Netted metal infiltration ring and processing equipment thereof

文档序号:178910 发布日期:2021-11-02 浏览:37次 中文

阅读说明:本技术 一种网状金属渗透环及其加工设备 (Netted metal infiltration ring and processing equipment thereof ) 是由 单华定 刘君浩 王海霞 汪水方 于 2021-07-30 设计创作,主要内容包括:本发明涉及金属阻尼技术领域,具体是涉及一种网状金属渗透环,包括由金属丝线缠绕编织制成的金属渗透环,本发明提供的金属渗透环安装便捷、减震消能、阻气效果强、适应性高,本发明还涉及一种网状金属渗透环的加工设备,还包括机架;并线机构,并线机构包括有两个上料筒,上料筒分别轴接在并线机构输出端的两端;拉线驱动机构;缠绕机构,缠绕机构包括有绕线柱和导线座,绕线柱能够绕其轴线自转的设置在机架顶端,导线座水平能够升降的设置在机架上;压制成型机构,位于绕线柱上。本发明所示设备自动化加工生产能够获得金属渗透环,能够控制金属丝线织网的紧密程度和网孔大小,能够根据需求生产不同型号的金属渗透环,提高了设备的加工范围。(The invention relates to the technical field of metal damping, in particular to a reticular metal permeation ring, which comprises a metal permeation ring formed by winding and weaving metal wires, wherein the metal permeation ring is convenient to install, has the advantages of shock absorption, energy dissipation, strong air blocking effect and high adaptability, and also relates to a processing device of the reticular metal permeation ring, and a frame; the doubling mechanism comprises two upper charging barrels which are respectively coupled to two ends of the output end of the doubling mechanism; a wire drive mechanism; the winding mechanism comprises a winding post and a wire seat, the winding post can rotate around the axis of the winding post and is arranged at the top end of the rack, and the wire seat is horizontally arranged on the rack in a lifting manner; and the press forming mechanism is positioned on the winding post. The equipment disclosed by the invention can be used for automatically processing and producing metal infiltration rings, can be used for controlling the tightness degree and the mesh size of a metal wire mesh, can be used for producing metal infiltration rings of different models according to requirements, and improves the processing range of the equipment.)

1. A reticular metal infiltration ring is characterized in that a metal wire is wound and woven to form a net which is wound and fixed in a zigzag shape, the metal infiltration ring (A) is made of precipitation-strengthened nickel-based high-temperature alloy, and the metal infiltration ring (A) is in a circular shape or a wide-width flat ring shape.

2. A manufacturing apparatus for a metal infiltration ring of net shape for forming a metal infiltration ring of claim 1, comprising:

a frame (1); it is characterized by also comprising:

the doubling mechanism (2) is arranged on the rack (1), the doubling mechanism (2) comprises two feeding barrels (6), the feeding barrels (6) are respectively connected to two ends of the output end of the doubling mechanism (2) in a shaft mode, the feeding barrels (6) are used for achieving the feeding function of the metal silk threads, and the doubling mechanism (2) can achieve the doubling function of the metal silk threads led out by the two feeding barrels (6);

the wire drawing driving mechanism (3) is arranged on the rack (1) and is used for tensioning and wire drawing operation of the metal wires which are combined in the wire drawing mechanism (2);

the winding mechanism (4) is arranged on the rack (1) and located on one side, far away from the doubling mechanism (2), of the stay wire driving mechanism (3), the winding mechanism (4) comprises a winding post (7) and a wire guide seat (8), the winding post (7) is vertically arranged on the rack (1), the winding post (7) can be arranged at the top end of the rack (1) in a self-rotating mode around the axis of the winding post, the wire guide seat (8) is horizontally arranged on the rack (1) in a lifting mode, and a metal wire output in the stay wire driving mechanism (3) is guided into the wire guide seat (8) and then wound on the outer wall of the winding post (7) to achieve a metal wire weaving and forming process, so that the metal wire forms a cross net in the winding process;

and the press forming mechanism (5) is arranged on the rack (1), is positioned on the winding post (7) and is used for press forming the metal mesh damping blank wound on the winding post (7) to form an annular or wide flat permeation ring.

3. The processing equipment of the reticular metal infiltration ring according to claim 2, wherein the wire doubling mechanism (2) comprises a first rotary driving component, a first mounting frame (9) and a rotating frame (10), the first mounting frame (9) is vertically mounted on one side of the rack (1), the first rotary driving component is horizontally mounted on one side of the first mounting frame (9), the rotating frame (10) is arranged on the other side, far away from the first rotary driving component, of the first mounting frame (9), the output end of the first rotary driving component is in transmission connection with the rotating frame (10), and the two charging barrels (6) are respectively in shaft connection with two ends of the first mounting frame (9).

4. The processing equipment of the reticular metal infiltration ring according to claim 3, wherein the first rotary driving component comprises a first rotary driver (11), a rotating shaft (12) and a mounting disc (13), the first rotary driver (11) is horizontally and fixedly mounted on the side wall of one side of the rotating frame (10) far away from the stay wire driving mechanism (3), the rotating shaft (12) is horizontally connected to the rotating frame (10), one end of the rotating shaft (12) is fixedly connected with the output end of the rotating frame (10), the other end of the rotating shaft (12) is fixedly connected with the center of one side of the mounting disc (13), the rotating shaft (12) and the mounting disc (13) are coaxial, and the side wall of one side of the mounting disc (13) far away from the rotating shaft (12) is fixedly connected with the rotating frame (10).

5. The processing equipment of the reticular metal infiltration ring according to claim 2, characterized in that the winding mechanism (4) further comprises a paying-off lifting component and a rotary winding component, the paying-off lifting component is arranged between the winding post (7) and the stay wire driving mechanism (3), the paying-off lifting component is installed on the frame (1), the output end of the paying-off lifting component is in transmission connection with the wire base (8) and is used for driving the wire base (8) to perform lifting operation, the rotary winding component is installed on the frame (1), the rotary winding component is positioned below the winding post (7), and the output end of the rotary winding component is in transmission connection with the bottom end of the winding post (7).

6. The processing equipment of the reticular metal infiltration ring according to claim 5, characterized in that the paying-off lifting component comprises a first mounting stand (14), a lifting plate (15), a vertical threaded rod (16) and a second rotary driver (17), wherein the first mounting stand (14) is vertically mounted on the frame (1), the second rotary driver (17) is vertically mounted at the top end of the first mounting stand (14), the vertical threaded rod (16) is vertically arranged on the first mounting stand (14), the top end of the vertical threaded rod (16) is fixedly connected with the output end of the second rotary driver (17), the bottom end of the vertical threaded rod (16) is connected with the frame (1) in a shaft manner, the lifting plate (15) can be mounted on the first mounting stand (14) in a lifting manner, the lifting plate (15) is in threaded connection with the vertical threaded rod (16), and the four end parts of the lifting plate (15) are in sliding connection with the first mounting stand (14), the wire seat (8) is horizontally arranged on the lifting plate (15).

7. The processing equipment of the reticular metal infiltration ring according to claim 5, characterized in that the rotary winding assembly comprises a third rotary driver (18), a transmission shaft (19) and a second mounting bracket (20), the second mounting bracket (20) is mounted on the machine frame (1), the winding post (7) is vertically arranged above the second mounting bracket (20), the third rotary driver (18) is vertically mounted at the bottom end of the second mounting bracket (20), the transmission shaft (19) is vertically arranged and is axially connected on the second mounting bracket (20), the bottom end of the transmission shaft (19) is fixedly connected with the output end of the third rotary driver (18), and the other end of the transmission shaft (19) is fixedly connected with the bottom end of the winding post (7).

8. The processing equipment of the reticular metal infiltration ring according to claim 3, wherein the pressing and forming mechanism (5) comprises a pressing head (21), a pressing die (22) and a pressing driving assembly, the pressing driving assembly is arranged on the frame (1), the pressing head (21) is horizontally arranged at the output end of the pressing driving assembly, the pressing die (22) is horizontally arranged under the winding post (7), the pressing head (21) can be arranged above the winding post (7) in a lifting way, the pressing head (21) is matched with the pressing die (22), the pressing head (21) is detachably connected with the output end of the pressing driving assembly, and the pressing die (22) can be detachably arranged at the top end of the frame (1).

9. The apparatus for manufacturing a netlike metal infiltration ring according to claim 8, characterized in that the bottom end of the pressing head (21) is provided with a half ring pressing groove (23), the top end of the pressing die (22) is provided with a half ring bearing groove (24) matched with the half ring pressing groove (23), when the pressing die (22) and the half ring pressing groove (23) are closed, a pressing forming space is formed between the half ring pressing groove (23) and the half ring bearing groove (24), and the inner peripheral surfaces of the half ring pressing groove (23) and the half ring bearing groove (24) are matched with the outer peripheral surface of the winding post (7).

10. The processing equipment of the reticular metal infiltration ring according to claim 8, wherein the pressing driving assembly comprises a hydraulic machine (25) and a push rod (26), the push rod (26) is vertically arranged below the hydraulic machine (25), the output end of the push rod (26) is fixedly connected with the top end of the hydraulic machine (25), the bottom end of the push rod (26) is in threaded connection with the top end of the pressing head (21), the centers of the push rod (26) and the pressing head (21) are both vertically provided with a central avoiding channel (28) for avoiding the wrapping post (7), and the inner circumferential surface of the central avoiding channel (28) is matched with the outer circumferential surface of the wrapping post (7).

Technical Field

The invention relates to the technical field of metal damping, in particular to a reticular metal permeation ring. The invention also relates to a processing device of the reticular metal infiltration ring.

Background

The metal net penetrates the ring to provide resistance to movement and reduce movement energy. In the industries of aerospace, aviation, ships, automobiles, mechanical equipment and the like, various permeation rings (or shock absorbers) are applied for damping and dissipating energy, so that the purposes of energy absorption, shock absorption and air resistance are achieved.

The existing damping device is complex in structure, not convenient to install, too high in use cost and difficult to meet the requirements of various performance indexes in various scenes in the actual use process.

The metal infiltration ring which is convenient to install, strong in damping and energy dissipation effects and high in adaptability is needed to realize the damping and shock absorption effects, and machining production equipment of the metal infiltration ring is also lacked in the prior art.

Therefore, there is a need for a metal infiltration ring and a processing apparatus thereof to solve the above problems.

Disclosure of Invention

In order to solve the technical problems, the technical scheme solves the problems that the existing damping device is complex in structure, too high in use cost and not beneficial to large-scale popularization, and cannot meet the requirements of various performance indexes in various scenes in the actual use process easily.

In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:

the application provides a netted metal infiltration ring, which is a netted product formed by winding and weaving metal wires in a zigzag cross winding mode, wherein the metal infiltration ring is made of precipitation-strengthened nickel-based high-temperature alloy and is in a circular ring shape or a wide-width flat ring shape.

Compared with the prior art, the application has the beneficial effects that:

the metal infiltration ring structure shown in this application is simple, and it is convenient to install, and substitutability is strong, can adapt to more service environment, has good shock attenuation energy dissipation choke effect, satisfies each item performance index's requirement more easily, and precipitation strengthening nickel base superalloy has good anticorrosive and high temperature resistance, and the material application range is wide.

The application also provides a processing equipment of netted metal infiltration ring, includes:

a frame;

the doubling mechanism is arranged on the rack and comprises two upper charging barrels, the upper charging barrels are respectively coupled to two ends of the output end of the doubling mechanism in a shaft mode and used for achieving the feeding function of the metal silk threads, and the doubling mechanism can achieve the doubling function of the metal silk threads led out by the two upper charging barrels;

the wire drawing driving mechanism is arranged on the rack and used for tensioning and wire drawing the metal wires which are doubled in the doubling mechanism;

the winding mechanism is arranged on the rack and positioned on one side, far away from the doubling mechanism, of the stay wire driving mechanism, the winding mechanism comprises a winding post and a wire guide seat, the winding post is vertically arranged on the rack, the winding post can rotate around the axis of the winding post and is arranged at the top end of the rack, the wire guide seat is horizontally arranged on the rack and can be lifted, and a metal silk thread output by the stay wire driving mechanism is guided into the wire guide seat and then wound on the outer wall of the winding post so as to realize the weaving and netting process of the metal silk thread, and a crochet needle structure is not excluded in the process, so that the metal silk thread forms a cross net in the winding process;

the pressing and forming mechanism is arranged on the rack and positioned on the winding post and used for pressing and forming the metal mesh damping blank wound on the winding post, pressing after the weaving is finished can be directly set for pressing size, devices such as cutting and the like are not used independently, and the pressing enables the metal mesh damping blank to form an annular or wide-width flat permeation ring.

Preferably, doubling mechanism is including first rotary driving subassembly, first mounting bracket and swivel mount, and the vertical one side of installing in the frame of first mounting bracket, first rotary driving subassembly horizontal installation is in one side of first mounting bracket, and the opposite side of first rotary driving subassembly is kept away from at first mounting bracket to the swivel mount setting, and first rotary driving subassembly's output and swivel mount transmission are connected, and feed cylinder hub joint is at the both ends of first mounting bracket respectively on two.

Preferably, first rotary driving subassembly is including first rotary driving ware, pivot and mounting disc, and the horizontal fixed mounting of first rotary driving ware is on the lateral wall of acting as go-between actuating mechanism one side is kept away from to the swivel mount, and the pivot horizontal axis connects on the swivel mount, the one end of pivot and the output fixed connection of swivel mount, and fixed connection is located with one side center of mounting disc to the other end of pivot, pivot and mounting disc coaxial line, one side lateral wall and swivel mount fixed connection of pivot are kept away from to the mounting disc.

Preferably, winding mechanism is still including unwrapping wire lifting unit and rotatory wire winding subassembly, and unwrapping wire lifting unit sets up between wrapping post and the actuating mechanism that acts as go-between, and unwrapping wire lifting unit installs in the frame, and unwrapping wire lifting unit's output and wire seat transmission are connected for drive wire seat and carry out the lift operation, and rotatory wire winding subassembly is installed in the frame, and rotatory wire winding subassembly is located the below of wrapping post, and rotatory wire winding unit's output is connected with the bottom transmission of wrapping post.

Preferably, unwrapping wire lifting unit is including first installation grudging post, the lifter plate, vertical threaded rod and second rotary actuator, the vertical installation in the frame of first installation grudging post, the vertical top of installing at first installation grudging post of second rotary actuator, the vertical setting of vertical threaded rod is on first installation grudging post, the top of vertical threaded rod and second rotary actuator's output fixed connection, the bottom and the frame coupling of vertical threaded rod, the installation that the lifter plate can go up and down is on first installation grudging post, lifter plate and vertical threaded rod threaded connection, four tip and the first installation grudging post sliding connection of lifter plate, the wire seat is installed on the lifter plate horizontally.

Preferably, rotatory wire winding subassembly is including the third rotary actuator, transmission shaft and second installing support, and the second installing support is installed in the frame, and the vertical setting of wrapping post is in second installing support top, and the vertical bottom of installing at the second installing support of third rotary actuator, and the vertical setting hub joint of transmission shaft is on the second installing support, the bottom of transmission shaft and the output fixed connection of third rotary actuator, the other end of transmission shaft and the bottom fixed connection of wrapping post.

Preferably, the press forming mechanism is including the suppression head, embossing mold utensil and suppression drive assembly, and the setting of suppression drive assembly is in the frame, and the level of suppression head sets up on the output of suppression drive assembly, and the level of embossing mold utensil sets up under the wrapping post, and the setting that the suppression head can go up and down is directly over the wrapping post, and suppression head and embossing mold utensil phase-match, the output of suppression head and suppression drive assembly can be dismantled is connected, and the installation that the embossing mold utensil can be dismantled is on the frame top.

Preferably, the bottom end of the pressing head is provided with a semi-ring pressing groove, the top end of the pressing mold is provided with a semi-ring bearing groove matched with the semi-ring pressing groove, a pressing forming space is formed between the semi-ring pressing groove and the semi-ring bearing groove when the pressing mold and the semi-ring pressing groove are closed, and the inner circumferential surfaces of the semi-ring pressing groove and the semi-ring bearing groove are matched with the outer circumferential surface of the winding column.

Preferably, the pressing driving assembly comprises a hydraulic machine and a push rod, the push rod is vertically arranged below the hydraulic machine, the output end of the push rod is fixedly connected with the top end of the hydraulic machine, the bottom end of the push rod is in threaded connection with the top end of the pressing head, a center avoiding channel for avoiding the wrapping post is vertically arranged at the centers of the push rod and the pressing head, and the inner peripheral surface of the center avoiding channel is coincided with the outer peripheral surface of the wrapping post.

Compared with the prior art, the application has the beneficial effects that:

1. the tight degree and the mesh size of metal silk thread netting are controlled through adjusting the wire seat lifting speed and the rotation speed of wrapping post to can produce the product of different models according to the demand, improve equipment's application scope.

2. When the speed of the metal wire drawn by the stay wire driving mechanism is consistent, the rotating speed of the first rotary driver is faster, the doubling of the two metal wires is denser, and the manufactured metal mesh permeation ring has a larger weight-volume ratio, so that different performance parameters can be processed by the metal mesh permeation ring according to requirements, the practicability of equipment is improved, and the application range of products is enlarged.

3. In the metal wire weaving process, different cross nets can be woven on the outer surfaces of the wrapping posts by changing different stringing height change speeds and winding rotation speeds, so that the mesh number in the metal cross net can be automatically adjusted according to requirements, the processing range of equipment is enlarged, and the practicability of the equipment is improved.

4. The lifter plate drives the wire seat installed on the lifter plate to synchronously lift in the lifting process, so that the function of controlling the accurate lifting of the wire seat by the pay-off lifting assembly is achieved, and the weaving process of a specific metal wire can be carried out by the aid of the rotary wire winding assembly.

5. Accurate control winding rotation rate, with the different unwrapping wire high cooperation of unwrapping wire lifting unit, can realize weaving into different cross networks with the metal wire at wrapping post surface, and then can control metal mesh pore-forming number according to the product demand, improve the production range of product.

6. When the pressing driving component drives the pressing head to descend, the metal silk thread on the outer wall of the winding post is faded down from the winding post through the pressing head, and then the penetrating ring blank is pressed and formed through a pressing forming space through the cooperation of the pressing die and the pressing head, so that the forming processing operation of the penetrating ring is realized.

7. The pressing head and the pressing die can be conveniently disassembled and assembled from the equipment, so that the shape of the pressing die can be changed according to the required shape of a product, the metal wire can be pressed into a round shape or a wide flat shape, the application range of the equipment is widened, and the processing range of the equipment is widened.

Drawings

FIG. 1 is a schematic perspective view of a metal infiltration ring according to the present invention;

FIG. 2 is a schematic view of an installation site for a metal infiltration ring of the present invention;

FIG. 3 is a first perspective view of the processing apparatus of the present invention;

FIG. 4 is a schematic perspective view of a second embodiment of the processing apparatus of the present invention;

FIG. 5 is a front view of the processing apparatus of the present invention;

FIG. 6 is a top view of the processing apparatus of the present invention;

FIG. 7 is a first perspective view of the doubling mechanism according to the present invention;

FIG. 8 is a second perspective view of the doubling mechanism according to the present invention;

FIG. 9 is a schematic perspective view of the winding mechanism of the present invention;

FIG. 10 is a side view of the winding mechanism of the present invention;

FIG. 11 is a schematic perspective view of a press forming mechanism of the present invention;

FIG. 12 is a front view of the press forming mechanism of the present invention;

FIG. 13 is a perspective exploded view of the pusher and hold-down head of the present invention;

FIG. 14 is a partial perspective exploded view of the present invention;

fig. 15 is a perspective exploded view of the press head and press die of the present invention.

The reference numbers in the figures are:

a-a metal infiltration ring; 1-a frame; 2-a doubling mechanism; 3-a wire-pulling driving mechanism; 4-a winding mechanism; 5-a pressing forming mechanism; 6, feeding a material barrel; 7-wrapping posts; 8-a wire holder; 9-a first mounting frame; 10-a rotating frame; 11-a first rotary drive; 12-a rotating shaft; 13-mounting a disc; 14-a first mounting stand; 15-a lifter plate; 16-a vertical threaded rod; 17-a second rotary drive; 18-a third rotary drive; 19-a drive shaft; 20-a second mounting bracket; 21-a pressing head; 22-pressing a mould; 23-semi-ring pressing grooves; 24-a half-ring bearing groove; 25-a hydraulic press; 26-a push rod; 28-central escape channel.

Detailed Description

The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

In order to solve the technical problem of lacking a shock absorption and energy dissipation device which can be conveniently installed and has strong adaptability, as shown in figures 1-2, the following components are provided:

a metal permeable net ring is made up of metal wires through winding and braiding, and features that its A is made of precipitation-strengthened Ni-base high-temp alloy and its A is ring or wide-width flat ring.

Specifically, the mesh metal infiltration ring is simple in structure, convenient to install, strong in replaceability, capable of adapting to more use environments, good in damping and energy dissipation effects, and capable of meeting requirements of various performance indexes more easily, and the precipitation strengthening nickel-based high-temperature alloy has good corrosion resistance and high temperature resistance.

In order to solve the technical problem of how to perform the metal infiltration ring processing, as shown in fig. 3-15, the following steps are provided:

a manufacturing apparatus for a metal infiltration ring of net shape for forming a metal infiltration ring of claim 1, comprising:

a frame 1;

the doubling mechanism 2 is arranged on the rack 1, the doubling mechanism 2 comprises two upper charging barrels 6, the upper charging barrels 6 are respectively connected to two ends of the output end of the doubling mechanism 2 in a shaft mode, the upper charging barrels 6 are used for achieving the feeding function of the metal silk threads, and the doubling mechanism 2 can achieve the doubling function of the metal silk threads guided out by the two upper charging barrels 6;

the wire drawing driving mechanism 3 is arranged on the rack 1 and is used for tensioning and wire drawing the metal wires which are doubled in the doubling mechanism 2;

the winding mechanism 4 is arranged on the rack 1 and positioned on one side, far away from the doubling mechanism 2, of the stay wire driving mechanism 3, the winding mechanism 4 comprises a winding post 7 and a wire seat 8, the winding post 7 is vertically arranged on the rack 1, the winding post 7 can be arranged at the top end of the rack 1 in a self-rotating mode around the axis of the winding post, the wire seat 8 is horizontally arranged on the rack 1 in a lifting mode, and a metal wire output by the stay wire driving mechanism 3 is led into the wire seat 8 and then wound on the outer wall of the winding post 7 to realize a braiding and net forming process of the metal wire, so that the metal wire forms a cross net in the winding process;

and the compression molding mechanism 5 is arranged on the rack 1, is positioned on the winding post 7 and is used for compression molding the metal mesh damping blank wound on the winding post 7 to form an annular or wide flat permeation ring.

Specifically, when the device works, a metal wire feeding process is carried out through the feeding barrels 6 on the doubling mechanism 2, when the metal wire is fed, a single metal wire or two metal wires can be selected to be fed according to different requirements of the device, when doubling weaving operation is not needed, the single metal wire is guided into the output end of the wire drawing driving mechanism 3 through the single feeding barrel 6, the single metal wire is tensioned and drawn out through the wire drawing driving mechanism 3 to be fed into the winding mechanism 4 for weaving, when the two metal wires are needed to be crossed and doubled for weaving, the two feeding barrels 6 are used for feeding, during the feeding process of the feeding barrels 6, the two feeding barrels 6 are rotated in the vertical direction, so that the two metal wires are wound with each other to realize the doubling function, after the doubling is finished, the metal wires which are doubled are guided into the winding mechanism 4 through the wire drawing driving mechanism 3, the metal wire is woven and formed through the output of the winding mechanism 4, a net shape with a shape of a square circle and a cross winding is formed through specific weaving and winding, and the metal wire wound on the winding post 7 is pressed and formed through the pressing and forming mechanism 5 to form an annular or wide-width flat permeation ring, so that the production process of the permeation ring is completed.

It should be noted that, winding mechanism 4 twines in paying off to wrapping post 7 through wire seat 8, can control the metal silk thread height of twining in wrapping post 7 through the lift of control wire seat 8, and close degree and the mesh size of metal silk thread netting are then controlled through the rotational speed of adjustment wire seat 8 lifting speed and wrapping post 7 to can produce the product of different models according to the demand, improve the application scope of equipment.

In order to solve the technical problem of how to realize adjustable doubling of the two-strand metal wire, as shown in fig. 7-8:

the doubling mechanism 2 comprises a first rotary driving assembly, a first mounting frame 9 and a rotating frame 10, the first mounting frame 9 is vertically mounted on one side of the rack 1, the first rotary driving assembly is horizontally mounted on one side of the first mounting frame 9, the rotating frame 10 is arranged on the other side, away from the first rotary driving assembly, of the first mounting frame 9, the output end of the first rotary driving assembly is in transmission connection with the rotating frame 10, and the two feeding barrels 6 are respectively in shaft connection with two ends of the first mounting frame 9.

Specifically, when doubling mechanism 2 began the during operation, carry out the material loading operation with the metal silk thread through last feed cylinder 6, when needs carry out the doubling with two metal silk threads, it is rotatory to drive first mounting bracket 9 of being connected with its transmission through first rotation driving subassembly output, swivel mount 10 is used for installing first rotation driving subassembly and first mounting bracket 9 in frame 1, first mounting bracket 9 drives when rotatory to install respectively at two of first mounting bracket 9 both ends and goes up feed cylinder 6 rotatory round first rotation driving subassembly's output axis direction, and then twine the doubling operation with two strands of metal silk threads.

Further, as shown in fig. 7-8:

first rotary driving subassembly is including first rotary driver 11, pivot 12 and mounting disc 13, 11 horizontal fixed mounting of first rotary driver are on the lateral wall of 3 one sides of actuating mechanism are kept away from to revolving rack 10, the 12 horizontal axles of pivot connect on revolving rack 10, the one end of pivot 12 and the output fixed connection of revolving rack 10, the other end of pivot 12 and one side center department fixed connection of mounting disc 13, pivot 12 and mounting disc 13 coaxial line, one side lateral wall and the revolving rack 10 fixed connection of pivot 12 are kept away from to mounting disc 13.

Specifically, when first rotation driving subassembly during operation, through 11 output drive of first rotation driver with it fixed connection's pivot 12 rotations, pivot 12 drives the mounting disc 13 synchronous revolution of installing at its tip, pivot 12 passes through mounting disc 13 and drives swivel mount 10 synchronous revolution, and then has realized first rotation driving subassembly to the rotation driving function of swivel mount 10, and then can guarantee to realize going on of doubling operation.

It should be noted that, the preferred choice of the first rotary driver 11 is a variable frequency servo motor, the variable frequency servo motor can accurately control the rotation speed, and further can control the rotation speed of the two feeding barrels 6 on the rotating frame 10, thereby controlling the doubling speed of the two strands of metal wires, when the speed of the wire pulling driving mechanism 3 pulling out the metal wires is consistent, the faster the rotation speed of the first rotary driver 11 is, the denser the doubling of the two strands of metal wires is, the manufactured metal mesh permeation ring has a larger weight-volume ratio, so that the metal mesh permeation ring can be processed into different performance parameters according to requirements, the practicability of the equipment is improved, and the application range of the product is enlarged.

In order to solve the technical problem of how to realize the winding and weaving of the metal wires into the net, as shown in fig. 9-10:

winding mechanism 4 is still including unwrapping wire lifting unit and rotatory wire winding subassembly, unwrapping wire lifting unit sets up at wrapping post 7 and between the actuating mechanism 3 that acts as go-between, and unwrapping wire lifting unit installs in frame 1, and unwrapping wire lifting unit's output and wire seat 8 transmission are connected for drive wire seat 8 and carry out the operation of going up and down, and rotatory wire winding subassembly is installed in frame 1, and rotatory wire winding subassembly is located the below of wrapping post 7, and rotatory wire winding unit's output and wrapping post 7's bottom transmission are connected.

Specifically, at winding mechanism 4 during operation, unwrapping wire lifting unit output drive wire seat 8 carries out the operation of going up and down, make winding mechanism 4 during operation metal silk thread winding highly get control, rotatory wire winding unit output drives the wrapping post 7 of being connected with its transmission and rotates, wrapping post 7 twines metal silk thread on its surface when rotatory, and then accomplished the process of weaving to metal silk thread, equipment weave the ability stronger, can weave the netted infiltration ring blank body of different shapes according to the demand, and then realized different performance parameters, in order to adapt to the different service environment of metal infiltration ring A.

It should be noted that, in the metal wire weaving process, different cross nets can be woven on the outer surface of the wrapping post 7 by changing different pay-off height change speeds and winding rotation speeds, so that the mesh number of the metal cross nets can be automatically adjusted as required, the processing range of the equipment is increased, and the practicability of the equipment is improved.

Further, as shown in fig. 9-10:

the paying-off lifting assembly comprises a first mounting vertical frame 14, a lifting plate 15, a vertical threaded rod 16 and a second rotary driver 17, the first mounting vertical frame 14 is vertically mounted on the frame 1, the second rotary driver 17 is vertically mounted on the top end of the first mounting vertical frame 14, the vertical threaded rod 16 is vertically arranged on the first mounting vertical frame 14, the top end of the vertical threaded rod 16 is fixedly connected with the output end of the second rotary driver 17, the bottom end of the vertical threaded rod 16 is in shaft connection with the frame 1, the lifting plate 15 can be mounted on the first mounting vertical frame 14 in a lifting mode, the lifting plate 15 is in threaded connection with the vertical threaded rod 16, four end portions of the lifting plate 15 are in sliding connection with the first mounting vertical frame 14, and the wire seat 8 is horizontally mounted on the lifting plate 15.

Specifically, at unwrapping wire lifting unit during operation, install unwrapping wire lifting unit in frame 1 through first installation grudging post 14, the output of second rotary actuator 17 drives vertical threaded rod 16 rotatory, vertical threaded rod 16 rotatory in-process drives lifter plate 15 with it threaded connection and goes up and down on first installation grudging post 14, first installation grudging post 14 plays direction and spacing function for lifter plate 15's lift, lifter plate 15 drives the wire seat 8 of installing above that and carries out the operation of going up and down in step at the lift in-process, and then plays the function that unwrapping wire lifting unit control wire seat 8 was accurate goes up and down, and then can cooperate rotatory wire winding unit to carry out the process of weaving of specific metal silk thread.

It should be noted that, the preferred choice of second rotary actuator 17 is two-way frequency conversion servo motor, and frequency conversion servo motor can accurate control rotational speed, and then can control the rotation speed of vertical threaded rod 16 to control the lifting speed of lifter plate 15 on first installation grudging post 14, and can realize the motion switching function of the rising and the decline of lifter plate 15, improve lift drive's accuracy, promote the effect of weaving of metal silk thread, thereby improve product quality.

Further, as shown in fig. 9-10:

rotatory wire winding subassembly is including third rotary actuator 18, transmission shaft 19 and second installing support 20, second installing support 20 installs in frame 1, the vertical setting of wrapping post 7 is in second installing support 20 top, the vertical bottom of installing at second installing support 20 of third rotary actuator 18, the vertical setting hub of transmission shaft 19 is on second installing support 20, the bottom of transmission shaft 19 and the output fixed connection of third rotary actuator 18, the other end of transmission shaft 19 and the bottom fixed connection of wrapping post 7.

Specifically, when rotatory wire winding subassembly during operation, second installing support 20 is used for installing rotatory wire winding subassembly in frame 1, and third rotary actuator 18 output drives the transmission shaft 19 rotation of fixed connection with it, and transmission shaft 19 is rotatory to drive the wrapping post 7 synchronous rotation with transmission shaft 19 fixed connection, and wrapping post 7 twines the metal silk thread on its outer wall when rotatory, and then realizes weaving the effect.

It should be noted that, the selection of third rotary actuator 18 preferred is frequency conversion servo motor, and frequency conversion servo motor can accurate control rotational speed, and then can control wrapping post 7 rotation rate to accurate control winding rotation rate, with the different unwrapping wire highly cooperation of unwrapping wire lifting unit, can realize weaving into different cross networks with the metal silk thread at wrapping post 7 surface, and then can control metal mesh pore-forming number according to the product demand, improve the production range of product.

In order to solve the technical problem of how to press-form the infiltration ring blank, as shown in fig. 11-15:

suppression forming mechanism 5 is including the suppression head 21, embossing mold utensil 22 and suppression drive assembly, the setting of suppression drive assembly is in frame 1, the setting of suppression head 21 level is on the output of suppression drive assembly, embossing mold utensil 22 level sets up under wrapping post 7, the setting that the suppression head 21 can go up and down is directly over wrapping post 7, suppression head 21 and embossing mold utensil 22 phase-match, the output of suppression head 21 and suppression drive assembly can be dismantled is connected, the installation that embossing mold utensil 22 can be dismantled is on frame 1 top.

Specifically, after the metal wire finishes winding, form the infiltration ring blank on the outer wall of wrapping post 7, extrude the infiltration ring blank from wrapping post 7 through compression forming mechanism 5, and will infiltrate the ring blank compression moulding, form finished product infiltration ring, drive suppression head 21 through suppression drive assembly work and descend, suppression head 21 will be located the infiltration ring blank on the outer wall of wrapping post 7 and extrude downwards, will infiltrate the ring blank and press to pressing die 22 in, and will blank compression moulding through suppression head 21 and pressing die 22, thereby accomplish the shaping processing work of infiltration ring.

It should be noted that, the pressing head 21 and the pressing mold 22 can be conveniently detached from the device, so that the shape of the pressing mold can be changed according to the shape required by the product, the metal wire can be pressed into a round shape or a wide flat shape, the application range of the device is improved, and the processing range of the device is improved.

Further, as shown in fig. 13-15:

the bottom end of the pressing head 21 is provided with a semi-ring pressing groove 23, the top end of the pressing mold 22 is provided with a semi-ring bearing groove 24 matched with the semi-ring pressing groove 23, a pressing forming space is formed between the semi-ring pressing groove 23 and the semi-ring bearing groove 24 when the pressing mold 22 and the semi-ring pressing groove 23 are closed, and the inner circumferential surfaces of the semi-ring pressing groove 23 and the semi-ring bearing groove 24 are matched with the outer circumferential surface of the winding post 7.

Specifically, when the pressing driving assembly drives the pressing head 21 to descend, the metal wire positioned on the outer wall of the winding post 7 is faded down from the winding post 7 through the pressing head 21, and then the penetrating ring blank is pressed and formed through the pressing forming space through the cooperation of the pressing die 22 and the pressing head 21, so that the forming processing operation of the penetrating ring is realized.

It should be noted that the shape of the half ring pressing groove 23 and the half ring bearing groove 24 may be circular or wide flat ring, so that different types of permeate ring products can be produced according to actual requirements, and the processing range of the equipment is increased.

In order to solve the technical problem of how to realize the lifting of the pressing driving pressing head, as shown in fig. 11-15:

the pressing driving assembly comprises a hydraulic machine 25 and a push rod 26, the push rod 26 is vertically arranged below the hydraulic machine 25, the output end of the push rod 26 is fixedly connected with the top end of the hydraulic machine 25, the bottom end of the push rod 26 is in threaded connection with the top end of the pressing head 21, a center avoiding channel 28 for avoiding the wrapping post 7 is vertically arranged at the centers of the push rod 26 and the pressing head 21, and the inner peripheral surface of the center avoiding channel 28 is matched with the outer peripheral surface of the wrapping post 7.

Specifically, when the pressing driving assembly works, the vertical mounting plate 27 mounts the pressing driving assembly on the frame 1, the hydraulic press 25 outputs the pressing driving assembly to drive the push rod 26 to lift, the push rod 26 drives the pressing head 21 with the lower part connected with the pressing head by screw threads to synchronously displace, and then the vertical lifting driving function of the pressing head 21 is realized.

It should be noted that, in the process that the push rod 26 and the pressing head 21 are driven to descend by the output of the pressing driving assembly, the central avoiding channel 28 on the push rod 26 and the pressing head 21 can avoid the wrapping post 7, so that the penetration ring blank can be pressed down from the outer wall of the wrapping post 7 conveniently.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

22页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:大型铝合金叉型截面环件轧制工艺方法

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!