阅读说明：本技术 一种新型陶瓷轮铜线降温工艺 (Novel ceramic wheel copper wire cooling process ) 是由 吴伟彬 曾维胜 李凡福 于 2021-08-10 设计创作，主要内容包括：本发明公开了一种新型陶瓷轮铜线降温工艺,涉及铜线降温技术领域,包括以下步骤：S1、先将退火以及烘干后的铜线,绕在过渡导轮上；S2、再将过渡导轮上的铜线,途经降温结构和陶瓷惰轮,铜线即被冷却；S3、最后再将冷却后的铜线,经出线过渡导轮,绕至外部的收线轴上即可,在上述工艺中,所使用的降温结构可将退火后的铜线冷却至常温后再收卷,和常规的过油、水的冷却工艺相比,本结构在降温时可不接触油、水等其他液体,从而避免了因过油、水及其他液体后的清洗及干燥工序,在经过该降温装置后可以直接收卷且不影响铜线任何性能,从而大大提高了生产效率。(The invention discloses a novel ceramic wheel copper wire cooling process, which relates to the technical field of copper wire cooling and comprises the following steps: s1, winding the annealed and dried copper wire on a transition guide wheel; s2, passing the copper wire on the transition guide wheel through a cooling structure and a ceramic idler wheel, and cooling the copper wire; s3, finally, the cooled copper wire is wound on an external wire winding shaft through a wire outgoing transition guide wheel, in the process, the used cooling structure can cool the annealed copper wire to normal temperature and then wind the annealed copper wire, compared with the conventional oil and water passing cooling process, the structure can not contact oil, water and other liquids during cooling, thereby avoiding the cleaning and drying processes caused by oil, water and other liquids, and can directly wind the copper wire after passing through the cooling device without influencing any performance of the copper wire, thereby greatly improving the production efficiency.)

1. The novel ceramic wheel copper wire cooling process is characterized by comprising the following steps of:

s1, winding the annealed and dried copper wire on a transition guide wheel;

s2, passing the copper wire on the transition guide wheel through a cooling structure and a ceramic idler wheel, and cooling the copper wire;

s3, finally, winding the cooled copper wire to an external wire take-up shaft through a wire outgoing transition guide wheel;

in step S2, the cooling structure includes: a base (1), a cooling box (2), a ceramic cooling wheel (4) and a ceramic idler wheel (5), a cooling wheel fixing seat (6) and an idler wheel fixing seat (7) are respectively penetrated through one side of the cooling box (2) from top to bottom, a water storage cavity (9) is arranged inside the ceramic cooling wheel (4), two symmetrical baffles (8) are respectively and fixedly arranged at two ends inside the water storage cavity (9), a first shaft lever (10) penetrates through the inner parts of the baffle (8) and the cooling wheel fixing seat (6) together, a water inlet cavity (11) is arranged inside the first shaft lever (10), a plurality of groups of water outlet pipes (12) which are distributed in a circumferential shape and are equidistant are fixedly arranged at one end of the first shaft lever (10) and positioned inside the water storage cavity (9), and a cooling water rotary joint (13) is fixedly arranged at the other end of the first shaft lever (10).

2. The novel ceramic wheel copper wire cooling process according to claim 1, wherein two symmetrical first bearings (16) are sleeved outside the idler fixing seat (7), and the ceramic idler (5) is sleeved outside the first bearings (16).

3. The novel ceramic wheel copper wire cooling process according to claim 2, wherein a bearing retainer ring (17) is sleeved at one end of the idler fixing seat (7) and on one side of the outermost first bearing (16).

4. The novel ceramic wheel copper wire cooling process according to claim 1, wherein one end of the cooling water rotary joint (13) is provided with a cooling water return port (14) and a cooling water inlet (15), and the bottom of the base (1) is fixedly provided with two groups of symmetrical support legs (20).

5. The novel ceramic wheel copper wire cooling process according to claim 1, wherein two symmetrical second bearings (19) are fixedly mounted at the connection positions of the first shaft lever (10) and the cooling wheel fixing seat (6) respectively, and the water outlet pipe (12) is communicated with the water inlet cavity (11).

6. The novel ceramic wheel copper wire cooling process according to claim 1, wherein a second shaft rod (21) and a third shaft rod (22) penetrate through the top of the cooling box (2) and the two sides of the ceramic cooling wheel (4), and an incoming line transition guide wheel (23) and an outgoing line transition guide wheel (24) are sleeved outside the second shaft rod (21) and the third shaft rod (22) respectively.

7. The novel ceramic wheel copper wire cooling process as claimed in claim 6, wherein the incoming transition guide wheel (23) is located above the outgoing transition guide wheel (24), and the cooling box (2) is fixedly installed at the upper end of the base (1).

8. The novel ceramic wheel copper wire cooling process as claimed in claim 7, wherein the copper wires (18) are wound outside the incoming line transition guide wheel (23), the ceramic cooling wheel (4), the ceramic idle wheel (5) and the outgoing line transition guide wheel (24) together.

Technical Field

The invention relates to the technical field of copper wire cooling, in particular to a novel ceramic wheel copper wire cooling process.

Background

The existing production process is that the copper wire is directly taken up after annealing and is wound in the spool, no cooling process, because of the copper wire annealing is high-temperature heating, make the copper wire become soft and produce the extension characteristic, so the temperature of copper wire is higher than the normal temperature far away to rolling in-process copper wire after the copper wire annealing, the copper wire that is higher than the normal temperature can not rapid distribute at rolling after-temperature, can lead to the extremely fast oxidation of copper wire, and the copper wire oxidation will lead to the scalability of copper wire, electric conductivity, the performance such as outward appearance causes fatal influence, for this reason, the staff in the field has provided a novel ceramic wheel copper wire cooling process.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a novel ceramic wheel copper wire cooling process, which solves the problem that the ductility, the conductivity, the appearance and other properties of a copper wire are influenced because the annealed copper wire cannot be cooled by the existing production process.

In order to achieve the purpose, the invention is realized by the following technical scheme: a novel ceramic wheel copper wire cooling process comprises the following steps:

s1, winding the annealed and dried copper wire on a transition guide wheel;

s2, passing the copper wire on the transition guide wheel through a cooling structure and a ceramic idler wheel, and cooling the copper wire;

s3, finally, winding the cooled copper wire to an external wire take-up shaft through a wire outgoing transition guide wheel;

the cooling structure includes: the cooling device comprises a base, a cooling box, a ceramic cooling wheel and a ceramic idler wheel, wherein a cooling wheel fixing seat and an idler wheel fixing seat are respectively penetrated through from top to bottom on one side of the cooling box, a water storage cavity is formed in the ceramic cooling wheel, two symmetrical baffles are respectively fixedly mounted at two ends of the inside of the water storage cavity, a first shaft lever is jointly penetrated through the baffles and the inside of the cooling wheel fixing seat, a water inlet cavity is formed in the first shaft lever, a plurality of groups of equidistant water outlet pipes distributed in a circumferential shape are fixedly mounted at one end of the first shaft lever and the inside of the water storage cavity, and a cooling water rotary joint is fixedly mounted at the other end of the first shaft lever.

As a further technical scheme of the invention, two symmetrical first bearings are sleeved outside the idler wheel fixing seat respectively, and the ceramic idler wheel is sleeved outside the first bearings.

As a further technical scheme of the invention, one end of the idler wheel fixing seat and one side of the first bearing at the outermost side are sleeved with a bearing retainer ring.

As a further technical scheme of the invention, one end of the cooling water rotary joint is respectively provided with a cooling water return port and a cooling water inlet, and the bottom of the base is respectively and fixedly provided with two groups of symmetrical support legs.

As a further technical scheme of the invention, two symmetrical second bearings are respectively and fixedly installed at the joint of the first shaft lever and the cooling wheel fixing seat, and the water outlet pipe is communicated with the water inlet cavity.

As a further technical scheme, a second shaft lever and a third shaft lever penetrate through the top of the cooling box and are positioned on two sides of the ceramic cooling wheel respectively, and an incoming line transition guide wheel and an outgoing line transition guide wheel are sleeved outside the second shaft lever and the third shaft lever respectively.

As a further technical scheme, the wire inlet transition guide wheel is positioned above the wire outlet transition guide wheel, and the cooling box is fixedly arranged at the upper end of the base.

As a further technical scheme of the invention, copper wires are wound outside the incoming line transition guide wheel, the ceramic cooling wheel, the ceramic idle wheel and the outgoing line transition guide wheel together.

Advantageous effects

The invention provides a novel ceramic wheel copper wire cooling process. Compared with the prior art, the method has the following beneficial effects:

1. a novel ceramic wheel copper wire cooling process is characterized in that a cooling wheel fixing seat and an idler wheel fixing seat respectively penetrate through one side of a cooling box from top to bottom, a water storage cavity is formed in the ceramic cooling wheel, a first shaft rod penetrates through the interiors of a baffle and the cooling wheel fixing seat together, a water inlet cavity is formed in the first shaft rod, a plurality of groups of water outlet pipes which are communicated with each other are fixedly arranged at one end of the first shaft rod and positioned in the water storage cavity, and a cooling water rotary joint is fixedly arranged at the other end of the first shaft rod. Can directly roll up after passing through the cooling device and does not influence any performance of copper wires, thereby greatly improving the production efficiency.

2. The utility model provides a novel pottery wheel copper line cooling technology, has seted up cooling water return water mouth and cooling water inlet respectively through the one end at cooling water rotary joint, so when using, can realize the continuous circulation to cold water to ensured the cooling dynamics, and the bottom of base fixed mounting respectively has two sets of symmetrical stabilizer blades, when using, can ensure the steadiness of bottom.

Drawings

FIG. 1 is a schematic structural diagram of a novel ceramic wheel copper wire cooling process;

FIG. 2 is a structural front view of a novel ceramic wheel copper wire cooling process;

FIG. 3 is a cross-sectional view A-A of FIG. 2;

FIG. 4 is a structural plan view of a novel ceramic wheel copper wire cooling process;

in the figure: 1. a base; 2. a cooling box; 4. a ceramic cooling wheel; 5. a ceramic idler wheel; 6. a cooling wheel fixing seat; 7. an idler wheel fixing seat; 8. a baffle plate; 9. a water storage cavity; 10. a first shaft lever; 11. a water inlet cavity; 12. a water outlet pipe; 13. a cooling water rotary joint; 14. a cooling water return port; 15. a cooling water inlet; 16. a first bearing; 17. a bearing retainer ring; 18. a copper wire; 19. a second bearing; 20. a support leg; 21. a second shaft lever; 22. a third shaft lever; 23. an incoming line transition guide wheel; 24. and (4) an outgoing line transition guide wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a novel ceramic wheel copper wire cooling process technical scheme: a novel ceramic wheel copper wire cooling process comprises the following steps:

s1, winding the annealed and dried copper wire on a transition guide wheel;

s2, passing the copper wire on the transition guide wheel through a cooling structure and a ceramic idler wheel, and cooling the copper wire;

s3, finally, winding the cooled copper wire to an external wire take-up shaft through a wire outgoing transition guide wheel;

referring to fig. 1-4, the cooling structure includes: the cooling device comprises a base 1, a cooling box 2, a ceramic cooling wheel 4 and a ceramic idler 5, wherein a cooling wheel fixing seat 6 and an idler fixing seat 7 respectively penetrate through one side of the cooling box 2 from top to bottom, a water storage cavity 9 is formed in the ceramic cooling wheel 4, two symmetrical baffles 8 are respectively and fixedly installed at two ends in the water storage cavity 9, a first shaft rod 10 jointly penetrates through the baffles 8 and the cooling wheel fixing seat 6, a water inlet cavity 11 is formed in the first shaft rod 10, a plurality of groups of water outlet pipes 12 which are equidistantly distributed in a circumferential shape are fixedly installed at one end of the first shaft rod 10 and positioned in the water storage cavity 9, the water outlet pipes 12 are mutually communicated with the water inlet cavity 11, a cooling water rotary joint 13 is fixedly installed at the other end of the first shaft rod 10, a cooling water return port 14 and a cooling water inlet 15 are respectively formed at one end of the cooling water rotary joint 13, two groups of symmetrical support legs 20 are respectively and fixedly installed at the bottom of the base 1, two symmetrical first bearings 16 are sleeved outside the idler fixing seat 7 respectively, the ceramic idler 5 is sleeved outside the first bearings 16, a bearing retainer ring 17 is sleeved at one end of the idler fixing seat 7 and one side of the first bearing 16 located at the outermost side, the cooling box 2 is fixedly installed at the upper end of the base 1, two symmetrical second bearings 19 are fixedly installed at the joint of the first shaft lever 10 and the cooling wheel fixing seat 6 respectively, a second shaft lever 21 and a third shaft lever 22 penetrate through the top of the cooling box 2 and the two sides of the ceramic cooling wheel 4 respectively, an incoming line transition guide wheel 23 and an outgoing line transition guide wheel 24 are sleeved outside the second shaft lever 21 and the third shaft lever 22 respectively, the incoming line transition guide wheel 23 is located above the outgoing line transition guide wheel 24, copper wires 18 are wound on the outer portions of the incoming line transition guide wheel 23, the ceramic cooling wheel 4, the ceramic idler 5 and the outgoing line transition guide wheel 24 together, connect cooling water return water mouth 14 and cooling water inlet 15 through the connecting pipe, through intake antrum 11 to discharging into cold water in the water storage chamber 9, along with the rotation of external receipts line axle, can drive ceramic cooling wheel 4 and ceramic idler 5 synchronous revolution, thereby can cool off copper line 18 after the annealing to the normal atmospheric temperature after the rolling, with conventional mistake oil, the cooling process of water compares, this structure can contactless oil when the cooling, other liquid such as water, thereby avoided because of crossing oil, washing and drying process behind water and other liquid, can direct rolling and do not influence 18 any performances of copper line behind this heat sink, thereby great improvement production efficiency, in addition, the setting of cooling water return water mouth 14, still can reach the effect to the continuous cycle of cold water, thereby the dynamics of cooling has been ensured.

The working principle of the invention is as follows: when in use, the annealed copper wire 18 is wound in the ceramic cooling wheel 4 and the ceramic idle wheel 5 from the wire inlet transition guide wheel 23 in sequence and is wound for three circles, then an external cold water storage conversion tank is connected with the cooling water return port 14 and the cooling water inlet 15 by using the connecting pipe, at the moment, an external wire take-up shaft and a water pump used for connecting the water pipe are started, cold water can be introduced from the cooling water inlet 15 and is discharged into the water storage cavity 9 through the water inlet cavity 11 and the water outlet pipe 12, the copper wire 18 can be pulled to rotate under the action of the wire outlet transition guide wheel 24, the ceramic cooling wheel 4 and the ceramic idle wheel 5 along with the winding of the wire take-up shaft, so that the effect of cooling the copper wire 18 can be realized, and the cooled copper wire 18 is finally wound in the wire take-up shaft of the wire take-up part, the winding structure can cool the annealed copper wire 18 to normal temperature and then is wound by adding a group of cooling devices between the annealing and the annealing of the copper wire 18 and the ceramic idle wheel, compared with the conventional oil and water passing cooling process, the structure can not contact other liquids such as oil and water during cooling, thereby avoiding the cleaning and drying processes caused by oil, water and other liquids, being capable of being directly rolled after passing through the cooling device and not influencing any performance of a copper wire, and greatly improving the production efficiency.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.