阅读说明：本技术 一种针对微波组件钎焊电连接器的返修方法和装置 (A kind of repair method and device for microwave components soldering electric connector ) 是由 高明起 赵刘和 王强 叶永贵 李天勇 刘道林 于 2019-08-08 设计创作，主要内容包括：本发明公开了一种针对微波组件钎焊电连接器的返修方法和装置,涉及微波组件维修技术领域,包括步骤：(1)根据待维修电连接器的形状大小选择感应线圈,以减少热损耗,提高加热效率；(2)使感应线圈与感应电源连接,并设定感应电源的功率；(3)将待维修电连接器放置在感应线圈附近,闭合开关使感应线圈附近产生交变磁场以加热待维修电连接器周围的钎料；(4)当钎料融化后,断开开关,对待维修电连接器进行进一步维修,该方法解决了微波组件电连接器返修效率低、成功率低、堵漏不彻底的问题。(The invention discloses a kind of repair methods and device for microwave components soldering electric connector, it is related to microwave components maintenance technique field, comprising steps of (1) selects induction coil according to the shape size of electric connector to be repaired, to reduce thermal losses, heating efficiency is improved；(2) it connect induction coil with induction power supply, and sets the power of induction power supply；(3) electric connector to be repaired is placed near induction coil, closure switch make induction coil generate alternating magnetic field nearby to heat the solder around electric connector to be repaired；(4) after solder melts, switch is disconnected, electric connector to be repaired is further repaired, reprocess that low efficiency, success rate be low, the halfway problem of leak stopping this method solve microwave components electric connector.)

1. a kind of repair method for microwave components soldering electric connector, including constituting the metal assembly of microwave components and being electrically connected Connect device, which is characterized in that further comprise the steps of:

(1) induction coil is selected according to the shape size of electric connector to be repaired；

(2) it connect induction coil with induction power supply, and sets the power of induction power supply；

(3) electric connector to be repaired is placed near induction coil, closure switch make induction coil nearby generate alternating magnetic field To heat the solder around electric connector to be repaired；

(4) after solder melts, electric connector to be repaired is further repaired.

2. the repair method according to claim 1 for microwave components soldering electric connector, which is characterized in that further include Scaling powder is coated to the junction of metal assembly and electric connector to be repaired before heating.

3. the repair method according to claim 1 for microwave components soldering electric connector, which is characterized in that further include Around electric connector after cleaning maintenance, and air tightness test is carried out to the microwave components after maintenance.

4. the repair method according to claim 1 for microwave components soldering electric connector, which is characterized in that further include Induction coil is cooled down while heating.

5. the repair method according to claim 1 for microwave components soldering electric connector, which is characterized in that described to open Closing is power supply control pedal, and the power supply control pedal normal condition is to disconnect, and is closure when pressing.

6. the repair method according to claim 1-5 for microwave components soldering electric connector, feature exist In further including the metal assembly being placed in baking oven to keep the temperature before heating.

7. the repair method according to claim 6 for microwave components soldering electric connector, which is characterized in that

The diameter of induction coil is 1-2mm bigger than the diameter of the electric connector to be repaired in the step (1)；

The output power of induction power supply is set as 65%-70% in the step (2)；

The electric connector to be repaired is placed in the induction coil side when heating in the step (3), and with the line of induction Circle keeps the soldering distance of 1.5mm-1mm, and closure switch heat 5-8s；

(11) stop heating after solder melts, using ceramic pincette to the electric connector applied force to be repaired, to prevent it It emerges.

8. the repair method according to claim 1-5 for microwave components soldering electric connector, feature exist In:

The diameter of induction coil is 3-4mm bigger than the diameter of the electric connector to be repaired in the step (1)；

The output power of induction power supply is set as 75%-80% in the step (2)；

Electric connector to be repaired is placed in immediately below the induction coil when heating in the step (3), and with the induction coil Switch is disconnected after keeping the soldering distance of 0.5mm-1mm, closure switch to preheat 3-4s, then recloses switch heating 5-7s；

(21) after solder melts, electric connector to be repaired is pulled out rapidly from the connecter hole of metal assembly using ceramic pincette Out, switch is simultaneously switched off, new electric connector is placed in the electric connector hole；

(22) and step (3)-(21) are repeated until solder remaining in hole removes substantially；

(23) successively preforming solder ring, scaling powder, new electric connector are placed in the electric connector hole；

(24) set output power of power supply as 65%~70%, closure switch heat 5~8s, stop after the thawing of solder ring plus Heat, and prevent it from emerging new electric connector applied force using ceramic pincette.

9. a kind of device for repairing for microwave components soldering electric connector, including induction power supply, induction coil constitute microwave group The metal assembly and electric connector of part, it is characterised in that: the induction power supply is connect with the induction coil, the induction coil Electric connector to be repaired is heated by generating alternating magnetic field, to melt surrounding solder；It further include connecting with the induction power supply The power supply control pedal connect and the chilled water system for cooling down the induction coil.

10. the device for repairing according to claim 9 for microwave components soldering electric connector, it is characterised in that: described Induction coil is multi-stage reducing copper pipe, and the number of turns induced electromotive force size as needed is determining and forms closing structure, surface For high temperature resistant, insulation, wear-resisting material.

Technical field

The present invention relates to microwave components maintenance technique fields more particularly to a kind of for microwave components soldering electric connector Repair method and device.

Background technique

It is brazed that the poor air-tightness of the appearance during electric connector, the saturating rate of pricker is low for ground connection, electric connector for microwave components The problems such as fracture, common repair method are thermal station+blowing hot wind.The method is flexible, and universality is strong, but heat-affected zone is big, returns Repair that efficiency slow (single-piece is greater than 20min), to be also easy to produce fifth wheel, gold-plated component success rate low (less than 20%).Chang Yikuan etc. is in " electricity Sub- product level Hermetic Package reprocesses new method " in using Loctile290 anaerobic adhesive leak stopping, leak rate are carried out to the electric connector of soldering Reach 10-8mbar.l/s, meets the requirement of GJB548B-2005.The method is easy to operate, at low cost, the period is short, but anaerobic adhesive Easy to moisture absorption, long-term work is easy to aging, can only play the role of temporary leak stopping, is unable to satisfy military electronic product high reliability and wants It asks.

Summary of the invention

The technical problems to be solved by the present invention are: proposing a kind of new side reprocessed for wave component soldering electric connector Method, the speed for reprocessing microwave components is fast, does not bring fifth wheel, to realize permanent leak stopping.

A kind of repair method for microwave components soldering electric connector provided by the invention, including metal assembly and metal Electric connector to be repaired on component, further comprises the steps of:

(1) induction coil is selected according to the shape size of electric connector to be repaired, to reduce thermal losses, improves heating effect Rate；

(2) it connect induction coil with induction power supply, and sets the power of induction power supply；

(3) electric connector to be repaired is placed near induction coil, closure switch make induction coil nearby generate alternation Magnetic field is to heat the solder around electric connector to be repaired；

(4) after solder melts, switch is disconnected, electric connector to be repaired is further repaired.

The method that the above microwave components soldering electric connector is reprocessed is easy to operate, the period is short；Can also local heating to avoid Other electronic device overagings；Without dismantling to component, the repair time 20min of single electric connector drops to 5min；It will not Generate fifth wheel；The success rate of reprocessing of gold-plated component reaches 90%.

It further, further include that weldering is helped to the junction coating of metal assembly and electric connector to be repaired before heating Agent accelerates solder to melt, keeps wetting abundant.

Further, further include scaling powder around electric connector after cleaning maintenance, and to the metal group after maintenance Part carries out air tightness test, and whether the electric connector after examining maintenance is qualified.

Further, further include being cooled down while heating to induction coil, avoid induction coil because of temperature mistake It is high and melt, extend the service life of induction coil.

Further, the switch is power supply control pedal, and the power supply control pedal normal condition is to disconnect, and is pressed When for closure, when disconnection, is truncated power supply, and when closure powers on；By the on-off of power supply control pedal control induction power supply, make to tie up The process repaired is more convenient, avoids the problem that operation not in time.

It further, further include the metal assembly being placed in baking oven to keep the temperature before heating, the temperature of the baking oven It is set as 120 DEG C, when heat preservation is 10 minutes a length of, to guarantee that metal assembly is heated evenly.

Further, the diameter of induction coil is 1- bigger than the diameter of the electric connector to be repaired in the step (1) 2mm keeps the region of heating controllable；

The output power of induction power supply is set as 65%-70% in the step (2)；

The electric connector to be repaired is placed in the induction coil side when heating in the step (3), and with the sense Coil is answered to keep the soldering distance of 1.5mm-1mm, closure switch heat 5-8s；

(11) stop heating after solder melts, using ceramic pincette to the electric connector applied force to be repaired, to prevent Only it is emerged, and the electric connector and connecter hole after guaranteeing maintenance have good ground connection pricker permeability.

Further, the diameter of induction coil is 3- bigger than the diameter of the electric connector to be repaired in the step (1) 4mm, guarantee operation when it is unobscured with it is easy to operate；

The output power of induction power supply is set as 75%-80% in the step (2)；

Electric connector to be repaired is placed in immediately below the induction coil when heating in the step (3), and with the induction Coil disconnects switch after keeping the soldering distance of 0.5mm-1mm, closure switch to preheat 3-4s, then recloses switch heating 5- 7s makes circuit jump circle because induction coil, which works long hours, makes the excessively high easy fusing of temperature, therefore first preheats to heat afterwards and can avoid The case where jumping circle occurs；

(21) using ceramic pincette that electric connector to be repaired is fast from the connecter hole of metal assembly after solder melts Speed is extracted, and simultaneously switches off switch, new electric connector is placed in the electric connector hole；

(22) and step (3)-(21) are repeated until solder remaining in hole removes substantially；To be repaired be electrically connected is extracted to remove Solder remaining in electric connector hole after device is connect, to connect new electric connector later.

(23) successively preforming solder ring, scaling powder, new electric connector are placed in the electric connector hole；

(24) output power of power supply is set as 65%~70%, and closure switch heat 5~8s, use after the thawing of solder ring Ceramic pincette is to new electric connector applied force, to prevent it from emerging.

The present invention also provides a kind of device for repairing for microwave components soldering electric connector, including induction power supply, senses Coil, the electric connector to be repaired on metal assembly and the metal assembly are answered, the induction power supply is connect with the induction coil, The induction coil heats the electric connector to be repaired by generating alternating magnetic field, to melt surrounding solder；Further include The power supply control pedal that is connect with the induction power supply and for the cooling chilled water system for answering coil to connect, the chilled water system with The vacant port connection of the two of induction coil provides cold water when induction coil work to cool down induction coil.

Further, to keep induction coil more durable, the induction coil be multi-stage reducing copper pipe, the number of turns according to The induced electromotive force size selection needed, at least 1 circle and formation closing structure, the number of turns of the bigger needs of the induced electromotive force needed More, the induction coil surface is high temperature resistant, insulation, wear-resisting material.

By using above technical solution, the beneficial effects of the present invention are: solving microwave components electric connector reprocesses effect Rate is low, success rate is low, the halfway problem of leak stopping.

Detailed description of the invention

Examples of the present invention will be described by way of reference to the accompanying drawings, in which:

Fig. 1 is the device for repairing structure chart that electric connector is brazed for microwave components of the invention；

Fig. 2 is induction coil structure chart；

Fig. 3 is that induction coil and microwave components cooperate schematic diagram；

It is marked in attached drawing as follows:

Induction power supply -1, induction coil -2, workbench -3, power supply control pedal -4, faraday cup -5, induction coil branch Frame -6, chilled water system -7, level-one coil -8, secondary coil -9, three-level coil -10, metal assembly -11, electric connector-to be repaired 12。

Specific embodiment

All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive Feature and/or step other than, can combine in any way.

Any feature disclosed in this specification unless specifically stated can be equivalent or with similar purpose by other Alternative features are replaced.That is, unless specifically stated, each feature is an example in a series of equivalent or similar characteristics .