阅读说明：本技术 一种用于铝材加工的稳固型端面铣床 (Stable end face milling machine for aluminum processing ) 是由 吴金富 于 2019-08-12 设计创作，主要内容包括：本发明涉及一种用于铝材加工的稳固型端面铣床,包括机床、铣削机构和进给装置,所述进给装置上设有加固机构和清洁机构,所述进给装置包括第一电机、驱动轮、底板、顶板、夹料组件、两个限位组件和四个支撑杆,所述加固机构包括第二电机、齿轮和两个加固组件,所述加固组件包括齿条、连接板、滑块和夹条,所述清洁机构包括清洁杆、刷板和清洁组件,所述清洁组件包括风机、挡板和盛放盒,该用于铝材加工的稳固型端面铣床,通过加固机构固定住铝材,防止铝材在加工过程中水平位置发生偏移不仅如此,通过清洁机构对机床上的切屑进行清理,减少了用户的麻烦,提高了实用性。(The invention relates to a stable end face milling machine for processing aluminum materials, which comprises a machine tool, a milling mechanism and a feeding device, wherein the feeding device is provided with a reinforcing mechanism and a cleaning mechanism, the feeding device comprises a first motor, a driving wheel, a bottom plate, a top plate, a clamping component, two limiting components and four supporting rods, the reinforcing mechanism comprises a second motor, a gear and two reinforcing components, the reinforcing components comprise a rack, a connecting plate, a sliding block and a clamping strip, the cleaning mechanism comprises a cleaning rod, a brushing plate and a cleaning component, the cleaning component comprises a fan, a baffle plate and a containing box, the stable end face milling machine for processing aluminum materials fixes the aluminum materials through the reinforcing mechanism, prevents the aluminum materials from shifting horizontally in the processing process, cleans cuttings on the machine tool through the cleaning mechanism, and reduces troubles of users, the practicability is improved.)

1. A stable end face milling machine for processing aluminum materials comprises a machine tool (1), a milling mechanism and a feeding device, wherein the milling mechanism is positioned on one side above the machine tool (1), and the feeding device is arranged on the machine tool (1), and is characterized in that the feeding device is provided with a reinforcing mechanism and a cleaning mechanism, one end above the machine tool (1) is provided with a processor (2), the processor (2) is provided with a plurality of keys, a PLC is arranged in the processor (2), and the keys are electrically connected with the PLC;

the feeding device comprises a first motor (3), a driving wheel (4), a bottom plate (5), a top plate (6), a clamping component, two limiting components and four supporting rods (7), wherein the two limiting components are arranged above the machine tool (1) and are arranged in parallel, two ends of the bottom plate (5) are respectively connected with two limiting components, the first motor (3) is fixed below the bottom plate (5), the first motor (3) is in transmission connection with the driving wheel (4), the top plate (6) is fixed above the bottom plate (5) through four supporting rods (7), the material clamping component is arranged on the top plate (6), the bottom plate (5) is provided with a notch, a cavity is formed in the bottom plate (5), the notch is communicated with the cavity, the reinforcing mechanism is arranged in the cavity, and the first motor (3) is electrically connected with the PLC;

the reinforcing mechanism comprises a second motor (13), a gear (14) and two reinforcing components, the second motor (13) is fixed at the top in the cavity, the second motor (13) is in transmission connection with the gear (14), the two reinforcing components are respectively positioned at two sides of the second motor (13), the two reinforcing components are arranged oppositely, and the second motor (13) is electrically connected with the PLC;

the reinforcing component comprises racks (15), a connecting plate (16), a sliding block (17) and clamping strips (18), wherein one of the two racks (15) is located on one side, close to the milling mechanism, in the cavity, the other rack (15) is located on the other side in the cavity, the racks (15) are meshed with the gear (14), the upper portion of each rack (15) is fixedly connected with the corresponding sliding block (17) through the corresponding connecting plate (16), the two connecting plates (16) are respectively located on two sides, perpendicular to the racks (15), of the second motor (13), the corresponding sliding blocks (17) are in sliding connection with the notches, the clamping strips (18) are fixed above the corresponding sliding blocks (17), and the clamping strips (18) are perpendicular to the racks (15);

clean mechanism is including clean pole (19), brush board (20) and clean subassembly, clean pole (19) vertical setting, the top of clean pole (19) is fixed in the one end that is close to treater (2) of the below of bottom plate (5), the bottom and the brush board (20) fixed connection of clean pole (19), the below of brush board (20) is equipped with a plurality of brush hairs, the brush hair supports and leans on lathe (1), the one side of keeping away from treater (2) of clean subassembly setting in lathe (1).

2. A stable end face milling machine for aluminum processing as claimed in claim 1, characterized in that, the milling mechanism comprises a motor (10), a milling cutter (11) and a housing (12), the housing (12) is fixed on one side above the machine tool (1), one side of the housing (12) close to the machine tool (1) is provided with a notch, the motor (10) is fixed on the bottom in the notch, the motor (10) is in transmission connection with the milling cutter (11), and the motor (10) is electrically connected with the PLC.

3. A stable end face milling machine for aluminum processing as claimed in claim 2, wherein the cleaning component comprises a fan (22), a baffle plate (23) and a containing box (24), the fan (22) is fixed on one side of the machine shell (12) far away from the processor (2), a placing opening is arranged on one end of the machine tool (1) far away from the processor (2), the baffle plate (23) is fixed on one side of the upper part of the placing opening far away from the fan (22), the containing box (24) is connected with the inner wall of the placing opening in a sealing mode, and the fan (22) is electrically connected with the PLC.

4. A steady type end face milling machine for aluminum processing as claimed in claim 3 wherein, a support plate (25) is provided in the placing port, the support plate (25) is fixed on the inner wall of the placing port on the side close to the processor (2), and the upper side of the support plate (25) is on the same horizontal plane as the upper side of the machine tool (1).

5. A stable end face milling machine for aluminum processing as claimed in claim 1, characterized in that the limiting component comprises a limiting rod (26) and two collars (27), one end of the limiting rod (26) is fixed on the processor (2), the other end of the limiting rod (26) is fixed on one end of the machine tool (1) close to the cleaning component, the collars (27) are sleeved on the limiting rod (26), and the two collars (27) are respectively fixed on two ends of one side under the bottom plate (5).

6. A robust face milling machine for aluminium machining according to claim 1 characterized in that the rack (15) is coated with a lubricating oil.

7. A robust face milling machine for aluminium machining according to claim 1 characterized in that the top plate (6) is provided with a distance sensor (28), said distance sensor (28) being electrically connected to a PLC.

8. A stable end face milling machine for aluminum processing as claimed in claim 1, wherein the clamping assembly comprises a cylinder (8) and a pressing plate (9), the cylinder body of the cylinder (8) is fixed on the top plate (6), a through hole is arranged on the top plate (6), the air rod of the cylinder (8) passes through the through hole to be fixedly connected with the pressing plate (9), and the cylinder (8) is electrically connected with the PLC.

9. A robust face milling machine for aluminium machining according to claim 8 characterized in that the underside of the pressure plate (9) is rubber coated.

10. A stable end face milling machine for aluminium processing according to claim 1, characterized in that the bottom plate (5) is provided with a interception plate (21) at its end near the processor (2), said interception plate (21) being fixedly connected to the top plate (6).

Technical Field

The invention relates to the field of aluminum material processing equipment, in particular to a stable end face milling machine for aluminum material processing.

Background

The milling machine mainly refers to a machine tool for processing various surfaces of a workpiece by using a milling cutter. Typically the milling cutter is moved primarily in a rotary motion and the movement of the workpiece and the milling cutter is a feed motion. It can be used for processing plane, groove, various curved surfaces and gears. When the milling machine works, a workpiece is arranged on a machine tool or accessories such as an indexing head, the milling cutter rotates into main motion, and the workpiece can obtain a required processing surface by the aid of feeding motion of the machine tool or the milling head. Since the multi-edge intermittent cutting is performed, the productivity of the milling machine is high. The end face milling machine is used for milling aluminum section materials so as to adapt to the matching of sections with different sections, and is generally used for milling mullions in the aluminum door and window processing industry.

The existing end face milling machine realizes material clamping by pressing the aluminum material, but in the milling process, the aluminum material can possibly deviate in the horizontal direction in the feeding motion process of the aluminum material, so that the processing precision is influenced.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, the stable end face milling machine for processing the aluminum material is provided.

The technical scheme adopted by the invention for solving the technical problems is as follows: a stable end face milling machine for processing aluminum materials comprises a machine tool, a milling mechanism and a feeding device, wherein the milling mechanism is positioned on one side above the machine tool, the feeding device is arranged on the machine tool, the feeding device is provided with a reinforcing mechanism and a cleaning mechanism, one end above the machine tool is provided with a processor, the processor is provided with a plurality of keys, a PLC is arranged in the processor, and the keys are electrically connected with the PLC;

the feeding device comprises a first motor, a driving wheel, a bottom plate, a top plate, a clamping assembly, two limiting assemblies and four supporting rods, wherein the two limiting assemblies are arranged above the machine tool and are arranged in parallel, two ends of the bottom plate are respectively connected with the two limiting assemblies, the first motor is fixed below the bottom plate and is in transmission connection with the driving wheel, the top plate is fixed above the bottom plate through the four supporting rods, the clamping assembly is arranged on the top plate, a notch is formed in the bottom plate, a cavity is formed in the bottom plate and is communicated with the cavity, the reinforcing mechanism is arranged in the cavity, and the first motor is electrically connected with the PLC;

the reinforcing mechanism comprises a second motor, a gear and two reinforcing components, the second motor is fixed at the top in the cavity and is in transmission connection with the gear, the two reinforcing components are respectively positioned at two sides of the second motor, the two reinforcing components are arranged oppositely, and the second motor is electrically connected with the PLC;

the reinforcing assembly comprises racks, connecting plates, a sliding block and clamping strips, one of the two racks is located on one side, close to the milling mechanism, in the cavity, the other rack is located on the other side in the cavity, the racks are meshed with the gear, the upper portion of each rack is fixedly connected with the corresponding sliding block through the corresponding connecting plate, the two connecting plates are respectively located on two sides, perpendicular to the racks, of the second motor, the sliding block is connected with the corresponding notch in a sliding mode, the clamping strips are fixed above the sliding block, and the clamping strips are perpendicular to the racks;

clean mechanism is including clean pole, brush board and clean subassembly, the vertical setting of clean pole, the top of clean pole is fixed in the one end that is close to the treater of the below of bottom plate, the bottom and the brush board fixed connection of clean pole, the below of brush board is equipped with a plurality of brush hairs, the brush hair supports and leans on the lathe, clean subassembly sets up the one side of keeping away from the treater at the lathe.

Preferably, in order to mill the aluminum material, the milling mechanism comprises a motor, a milling cutter and a housing, the housing is fixed on one side above the machine tool, a notch is formed in one side of the housing close to the machine tool, the motor is fixed at the bottom in the notch, the motor is in transmission connection with the milling cutter, and the motor is electrically connected with the PLC.

Preferably, in order to intensively treat the cuttings, the cleaning assembly comprises a fan, a baffle and a containing box, the fan is fixed on one side of the machine shell, which is far away from the processor, a placing opening is formed in one end, which is far away from the processor, of the machine tool, the baffle is fixed on one side, which is far away from the fan, above the placing opening, the containing box is in sealing connection with the inner wall of the placing opening, and the fan is electrically connected with the PLC.

Preferably, in order to support the driving wheel, a supporting plate is arranged in the placing opening, the supporting plate is fixed on the inner wall of the placing opening on the side close to the processor, and the upper part of the supporting plate and the upper part of the machine tool are on the same horizontal plane.

Preferably, in order to limit the moving direction of the feeding device, the limiting assembly comprises a limiting rod and two lantern rings, one end of the limiting rod is fixed on the processor, the other end of the limiting rod is fixed above one end, far away from the processor, of the machine tool, the lantern rings are sleeved on the limiting rod, and the two lantern rings are respectively fixed on two ends of one side of the lower portion of the bottom plate.

Preferably, the rack is coated with a lubricating oil in order to reduce the frictional force between the gear and the rack.

Preferably, in order to detect the moving distance of the feeding device, a distance sensor is provided on the top plate, and the distance sensor is electrically connected to the PLC.

Preferably, in order to compress the aluminum material, the clamping assembly comprises an air cylinder and a pressing plate, the cylinder body of the air cylinder is fixed on the top plate, a through hole is formed in the top plate, an air rod of the air cylinder penetrates through the through hole to be fixedly connected with the pressing plate, and the air cylinder is electrically connected with the PLC.

Preferably, in order to prevent the aluminum material from being crushed, the lower part of the pressure plate is coated with rubber.

Preferably, in order to prevent the chips from splashing to the side of the feeding device close to the processor, an interception plate is arranged at one end of the bottom plate close to the processor and fixedly connected with the top plate.

The stable end face milling machine for processing the aluminum material has the advantages that the aluminum material is fixed through the reinforcing mechanism, the horizontal position of the aluminum material in the processing process is prevented from deviating, compared with the existing reinforcing mechanism, the reinforcing mechanism is ingenious in design and higher in structural stability, and not only is the cuttings on the machine tool cleaned through the cleaning mechanism, but also compared with the existing cleaning mechanism, the cleaning mechanism is simple in structure, the trouble of a user is reduced, and the practicability is improved.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic structural diagram of a firm type end face milling machine for aluminum processing of the invention;

FIG. 2 is a schematic structural diagram of a feeding device of the steady-type end face milling machine for aluminum processing, which is disclosed by the invention;

FIG. 3 is a schematic structural diagram of a reinforcing mechanism of the firm type end face milling machine for aluminum processing, which is disclosed by the invention;

FIG. 4 is a schematic structural view of a cleaning assembly of the steady type face milling machine for aluminum processing of the present invention;

in the figure: 1. the automatic cleaning machine comprises a machine tool, 2, a processor, 3, a first motor, 4, a driving wheel, 5, a bottom plate, 6, a top plate, 7, a supporting rod, 8, an air cylinder, 9, a pressing plate, 10, a motor, 11, a milling cutter, 12, a machine shell, 13, a second motor, 14, a gear, 15, a rack, 16, a connecting plate, 17, a sliding block, 18, a clamping bar, 19, a cleaning rod, 20, a brush plate, 21, a blocking plate, 22, a fan, 23, a baffle, 24, a containing box, 25, a supporting plate, 26, a limiting rod, 27, a lantern ring and 28, and a distance sensor.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.

As shown in fig. 1, a stable end face milling machine for aluminum processing comprises a machine tool 1, a milling mechanism and a feeding device, wherein the milling mechanism is positioned on one side above the machine tool 1, the feeding device is arranged on the machine tool 1, the feeding device is provided with a reinforcing mechanism and a cleaning mechanism, one end above the machine tool 1 is provided with a processor 2, the processor 2 is provided with a plurality of keys, the processor 2 is internally provided with a PLC, and the keys are electrically connected with the PLC;

a PLC, i.e., a programmable logic controller, which employs a programmable memory for storing therein a program, executing instructions for user-oriented operations such as logic operation, sequence control, timing, counting, and arithmetic operation, and controlling various types of machines or production processes through digital or analog input/output, is essentially a computer dedicated for industrial control, has a hardware structure substantially the same as that of a microcomputer, and is generally used for data processing and instruction reception and output for realizing central control.

A user firstly fixes the aluminum material through the reinforcing mechanism, the button is pressed, the button sends a signal to the PLC, the PLC receives the signal and then controls the feeding device to drive the aluminum material to move, the milling mechanism processes the aluminum material, and the cleaning mechanism cleans chips scattered on the machine tool 1, so that the reinforcing and cleaning functions are realized.

The feeding device comprises a first motor 3, a driving wheel 4, a bottom plate 5, a top plate 6, a clamping assembly, two limiting assemblies and four supporting rods 7, wherein the two limiting assemblies are arranged above the machine tool 1 and are arranged in parallel, two ends of the bottom plate 5 are respectively connected with the two limiting assemblies, the first motor 3 is fixed below the bottom plate 5, the first motor 3 is in transmission connection with the driving wheel 4, the top plate 6 is fixed above the bottom plate 5 through the four supporting rods 7, the clamping assembly is arranged on the top plate 6, a notch is formed in the bottom plate 5, a cavity is formed in the bottom plate 5, the notch is communicated with the cavity, a reinforcing mechanism is arranged in the cavity, and the first motor 3 is electrically connected with a PLC (programmable logic controller);

compress tightly the aluminum product through pressing from both sides the material subassembly earlier, rethread strengthening mechanism presss from both sides tight aluminum product, and PLC controls first motor 3 again and makes drive wheel 4 rotate, drives bottom plate 5 and removes to the direction of keeping away from treater 2 to realize the feed motion of aluminum product, be convenient for mill the mechanism and process the aluminum product.

The reinforcing mechanism comprises a second motor 13, a gear 14 and two reinforcing components, the second motor 13 is fixed at the top in the cavity, the second motor 13 is in transmission connection with the gear 14, the two reinforcing components are respectively positioned at two sides of the second motor 13, the two reinforcing components are arranged oppositely, and the second motor 13 is electrically connected with the PLC;

the reinforcing component comprises racks 15, connecting plates 16, a sliding block 17 and clamping strips 18, wherein one of the two racks 15 is located on one side, close to the milling mechanism, in the cavity, the other rack 15 is located on the other side in the cavity, the racks 15 are meshed with the gear 14, the upper portion of each rack 15 is fixedly connected with the corresponding sliding block 17 through the corresponding connecting plate 16, the two connecting plates 16 are respectively located on two sides, perpendicular to the racks 15, of the second motor 13, the sliding blocks 17 are connected with the notches in a sliding mode, the clamping strips 18 are fixed above the sliding blocks 17, and the clamping strips 18 are perpendicular to the racks 15.

The PLC controls the second motor 13 to drive the gear 14 to rotate, the gear 14 drives the rack 15 to move, the racks 15 in the two reinforcing assemblies move in opposite directions, and the rack 15 drives the sliding block 17 to slide in the groove through the connecting plate 16, so that the clamping strip 18 moves, the aluminum material is clamped, and the horizontal position of the aluminum material is prevented from being deviated in the machining process.

Clean mechanism is including clean pole 19, brush board 20 and clean subassembly, the vertical setting of clean pole 19, the top of clean pole 19 is fixed in the one end that is close to treater 2 of the below of bottom plate 5, the bottom and the brush board 20 fixed connection of clean pole 19, the below of brush board 20 is equipped with a plurality of brush hairs, the brush hair supports and leans on lathe 1, the clean subassembly sets up the one side of keeping away from treater 2 at lathe 1.

When the feeding device moves, the cleaning rod 19 moves along with the bottom plate 5 to drive the brush plate 20 to move, the brush bristles sweep the cuttings to the cleaning assembly, and then the cuttings are intensively treated by the cleaning assembly.

Preferably, in order to mill the aluminum material, the milling mechanism comprises a motor 10, a milling cutter 11 and a housing 12, the housing 12 is fixed on one side above the machine tool 1, a notch is arranged on one side of the housing 12 close to the machine tool 1, the motor 10 is fixed on the bottom in the notch, the motor 10 is in transmission connection with the milling cutter 11, and the motor 10 is electrically connected with the PLC.

The PLC controls the motor 10 to drive the milling cutter 11 to rotate, and when the feeding device moves, the milling cutter 11 processes the aluminum material, so that the milling function is realized.

Preferably, in order to intensively treat the chips, the cleaning assembly comprises a fan 22, a baffle plate 23 and a containing box 24, the fan 22 is fixed on one side of the machine shell 12 far away from the processor 2, a placing opening is arranged on one end of the machine tool 1 far away from the processor 2, the baffle plate 23 is fixed on one side of the upper portion of the placing opening far away from the fan 22, the containing box 24 is in sealing connection with the inner wall of the placing opening, and the fan 22 is electrically connected with the PLC.

Preferably, a support plate 25 is provided in the placing port for supporting the driving wheel 4, the support plate 25 is fixed to an inner wall of the placing port on a side close to the processor 2, and an upper side of the support plate 25 is located on the same horizontal plane as an upper side of the machine tool 1.

When the sweeper moves to one side of the placing opening, the supporting plate 25 supports the driving wheel 4 to move forward, part of cuttings fall into the containing box 24, and the rest of cuttings remain on the supporting plate 25 and the feeding device, at the moment, the PLC controls the fan 22 to blow the cuttings on the feeding device and the supporting plate 25 to the baffle 23, the cuttings fall off by gravity on the baffle 23 and fall into the containing box 24, and the cuttings are conveniently poured out in a centralized mode.

Preferably, in order to limit the moving direction of the feeding device, the limiting component comprises a limiting rod 26 and two collars 27, one end of the limiting rod 26 is fixed on the processor 2, the other end of the limiting rod 26 is fixed above one end of the machine tool 1 far away from the processor 2, the collars 27 are sleeved on the limiting rod 26, and the two collars 27 are respectively fixed on two ends of one side below the bottom plate 5.

When the feeding device moves, the collar 27 moves along the stopper rod 26, thereby restricting the moving direction of the feeding device.

Preferably, in order to reduce the friction between the gear 14 and the rack 15, the rack 15 is coated with a lubricating oil.

The lubricating oil can reduce the friction between the gear 14 and the rack 15, so that the rack 15 moves more smoothly.

Preferably, a distance sensor 28 is provided on the top plate 6 in order to detect the distance moved by the feeding device, and the distance sensor 28 is electrically connected to the PLC.

The distance sensor 28 detects the distance the feeder moves and sends a signal to the PLC which controls the fan 22 to blow air so that the cuttings fall into the holding box 24 when the feeder moves above the placing port.

Preferably, in order to compress the aluminum material, the clamping assembly comprises an air cylinder 8 and a pressing plate 9, the cylinder body of the air cylinder 8 is fixed on the top plate 6, a through hole is formed in the top plate 6, an air rod of the air cylinder 8 penetrates through the through hole to be fixedly connected with the pressing plate 9, and the air cylinder 8 is electrically connected with the PLC.

The PLC controls the air rod of the air cylinder 8 to move downwards to drive the pressing plate 9 to press the aluminum material, so that the function of material clamping is realized.

Preferably, the lower side of the pressing plate 9 is coated with rubber in order to prevent the aluminum material from being crushed.

Rubber can prevent that clamp plate 9 from crushing the aluminum product, can also increase the frictional force between clamp plate 9 and the aluminum product simultaneously.

Preferably, in order to prevent the chips from splashing to the side of the feeding device close to the processor 2, an interception plate 21 is arranged at one end of the bottom plate 5 close to the processor 2, and the interception plate 21 is fixedly connected with the top plate 6.

The interceptor plate 21 prevents swarf from splashing on the side of the feeder adjacent the disposer 2, facilitating the bristles on the brush plate 20 to clean the swarf from the machine 1.

The PLC controls an air rod of the air cylinder 8 to move downwards to drive the pressing plate 9 to press the aluminum material, the PLC controls the second motor 13 to drive the gear 14 to rotate, the gear 14 drives the rack 15 to move, the rack 15 drives the sliding block 17 to slide in the groove through the connecting plate 16 to enable the two clamping strips 18 to clamp the aluminum material, the horizontal position of the aluminum material in the machining process is prevented from deviating, then a user presses a key, the key sends a signal to the PLC, the PLC controls the first motor 3 to drive the driving wheel 4 to rotate after receiving the signal to drive the whole feeding device and the aluminum material to move, the aluminum material is machined by the milling mechanism, meanwhile, the cleaning rod 19 drives the brush plate 20 to move along with the movement of the feeding device, the brush hair sweeps the chips on the machine tool 1 into the containing box 24, the PLC controls the fan 22 to blow the residual chips to the baffle 23, and the chips.

Compared with the prior art, this a firm type end face milling machine for aluminum product processing fixes the aluminum product through strengthening mechanism, prevents that the horizontal position of aluminum product in the course of working from taking place the skew, compares with current strengthening mechanism, and this strengthening mechanism design benefit, structural stability is higher, moreover, clears up the smear metal on lathe 1 through clean mechanism, compares with current clean mechanism, and this clean mechanism simple structure has reduced user's trouble, has improved the practicality.

In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.