafter also referred to as a back frame) 6. The back frame 6 is configured by combining a right side frame 7, a left side frame 8, a lower frame 9, and an upper frame 10 in a frame shape. In addition, the lower frame 9 may be referred to as a lower panel instead. In addition, the upper frame 10 may be referred to as an upper panel instead.

the right side frame 7 and the left side frame 8 are each formed of a press-formed iron plate. Lower flanges for attaching the lower frame 9 are provided at the lower portions of the right and left side frames 7, 8, respectively. Further, upper flanges for attaching the upper frame 10 are provided on the upper portions of the right and left side frames 7 and 8, respectively.

The lower frame 9 is formed of a press-formed iron plate. The flanges provided at the left and right ends of the lower frame 9 are joined to the lower flanges of the right and left side frames 7 and 8 by, for example, laser welding or arc welding. In addition, laser welding is preferably used to improve mass productivity of the lower frame 9.

The upper frame 10 includes a first upper frame (hereinafter, also referred to as a lower upper frame) 11 formed of an iron plate press-formed into a U-shaped cross section that opens downward, and a second upper frame (hereinafter, also referred to as an upper frame) 12 formed of an iron plate press-formed into a U-shaped cross section that opens downward. The upper frame 10 is combined such that the U-shaped upper portion of the first upper frame overlaps the U-shaped recess portion of the second upper frame, which is open downward. In this way, the closed cross-sectional upper frame 10 is configured by overlapping the first upper frame having the U-shaped cross-sectional shape that opens downward and the second upper frame having the U-shaped cross-sectional shape that opens downward, and therefore, the torsional rigidity of the back frame 6 can be improved. In addition, the first upper frame 11 may be alternatively referred to as a first upper panel or a lower upper panel. In addition, the second upper frame 12 may be alternatively referred to as a second upper panel or an upper panel.

the right side frame 7, the left side frame 8, the lower frame 9, the first upper frame, and the second upper frame are each formed of a press-formed iron plate, and therefore have dimensional accuracy capable of laser welding.

The structure and assembly of the back frame 6 will be described in more detail with reference to fig. 3.

As shown in fig. 3(a), the right side frame 7 has an upper flange 71 and a lower flange 72. The upper flange 71 of the right side frame 7 includes a first flange 13 and a second flange 14 facing each other in the front-rear direction, and a third flange 15 provided between the first flange 13 and the second flange 14. The upper flange 71 is slightly inclined leftward when viewed from the rear, and has an opening O1 surrounded by the first flange 13, the second flange 14, and the third flange 15.

The left side frame 8 has an upper flange 81 and a lower flange 82. The upper flange 81 of the left side frame 8 has a first flange 17 and a second flange 18 facing each other in the front-rear direction, and a third flange 19 provided between the first flange 17 and the second flange 18. The upper flange 81 is slightly inclined rightward when viewed from the rear, and has an opening O2 surrounded by the first flange 17, the second flange 18, and the third flange 19.

As shown in fig. 3(a), the first upper frame 11 has a right flange 11a and a left flange 11 b. The right flange 11a of the first upper frame 11 has a first flange 22 and a second flange 23 facing each other in the front-rear direction, and a third flange 24 provided between the first flange 22 and the second flange 23. The first flange 22, the second flange 23, and the third flange 24 have the same inclination as the upper flange 71 of the right side frame 7 inclined in the leftward direction when viewed from the rear, and are inserted into the opening O1 provided in the upper flange 71 of the right side frame 7 (see fig. 4 a). That is, in the right flange 11a of the first upper frame 11, the first flange 22 is inserted in abutment with the first flange 13 of the right side frame 7, the second flange 23 is inserted in abutment with the second flange 14 of the right side frame 7, and the third flange 24 is inserted in abutment with the third flange 15 of the right side frame 7, and is fixed by, for example, laser welding or arc welding.

similarly, the left flange 11b of the first upper frame 11 has a first flange 25 and a second flange 26 facing each other in the front-rear direction, and a third flange 27 provided between the first flange 25 and the second flange 26. The first flange 25, the second flange 26, and the third flange 27 have the same inclination as the upper flange 81 inclined in the rightward direction of the left side frame 8 when viewed from the rear, and are inserted into the opening O2 provided in the upper flange 81 of the left side frame 8 (see fig. 4 a). That is, in the left flange 11b of the first upper frame 11, the first flange 25 is inserted in abutment with the first flange 17 of the left side frame 8, the second flange 26 is inserted in abutment with the second flange 18 of the left side frame 8, and the third flange 27 is inserted in abutment with the third flange 19 of the left side frame 8, and is fixed by, for example, laser welding or arc welding.

As shown in fig. 3(a), the lower frame 9 has a right flange 9a and a left flange 9 b. The right flange 9a of the lower frame 9 is fixed to the lower flange 72 of the right side frame 7 by, for example, laser welding or arc welding. Similarly, the left flange 9b of the lower frame 9 is fixed to the lower flange 82 of the left frame 8 by laser welding or arc welding, for example.

Fig. 3(B) shows a state in which the second upper frame 12 is further assembled to the back frame 6 after the right side frame 7, the left side frame 8, the lower frame 9, and the first upper frame 11 shown in fig. 3(a) are assembled.

as shown in fig. 3(B), the second upper frame 12 has a right flange 12a and a left flange 12B. The right flange 12a of the second upper frame 12 has a first flange 31 and a second flange 32 facing each other in the front-rear direction, and a third flange 33 provided between the first flange 31 and the second flange 32. The right flange 12a has an opening O3 formed by the first flange 31, the second flange 32, and the third flange 33. The first flange 31, the second flange 32, and the third flange 33 have the same inclination as the upper flange 71 of the right side frame 7 inclined in the leftward direction when viewed from the rear, and the upper flange 71 of the right side frame 7 is inserted into the opening O3 of the right flange 12a (see fig. 4 a). That is, in the right flange 12a of the second upper frame 12, the first flange 31 is inserted in abutment with the first flange 13 of the right side frame 7, the second flange 32 is inserted in abutment with the second flange 14 of the right side frame 7, and the third flange 33 is inserted in abutment with the third flange 15 of the right side frame 7, and is fixed by, for example, laser welding or arc welding.

similarly, the left flange 12b of the second upper frame 12 has a first flange 34 and a second flange 35 that face each other in the front-rear direction, and a third flange 36 provided between the first flange 34 and the second flange 35. The left flange 12b has an opening O4 formed by the first flange 34, the second flange 35, and the third flange 36. The first flange 34, the second flange 35, and the third flange 36 have the same inclination as the upper flange 81 of the left side frame 8 inclined in the rightward direction when viewed from the rear, and the upper flange 81 of the left side frame 8 is inserted into the opening O4 of the left flange 12b (see fig. 4 a). That is, in the left flange 12b of the second upper frame 12, the first flange 34 is inserted in abutment with the first flange 17 of the left side frame 8, the second flange 35 is inserted in abutment with the second flange 18 of the left side frame 8, and the third flange 36 is inserted in abutment with the third flange 19 of the left side frame 8, and is fixed by, for example, laser welding or arc welding.

As shown in fig. 4(B), the second upper frame 12 is an iron plate press-formed into a U-shaped cross section that opens downward, and includes a front plate 12c and a rear plate 12d that face each other in the front-rear direction, and an upper plate 12e provided between the front plate 12c and the rear plate 12 d. Similarly, the first upper frame 11 is an iron plate press-formed into a U-shaped cross-sectional shape that opens downward, and has a front plate (11c) and a rear plate (11d) that face each other in the front-rear direction, and an upper plate (11e) provided between the front plate (11c) and the rear plate (11 d). The upper plate 11e of the first upper frame 11, the upper portion of the front plate 11c, and the upper portion of the rear plate 11d are provided so as to enter a recess provided between the front plate 12c and the rear plate 12d of the second upper frame 12, and the front plate 12c and the rear plate 12d of the second upper frame 12 are fixed to the upper portion of the front plate 11c and the upper portion of the rear plate 11d of the first upper frame 11 by laser welding or arc welding, respectively, at welding positions LP1 and LP 2.

Therefore, the upper plate 11e of the first upper frame 11, the upper portion of the front plate 11c, and the upper portion of the rear plate 11d are provided so as to enter the recess provided between the front plate 12c and the rear plate 12d of the second upper frame 12, and thus constitute a rectangular closed cross section. In other words, the first upper frame 11 is sandwiched between the upper flange 71 of the right side frame 7 and the upper flange 81 of the left side frame 8, and the second upper frame 12 is closed therefrom so as to become a cover to constitute a rectangular closed cross section. This can dramatically improve the torsional rigidity of the back frame 6 as compared with a back frame using an upper frame having a hat-shaped cross section.

As shown in fig. 4(C), the first flange 34 and the second flange 35 of the second upper frame 12 are provided so as to sandwich the first flange 17 and the second flange 18 of the left side frame 8, and the first flange 34 and the second flange 35 of the second upper frame 12 are fixed to the first flange 17 and the second flange 18 of the left side frame 8 at welding positions LP3 and LP4 by laser welding or arc welding, respectively. The first flange 25 and the second flange 26 of the first upper frame 11 are interposed between the first flange 17 and the second flange 18 of the left side frame 8, and the first flange 25 and the second flange 26 of the first upper frame 11 are fixed to the first flange 17 and the second flange 18 of the left side frame 8 by laser welding or arc welding at welding positions LP5 and LP6, respectively.

Fig. 4(B) and (C) show the connection between the first upper frame 11 and the second upper frame 12 and the left side frame 8, but the connection between the first upper frame 11 and the second upper frame 12 and the right side frame 7 is also performed by the same idea.

As shown in fig. 5(a), in front of the upper portion of the rear frame 6, as described with reference to fig. 4(B) and (C), the welding points between the left side frame 8 and the first and second upper frames 11 and 12 are formed at welding positions LP1, LP3, and LP 5. Similarly, laser welding or arc welding of the right side frame 7 to the first upper frame 11 and the second upper frame 12 is performed at welding positions LP11, LP31, and LP 51. The welding position LP11 indicates a welding position of the front plate 12c of the second upper frame 12 and the front plate 11c of the first upper frame 11. The welding position LP31 indicates a welding position of the first flange 31 of the second upper frame 12 and the first flange 13 of the right side frame 7. The welding position LP51 indicates a welding position of the first flange 13 of the right side frame 7 and the first flange 22 of the first upper frame 11.

As shown in fig. 5(B), the welding points between the left side frame 8 and the first and second upper frames 11 and 12 are formed at welding positions LP2, LP4, and LP6, as described with reference to fig. 4(B) and (C), in the rear of the upper portion of the rear frame 6. Similarly, laser welding or arc welding of the right side frame 7 to the first upper frame 11 and the second upper frame 12 is performed at welding positions LP21, LP41, and LP 61. The welding position LP21 indicates a welding position of the rear plate 12d of the second upper frame 12 and the rear plate 11d of the first upper frame 11. The welding position LP41 indicates the welding position of the second flange 32 of the second upper frame 12 and the second flange 14 of the right side frame 7. The welding position LP61 indicates the welding position of the second flange 14 of the right side frame 7 and the second flange 23 of the first upper frame 11.

According to example 1, the following effects can be obtained.

1) The first upper frame 11 is sandwiched between the upper flange 71 of the right side frame 7 and the upper flange 81 of the left side frame 8, and the second upper frame 12 is closed therefrom so as to become a cover to constitute a rectangular closed cross section. This can dramatically improve the rigidity of the back frame 6 in the torsional direction. The displacement amount of the rear frame 6 can be reduced by, for example, about 60% as compared with the upper frame having the hat-shaped cross-sectional configuration.

2) in the above 1), the right and left flanges 11a and 11b of the first upper frame 11, the right and left flanges 12a and 12b of the second upper frame 12, and the upper flanges 71 and 81 of the right and left side frames 7 and 8 can be fixed by laser welding. Therefore, in the seat back frame configured by bending a circular tube, laser welding is difficult due to a problem of dimensional accuracy, but according to the present invention, it is possible to provide a structure of the back frame 6 having a panel structure which has high rigidity and can be laser welded. Therefore, mass productivity of the vehicle seat 1 can be improved.

3) In the above 1), by forming the upper frame 10 (the first upper frame 11, the second upper frame 12) to have a rectangular closed cross section, the torsional rigidity of the back frame 6 can be maintained at a high rigidity even if the right side frame 7, the left side frame 8, and the lower frame 9 are made small in size or thin in thickness. Therefore, the weight of the back frame 6 can be reduced. In addition, the manufacturing cost of the back frame 6 can be reduced.

4) According to the above 3), the right side frame 7 and the left side frame 8 can be made small in size, and can be made thin in the front-rear direction, for example, so that the thickness of the seat back 3 can be made thin. Thus, when the vehicle seat 1 of the present invention is used as an operator's seat or a front passenger seat, the space on the rear side of the vehicle seat 1 can be enlarged by, for example, about 10 mm. That is, the space between the vehicle seat 1 of the driver seat or the passenger seat and the vehicle seat of the rear seat can be enlarged.

[ example 2 ]