Robot for automatically processing plates

文档序号:179667 发布日期:2021-11-02 浏览:35次 中文

阅读说明:本技术 一种用于板材自动化加工的机器人 (Robot for automatically processing plates ) 是由 许鸿 孟令城 彭从文 姜国建 于 2021-06-23 设计创作,主要内容包括:本发明涉及板材加工技术领域,具体是一种用于板材自动化加工的机器人,包括第一打磨组件、第二打磨组件、收纳组件、转运组件、翻面组件和除尘组件,所述第一打磨组件和第二打磨组件结构相同,并且第一打磨组件和第二打磨组件呈间隔设置,所述收纳组件和翻面组件依次设置在第一打磨组件和第二打磨组件之间,所述转运组件设置在收纳组件和翻面组件的上方,所述除尘组件设置在第二打磨组件远离第一打磨组件的旁侧,所述翻面组件包括翻面台、转动电机、转动齿轮、两个导轨和两个夹紧部件,本发明实现自动对板材的双面进行打磨的作业,无需人工对板材进行翻面,减少打磨时间,打磨效率较高。(The invention relates to the technical field of plate processing, in particular to a robot for automatically processing plates, which comprises a first polishing assembly, a second polishing assembly, a containing assembly, a transferring assembly, a turnover assembly and a dust removing assembly, wherein the first polishing assembly and the second polishing assembly are identical in structure and are arranged at intervals, the containing assembly and the turnover assembly are sequentially arranged between the first polishing assembly and the second polishing assembly, the transferring assembly is arranged above the containing assembly and the turnover assembly, the dust removing assembly is arranged at the side of the second polishing assembly far away from the first polishing assembly, the turnover assembly comprises a turnover table, a rotating motor, a rotating gear, two guide rails and two clamping components, the turnover assembly can automatically polish the two sides of the plates without manually turning over the plates, the polishing time is reduced, and the polishing efficiency is higher.)

1. The utility model provides a robot for panel automated processing which characterized in that: comprises a first polishing component (1), a second polishing component (2), a containing component (3), a transferring component (4), a turnover component (5) and a dust removing component (6), wherein the first polishing component (1) and the second polishing component (2) have the same structure, the first polishing component (1) and the second polishing component (2) are arranged at intervals, the containing component (3) and the turnover component (5) are sequentially arranged between the first polishing component (1) and the second polishing component (2), the transferring component (4) is arranged above the containing component (3) and the turnover component (5), the dust removing component (6) is arranged at the side of the second polishing component (2) far away from the first polishing component (1), the turnover component (5) comprises a turnover table (51), a rotating motor (52), a rotating gear (53), two guide rails (54) and two clamping components (55), the turnover table (51) is arranged between the first grinding assembly (1) and the second grinding assembly (2), the two guide rails (54) are symmetrically arranged at the top of the turnover table (51), the two clamping components (55) are symmetrically arranged on the two guide rails (54), the rotating motor (52) is vertically arranged at the bottom of the turnover table (51), and the rotating gear (53) is fixedly connected with an output shaft of the rotating motor (52).

2. A robot for the automated processing of sheet materials according to claim 1, characterized in that: each clamping component (55) comprises a sliding table (551), a turnover shaft (552), a U-shaped frame (553), a lower pressing plate (554), a turnover motor (555), a connecting bar (556), a moving rack (557) and two first hydraulic push rods (558), the sliding table (551) is slidably mounted on two guide rails (54), the turnover shaft (552) is rotatably mounted at the top end of the sliding table (551), the U-shaped frame (553) is fixedly connected with the turnover shaft (552), the two first hydraulic push rods (558) are symmetrically arranged at the top of the U-shaped frame (553), the lower pressing plate (554) is fixedly connected with the output ends of the two first hydraulic push rods (558), the turnover motor (555) is horizontally arranged on the sliding table (551), the output shaft of the turnover motor (555) is fixedly connected with the turnover shaft (552), the top end of the connecting bar (556) is fixedly connected with the outer wall of the bottom end of the sliding table (551), the bottom end of the connecting strip (556) extends to the bottom lower portion of the turnover table (51), the movable rack (557) is fixedly connected with the outer wall of the bottom end of the connecting strip (556), the movable rack (557) is meshed with the rotating gear (53), and a through groove (559) for the connecting strip (556) to pass through is formed in the turnover table (51).

3. A robot for the automated processing of sheet materials according to claim 1, characterized in that: the first grinding assembly (1) and the second grinding assembly (2) respectively comprise a conveying frame (11), a portal frame (12), a blanking inclined plate (13), a grinding part (14), two limiting parts (15) and a plurality of conveying rollers (16), the conveying rollers (16) are arranged in the conveying frame (11) at equal intervals, the portal frame (12) is erected on the outer wall of the conveying frame (11), the blanking inclined plate (13) is arranged at the end part of the conveying frame (11), the grinding part (14) is arranged on the portal frame (12), the two limiting parts (15) are symmetrically arranged at the top end of the conveying frame (11), each limiting part (15) respectively comprises a limiting cylinder (151), a bearing frame (152), a plurality of mounting shafts (153) and a plurality of abutting wheels (154), and the limiting cylinders (151) are horizontally arranged on the outer wall of the top end of the conveying frame (11), and the output end of the limiting cylinder (151) extends into the conveying frame (11), the bearing frame (152) is fixedly connected with the output end of the limiting cylinder (151), the mounting shafts (153) are arranged in the bearing frame (152) at equal intervals, and the contact wheels (154) are fixedly connected with the mounting shafts (153) respectively.

4. A robot for the automated processing of sheet materials according to claim 3, characterized in that: grinding part (14) includes first lead screw slip table (141), lift cylinder (142), L template (143), grinding motor (144) and grinding disc (145), first lead screw slip table (141) level sets up the top at portal frame (12), the vertical setting of lift cylinder (142) is served at the removal of first lead screw slip table (141), the output fixed connection of L template (143) and lift cylinder (142), grinding motor (144) is vertical to be set up on L template (143), grinding disc (145) and grinding motor (144)'s output shaft fixed connection.

5. A robot for the automated processing of sheet materials according to claim 1, characterized in that: the storage assembly (3) comprises a bottom plate (31), a lifting component (32), a storage box (33) and a plurality of transfer rollers (34), the bottom plate (31) is arranged beside a turnover table (51), the lifting component (32) is arranged at the top of the bottom plate (31), the storage box (33) is arranged at the top of the lifting component (32), the transfer rollers (34) can be rotatably arranged at the bottom end of the interior of the storage box (33), an opening is formed in the side wall, close to the first polishing assembly (1), of the storage box (33), the lifting component (32) comprises a lifting plate (35) and two lifting pieces (36), the two lifting pieces (36) are symmetrically arranged at the top of the bottom plate (31), and each lifting piece (36) comprises a first sleeve (361), a second sleeve (362), a first sliding column (363), a second sliding column (364), A first lifting rack (365), a second lifting rack (366), a rotating seat (367), a rotating shaft (368), a lifting motor (369), a first lifting gear (3691) and a second lifting gear (3692), wherein the first sleeve (361) and the second sleeve (362) are vertically arranged on the bottom plate (31), the first sliding column (363) and the second sliding column (364) are respectively and slidably installed in the first sleeve (361) and the second sleeve (362), the first lifting rack (365) is arranged on the outer wall of the first sliding column (363), the second lifting rack (366) is arranged on the outer wall of the second sliding column (364), the rotating seat (367) is arranged at the top of the bottom plate (31), the rotating shaft (368) is rotatably installed in the rotating seat (367), the lifting motor (369) is horizontally arranged on the outer wall of the rotating seat (367), and the output shaft of the lifting motor (369) is fixedly connected with the rotating shaft (368), the first lifting gear (3691) and the second lifting gear (3692) are mounted on the rotating shaft (368), and the first lifting gear (3691) and the second lifting gear (3692) are respectively engaged with the first lifting rack (365) and the second lifting rack (366).

6. A robot for the automated processing of sheet materials according to claim 1, characterized in that: transport subassembly (4) including fixed plate (41), second lead screw slip table (42), mounting panel (43), two supports (44), two second hydraulic push rod (45) and four vacuum chuck (46), two support (44) symmetry sets up the side at turn-over platform (51), the both ends of fixed plate (41) respectively with the top fixed connection of two supports (44), second lead screw slip table (42) level sets up in the bottom of fixed plate (41), two second hydraulic push rod (45) symmetry sets up on the removal of second lead screw slip table (42) is served, mounting panel (43) and the output fixed connection of two second hydraulic push rod (45), four vacuum chuck (46) are the bottom of rectangular distribution at mounting panel (43).

7. A robot for the automated processing of sheet materials according to claim 1, characterized in that: the dust removal component (6) comprises a dust removal box (61), a bearing plate (62), a third hydraulic push rod (63), a dust removal part (64), four supporting legs (65), four sliding rails (66) and a plurality of rotating rollers (67), the dust removal box (61) is arranged at the side of the second grinding component (2) through four supporting legs (65), the outer walls of two sides of the dust removing box (61) are respectively provided with a material port (611), a plurality of rotating rollers (67) are rotatably arranged in the dust removing box (61), four sliding rails (66) are distributed on the inner wall of the dust removing box (61) in a rectangular shape, the bearing plate (62) is slidably mounted on four sliding rails (66), the third hydraulic push rod (63) is vertically arranged at the top of the dust removing box (61), and the output end of the third hydraulic push rod (63) is fixedly connected with the top of the bearing plate (62), and the dust removal component (64) is arranged at the bottom of the bearing plate (62).

8. A robot for the automated processing of sheet materials, according to claim 7, characterized in that: the dust removing component (64) comprises a swinging piece (641) and three air injection pieces (642), the three air injection pieces (642) are arranged at the bottom of the bearing plate (62) at equal intervals, the swinging piece (641) is installed on the three air injection pieces (642), each air injection piece (642) comprises a bearing seat (643), an air conveying pipe (644), a chain wheel (645) and a plurality of air nozzles (646), the bearing seat (643) is installed at the bottom of the bearing plate (62), the air conveying pipe (644) is rotatably installed in the bearing seat (643), two ends of the air conveying pipe (644) extend to the outside of the bearing seat (643), the air nozzles (646) are installed at the bottom of the air conveying pipe (644) at equal intervals, and the chain wheel (645) is installed on the air conveying pipe (644).

9. A robot for the automated processing of sheet materials according to claim 8, wherein: the swinging piece (641) comprises a limit rail (671), a sliding block (672), a swinging rack (673), a swinging handle (674), a sector gear (675), a chain (676), a connecting plate (677) and an electric push rod (678), the limit rail (671) is arranged at the bottom of the bearing plate (62), the sliding block (672) is slidably mounted on the limit rail (671), the swinging rack (673) is arranged at the bottom of the sliding block (672), the swinging handle (674) is mounted at the end part of an air conveying pipe (644) in one of the air spraying pieces (642), the sector gear (675) is arranged at the top end of the swinging handle (674), the sector gear (675) is meshed with the swinging rack (673), the chain (676) is sleeved outside all chain wheels (645), the connecting plate (677) is fixedly connected with the outer wall of the sliding block (672), the electric push rod (678) is horizontally arranged at the bottom of the bearing plate (62), and the output end of the electric push rod (678) is fixedly connected with the connecting plate (677).

Technical Field

The invention relates to the technical field of plate processing, in particular to a robot for automatically processing plates.

Background

Along with the increasing of living standard, fine furniture is needed to improve the living quality, the solid wood furniture is often the first choice of people, and the manufacturing of the solid wood furniture is particularly important for the precise processing of the plates.

The patent with publication number CN109366273B discloses a plate polishing device, which comprises a shell, wherein a first motor, a second motor, a storage battery, an air blow box and a storage barrel are fixedly connected in the shell, a dust removal box and a polishing box are fixedly connected at the lower part of the shell, the output end of the first motor is coaxially connected with a first rotating shaft, and the first rotating shaft is fixedly connected with a dust removal disc; the output end of the second motor is connected with a second rotating shaft, and the second rotating shaft is fixedly connected with a polishing plate; the second rotating shaft is connected with a first gear, the first gear is meshed with a second gear, the second gear is fixedly connected with a third rotating shaft, and the third rotating shaft is fixedly connected with a blade; a bottom plate is fixedly connected in the storage barrel, a floating plate is connected in the storage barrel in a sliding manner, a liquid outlet is formed in the bottom plate, a stop block is arranged below the bottom plate, and a support column is fixedly connected with the floating plate; the side wall of the storage barrel is communicated with a liquid guide pipe; the storage barrel is communicated with an air duct and an air blowing cover; the invention has the advantages of timely removing impurities on the surface of the plate and enabling the polished surface to be smooth.

However, the above patents have the following disadvantages in the practical use: the second pivot drives the board of polishing and rotates and polish to panel, and the board of polishing can only carry out the single face to the upper surface of panel and polish, when needs are polished to the lower surface of panel, and the manual work carries out turn-over processing to panel, prolongs the time of polishing, and it is inefficient to polish.

Disclosure of Invention

The invention aims to provide a robot for automatically processing plates, and aims to solve the problems that when the lower surfaces of the plates are polished in the background art, the plates are manually turned over, the polishing time is prolonged, and the polishing efficiency is low.

The technical scheme of the invention is as follows:

a robot for automatically processing plates comprises a first polishing assembly, a second polishing assembly, a containing assembly, a transferring assembly, a turnover assembly and a dust removing assembly, wherein the first polishing assembly and the second polishing assembly are identical in structure and are arranged at intervals, the containing assembly and the turnover assembly are sequentially arranged between the first polishing assembly and the second polishing assembly, the transferring assembly is arranged above the containing assembly and the turnover assembly, the dust removing assembly is arranged at the side, far away from the first polishing assembly, of the second polishing assembly, the turnover assembly comprises a turnover table, a rotating motor, a rotating gear, two guide rails and two clamping components, the turnover table is arranged between the first polishing assembly and the second polishing assembly, the two guide rails are symmetrically arranged at the top of the turnover table, and the two clamping components are symmetrically arranged on the two guide rails, the rotary motor is vertically arranged at the bottom of the turnover table, and the rotary gear is fixedly connected with an output shaft of the rotary motor.

Furthermore, each clamping component comprises a sliding table, a turnover shaft, a U-shaped frame, a lower pressing plate, a turnover motor, a connecting strip, a movable rack and two first hydraulic push rods, the sliding table is slidably mounted on two guide rails, the turnover shaft is rotatably mounted at the top end of the sliding table, the U-shaped frame is fixedly connected with the turnover shaft, the two first hydraulic push rods are symmetrically arranged at the top of the U-shaped frame, the lower pressing plate is fixedly connected with the output ends of the two first hydraulic push rods, the turnover motor is horizontally arranged on the sliding table, the output shaft of the turnover motor is fixedly connected with the turnover shaft, the top end of the connecting strip is fixedly connected with the outer wall of the bottom end of the sliding table, the bottom end of the connecting strip extends to the lower part of the bottom of the turnover table, the movable rack is fixedly connected with the outer wall of the bottom end of the connecting strip and is meshed with the rotary gear, and the turn-over table is provided with a through groove for the connecting strip to pass through.

Furthermore, the first grinding assembly and the second grinding assembly respectively comprise a conveying frame, a portal frame, a blanking inclined plate, a grinding part, two limiting parts and a plurality of conveying rollers, the plurality of conveying rollers are arranged in the conveying frame at equal intervals, the portal frame is erected on the outer wall of the conveying frame, the blanking sloping plate is arranged at the end part of the conveying frame, the grinding parts are arranged on the portal frame, the two limiting parts are symmetrically arranged at the top end of the conveying frame, each limiting part comprises a limiting cylinder, a bearing frame, a plurality of mounting shafts and a plurality of contact wheels, the limiting cylinders are horizontally arranged on the outer wall of the top end of the conveying frame, and the output of spacing cylinder extends to in the carriage, bear the output fixed connection of frame and spacing cylinder, a plurality of installation axle equidistant setting is bearing in the frame, a plurality of conflict wheel respectively with a plurality of installation axle fixed connection.

Further, the part of polishing includes first lead screw slip table, lift cylinder, L template, grinding motor and the mill of polishing, first lead screw slip table level sets up the top at the portal frame, the vertical setting of lift cylinder is served at the removal of first lead screw slip table, the output fixed connection of L template and lift cylinder, the vertical setting of grinding motor is on the L template, the output shaft fixed connection of mill and grinding motor.

Furthermore, the containing assembly comprises a bottom plate, a lifting component, a containing box and a plurality of transfer rollers, the bottom plate is arranged beside the turnover table, the lifting component is arranged at the top of the bottom plate, the containing box is arranged at the top of the lifting component, the plurality of transfer rollers can be rotatably arranged at the bottom end inside the containing box, an opening is arranged on the side wall of the containing box close to the first polishing assembly, the lifting component comprises a lifting plate and two lifting pieces, the two lifting pieces are symmetrically arranged at the top of the bottom plate, each lifting piece comprises a first sleeve, a second sleeve, a first sliding column, a second sliding column, a first lifting rack, a second lifting rack, a rotating seat, a rotating shaft, a lifting motor, a first lifting gear and a second lifting gear, the first sleeve and the second sleeve are vertically arranged on the bottom plate, the first sliding column and the second sliding column are respectively slidably arranged in the first sleeve and the second sleeve, the first lifting rack is arranged on the outer wall of the first sliding column, the second lifting rack is arranged on the outer wall of the second sliding column, the rotating seat is arranged at the top of the bottom plate, the rotating shaft is rotatably arranged in the rotating seat, the lifting motor is horizontally arranged on the outer wall of the rotating seat, an output shaft of the lifting motor is fixedly connected with the rotating shaft, the first lifting gear and the second lifting gear are arranged on the rotating shaft, and the first lifting gear and the second lifting gear are respectively meshed with the first lifting rack and the second lifting rack.

Further, the transportation subassembly includes fixed plate, second lead screw slip table, mounting panel, two supports, two second hydraulic push rods and four vacuum chuck, two the support symmetry sets up the side at the turn-over platform, the both ends of fixed plate respectively with the top fixed connection of two supports, second lead screw slip table level sets up in the bottom of fixed plate, two the symmetry of second hydraulic push rod sets up on the removal of second lead screw slip table is served, mounting panel and two second hydraulic push rod's output fixed connection, four vacuum chuck is the bottom of rectangle distribution at the mounting panel.

Further, the dust removal subassembly includes dust removal case, loading board, third hydraulic push rod, dust removal part, four supporting legs, four slide rails and a plurality of live-rollers, the side at the second subassembly of polishing is installed through four supporting legs to the dust removal case, all be equipped with material mouth, a plurality of on the both sides outer wall of dust removal case the live-rollers rotate to be installed at the dust removal incasement, four the slide rail is the rectangle and distributes on the inner wall of dust removal case, loading board slidable mounting is on four slide rails, the vertical setting of third hydraulic push rod is at the top of dust removal case to the output of third hydraulic push rod and the top fixed connection of loading board, the bottom at the loading board is installed to the dust removal part.

Further, the dust removal part is including swing piece and three gas injection piece, and is three gas injection piece equidistant setting is in the bottom of loading board, swing piece is installed on three gas injection piece, every gas injection piece all is including bearing seat, gas-supply pipe, sprocket and a plurality of air nozzle, bear the seat and install the bottom at the loading board, the gas-supply pipe rotates and installs in bearing the seat to the both ends of gas-supply pipe all extend to the outside that bears the seat, a plurality of the bottom at the gas-supply pipe is installed to air nozzle equidistant, the sprocket is installed on the gas-supply pipe.

Further, the swing piece includes spacing rail, sliding block, swing rack, swing handle, sector gear, chain, connecting plate and electric putter, spacing rail sets up the bottom at the loading board, sliding block slidable mounting is on spacing rail, the swing rack sets up the bottom at the sliding block, the tip of the gas-supply pipe in one of them gas injection piece is installed to the swing handle, sector gear sets up the top at the swing handle to sector gear and swing rack toothing, the chain cover is established in the outside of all sprockets, the outer wall fixed connection of connecting plate and sliding block, the electric putter level sets up the bottom at the loading board to electric putter's output and connecting plate fixed connection.

The invention provides a robot for automatically processing plates through improvement, and compared with the prior art, the robot has the following improvement and advantages:

one is as follows: the invention carries out grinding operation on one side of a plate by a first grinding assembly, then the plate is conveyed into a containing assembly, the containing assembly stacks the plate, then a transferring assembly conveys the plate in the containing assembly between two clamping components, a rotating motor works to drive a rotating gear to rotate, the rotating gear drives the two clamping components to relatively move on two guide rails, the two clamping components clamp two sides of the plate, then the two clamping components work to turn over the plate by 180 degrees to complete plate turning operation, the transferring assembly conveys the turned plate into a second grinding assembly, the other side of the plate in the second grinding assembly carries out grinding operation, finally the plate with two sides ground is conveyed into a dust removing assembly, the dust removing assembly carries out dust removing treatment on the plate, and the automatic grinding operation on the two sides of the plate is realized by the steps, need not the manual work and carry out the turn-over to panel, reduce the time of polishing, it is higher to polish efficiency.

The second step is as follows: according to the plate turning device, the rotating motor works to drive the rotating gear to rotate, the rotating gear drives the moving racks in the two clamping parts to move relatively, the connecting strips in the two clamping parts and the sliding table move relatively, the U-shaped frames in the two clamping parts move relatively to be abutted against two sides of a plate, then the two first hydraulic push rods work to drive the lower pressing plate to move downwards, the lower pressing plate moves downwards to tightly press the plate in the U-shaped frames to clamp and limit the plate, finally the turning motor works to drive the turning shaft to rotate, the turning shaft drives the U-shaped frames to rotate, the U-shaped frames rotate to drive the plate to rotate, the turning motor stops working after the plate rotates 180 degrees, at the moment, the plate turning operation is completed, and the second polishing assembly is convenient to polish the other side of the plate.

And thirdly: the invention drives the connecting plate to move through the electric push rod, the connecting plate drives the sliding block to move, the sliding block drives the swinging rack to move, the swinging rack drives the sector gear to rotate, the sector gear drives the swinging handle to rotate, the swinging handle drives one of the gas pipes to rotate, the gas pipe drives all the gas pipes to rotate by using the chain wheel and the chain, and the electric push rod drives the swinging rack to reciprocate, so that all the gas pipes swing within a certain range, the gas injection range of the gas nozzle is expanded, and the dust removal effect of the plate is improved.

Drawings

The invention is further explained below with reference to the figures and examples:

FIG. 1 is a first perspective view of the present invention;

FIG. 2 is a schematic perspective view of the present invention;

FIG. 3 is a first perspective view of the turn-over assembly of the present invention;

FIG. 4 is a second perspective view of the turn-over assembly of the present invention;

FIG. 5 is a third schematic perspective view of the turn-over assembly of the present invention;

FIG. 6 is a first perspective view of the first sanding assembly of the present disclosure;

FIG. 7 is a second perspective view of the first grinding assembly of the present invention;

FIG. 8 is a first perspective view of the receiving assembly of the present invention;

FIG. 9 is a second perspective view of the receiving assembly of the present invention;

FIG. 10 is a first perspective view of the dedusting assembly of the present invention;

FIG. 11 is a partial cross-sectional view of the dirt extraction assembly of the present invention;

FIG. 12 is a partial perspective view of the first dust extraction assembly of the present invention;

fig. 13 is an enlarged view at a in fig. 12.

Description of reference numerals:

a first grinding component 1, a conveying frame 11, a portal frame 12, a blanking inclined plate 13, a grinding component 14, a first screw rod sliding table 141, a lifting cylinder 142, an L-shaped plate 143, a grinding motor 144, a grinding disc 145, a limiting component 15, a limiting cylinder 151, a bearing frame 152, a mounting shaft 153, an interference wheel 154, a conveying roller 16, a second grinding component 2, a storage component 3, a bottom plate 31, a lifting component 32, a storage box 33, a transfer roller 34, a lifting plate 35, a lifting component 36, a first sleeve 361, a second sleeve 362, a first sliding column 363, a second sliding column 364, a first lifting rack 369, a second lifting rack 366, a rotating seat 367, a rotating shaft 368, a lifting motor 369, a first lifting gear 3691, a second lifting gear 3692, a transfer component 4, a fixing plate 41, a second screw rod sliding table 42, a mounting plate 43, a bracket 44, a second hydraulic push rod 45, a vacuum suction cup 46 and a turnover component 5, the device comprises a turnover table 51, a rotating motor 52, a rotating gear 53, a guide rail 54, a clamping part 55, a sliding table 551, a turnover shaft 552, a U-shaped frame 553, a lower pressing plate 554, a turnover motor 555, a connecting strip 556, a moving rack 557, a first hydraulic push rod 558, a through groove 559, a dust removal component 6, a dust removal box 61, a material opening 611, a bearing plate 62, a third hydraulic push rod 63, a dust removal part 64, a swinging part 641, an air injection part 642, a bearing seat 643, an air pipe 644, a chain wheel 645, an air injection nozzle 646, a supporting leg 65, a sliding rail 66, a rotating roller 67, a limiting rail 671, a sliding block 672, a swinging rack 673, a swinging handle 674, a sector gear 675, a chain 676, a connecting plate 677 and an electric push rod 678.

Detailed Description

The present invention is described in detail below, and technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a robot for automatically processing plates, which comprises a first grinding assembly 1, a second grinding assembly 2, a containing assembly 3, a transferring assembly 4, a turnover assembly 5 and a dust removing assembly 6, as shown in figures 1-13, wherein the first grinding assembly 1 and the second grinding assembly 2 are identical in structure, the first grinding assembly 1 and the second grinding assembly 2 are arranged at intervals, the containing assembly 3 and the turnover assembly 5 are sequentially arranged between the first grinding assembly 1 and the second grinding assembly 2, the transferring assembly 4 is arranged above the containing assembly 3 and the turnover assembly 5, the dust removing assembly 6 is arranged at the side of the second grinding assembly 2 far away from the first grinding assembly 1, the turnover assembly 5 comprises a turnover table 51, a rotating motor 52, a rotating gear 53, two guide rails 54 and two clamping components 55, the turnover table 51 is arranged between the first grinding assembly 1 and the second grinding assembly 2, the two guide rails 54 are symmetrically arranged at the top of the turn-over table 51, the two clamping components 55 are symmetrically arranged on the two guide rails 54, the rotating motor 52 is vertically arranged at the bottom of the turn-over table 51, and the rotating gear 53 is fixedly connected with an output shaft of the rotating motor 52; the single face of a plate is polished by the first polishing assembly 1, then the plate is conveyed into the containing assembly 3, the containing assembly 3 stacks the plate, then the transferring assembly 4 conveys the plate in the containing assembly 3 between the two clamping parts 55, the rotating motor 52 works to drive the rotating gear 53 to rotate, the rotating gear 53 drives the two clamping parts 55 to move relatively on the two guide rails 54, the two clamping parts 55 clamp the two sides of the plate, then the two clamping parts 55 work to turn over the plate by 180 degrees, the plate turning operation is completed, the transferring assembly 4 conveys the turned plate into the second polishing assembly 2, the other face of the plate in the second polishing assembly 2 is polished, finally the plate with two polished faces is conveyed into the dust removing assembly 6, the dust removing assembly 6 performs dust removing treatment on the plate, and the steps are carried out, the automatic operation of polishing to the two sides of panel is realized, need not the manual work and carries out the turn-over to panel, reduces the time of polishing, and efficiency of polishing is higher.

Specifically, each clamping member 55 comprises a sliding table 551, a turnover shaft 552, a U-shaped frame 553, a lower pressing plate 554, a turnover motor 555, a connecting bar 556, a moving rack 557 and two first hydraulic push rods 558, the sliding table 551 is slidably mounted on two guide rails 54, the turnover shaft 552 is rotatably mounted at the top end of the sliding table 551, the U-shaped frame 553 is fixedly connected with the turnover shaft 552, the two first hydraulic push rods 558 are symmetrically arranged at the top of the U-shaped frame 553, the lower pressing plate 554 is fixedly connected with the output ends of the two first hydraulic push rods 558, the turnover motor 555 is horizontally arranged on the sliding table 551, the output shaft of the turnover motor 555 is fixedly connected with the turnover shaft 552, the top end of the connecting bar 556 is fixedly connected with the outer wall of the bottom end of the sliding table 551, the bottom end of the connecting bar 556 extends to be below the bottom of the turnover table 51, the moving rack 557 is fixedly connected with the outer wall of the bottom end of the connecting bar 556, and the moving rack 557 is engaged with the rotating gear 53, a through groove 559 for the connecting strip 556 to pass through is arranged on the overturning platform 51; the rotating motor 52 works to drive the rotating gear 53 to rotate, the rotating gear 53 drives the moving racks 557 in the two clamping parts 55 to move relatively, the connecting strips 556 and the sliding table 551 in the two clamping parts 55 to move relatively, the U-shaped frames 553 in the two clamping parts 55 move relatively to be abutted against the two sides of the plate, then the two first hydraulic push rods 558 work to drive the lower pressing plate 554 to move downwards, the lower pressing plate 554 moves downwards to tightly press the plate in the U-shaped frames 553 to realize the clamping and limiting of the plate, finally the overturning motor 555 works to drive the overturning shaft 552 to rotate, the overturning shaft 552 drives the U-shaped frames 553 to rotate, the U-shaped frames 553 rotate to drive the plate to rotate, the overturning motor 555 stops working after the plate rotates 180 degrees, the plate overturning operation is completed at the moment, and the second grinding assembly 2 is convenient to grind the other side of the plate.

Specifically, the first polishing assembly 1 and the second polishing assembly 2 each include a conveying frame 11, a portal frame 12, a blanking sloping plate 13, a polishing member 14, two limiting members 15 and a plurality of conveying rollers 16, the plurality of conveying rollers 16 are equidistantly arranged in the conveying frame 11, the portal frame 12 is erected on the outer wall of the conveying frame 11, the blanking sloping plate 13 is arranged at the end of the conveying frame 11, the polishing member 14 is mounted on the portal frame 12, the two limiting members 15 are symmetrically arranged at the top end of the conveying frame 11, each limiting member 15 includes a limiting cylinder 151, a bearing frame 152, a plurality of mounting shafts 153 and a plurality of collision wheels 154, the limiting cylinder 151 is horizontally arranged on the outer wall of the top end of the conveying frame 11, the output end of the limiting cylinder 151 extends into the conveying frame 11, the bearing frame 152 is fixedly connected with the output end of the limiting cylinder 151, the plurality of mounting shafts 153 are equidistantly arranged in the bearing frame 152, the plurality of contact wheels 154 are respectively fixedly connected with the plurality of mounting shafts 153; rotate to panel in carriage 11 through a plurality of conveying roller 16 and carry, when panel carries to between two spacing parts 15, spacing cylinder 151 work drives and bears the frame 152 and remove, bears frame 152 and drives a plurality of conflict wheel 154 and remove, and a plurality of conflict wheel 154 removes and conflicts to the lateral wall of panel, and a plurality of conflict wheel 154 relative movement in two spacing parts 15 is contradicted spacingly to panel, and the operation of polishing to panel is carried out in 14 work of polishing at last.

Specifically, the polishing component 14 includes a first screw rod sliding table 141, a lifting cylinder 142, an L-shaped plate 143, a polishing motor 144 and a polishing disc 145, the first screw rod sliding table 141 is horizontally arranged at the top end of the portal frame 12, the lifting cylinder 142 is vertically arranged at the moving end of the first screw rod sliding table 141, the L-shaped plate 143 is fixedly connected with the output end of the lifting cylinder 142, the polishing motor 144 is vertically arranged on the L-shaped plate 143, and the polishing disc 145 is fixedly connected with the output shaft of the polishing motor 144; the polishing disc 145 is driven to move downwards to a proper position through the work of the lifting cylinder 142, then the polishing motor 144 drives the polishing disc 145 to rotate to polish the plates, meanwhile, the first screw rod sliding table 141 drives the polishing disc 145 to move, and the polishing disc 145 is convenient to polish all the positions of the plates evenly.

Specifically, the containing assembly 3 includes a bottom plate 31, a lifting member 32, a containing box 33 and a plurality of transfer rollers 34, the bottom plate 31 is disposed beside the turn-over table 51, the lifting member 32 is mounted on the top of the bottom plate 31, the containing box 33 is disposed on the top of the lifting member 32, the plurality of transfer rollers 34 can be rotatably mounted on the bottom end inside the containing box 33, an opening is disposed on a side wall of the containing box 33 close to the first polishing assembly 1, the lifting member 32 includes a lifting plate 35 and two lifting members 36, the two lifting members 36 are symmetrically disposed on the top of the bottom plate 31, each lifting member 36 includes a first sleeve 361, a second sleeve 362, a first sliding column 363, a second sliding column 364, a first lifting rack 365, a second lifting rack 366, a rotating seat 367, a rotating shaft 368, a lifting motor 369, a first lifting gear 3691 and a second lifting gear 3692, the first sleeve 361 and the second sleeve 362 are vertically disposed on the bottom plate 31, a first sliding column 363 and a second sliding column 364 are slidably installed in the first sleeve 361 and the second sleeve 362 respectively, a first lifting rack 365 is arranged on the outer wall of the first sliding column 363, a second lifting rack 366 is arranged on the outer wall of the second sliding column 364, a rotating seat 367 is arranged on the top of the bottom plate 31, a rotating shaft 368 is rotatably installed in the rotating seat 367, a lifting motor 369 is horizontally arranged on the outer wall of the rotating seat 367, the output shaft of the lifting motor 369 is fixedly connected with the rotating shaft 368, a first lifting gear 3691 and a second lifting gear 3692 are installed on the rotating shaft 368, and the first lifting gear 3691 and the second lifting gear 3692 are respectively meshed with the first lifting rack 365 and the second lifting rack 366; panel after the single face is polished enters into containing box 33 through unloading swash plate 13 and opening in, a plurality of transfers 34 to make things convenient for panel buffering to remove in containing box 33, lifting unit 32 is used for lifter plate 35 to go up and down, make things convenient for a plurality of panel to get into in proper order and stack in containing box 33, elevator motor 369 work drives the rotation axis 368 and rotates, rotation axis 368 drives first lifting gear 3691 and second lifting gear 3692 and rotates, first lifting gear 3691 and second lifting gear 3692 drive first lifting rack 365 and second lifting rack 366 and move, first lifting rack 365 and second lifting rack 366 drive first sliding column 363 and second sliding column 364 and move, elevator motor 369 synchronous working in two lifters 36, and then realize the lift operation of lifter plate 35.

Specifically, the transfer assembly 4 includes a fixed plate 41, a second screw rod sliding table 42, a mounting plate 43, two brackets 44, two second hydraulic push rods 45 and four vacuum suction cups 46, the two brackets 44 are symmetrically arranged at the side of the turnover table 51, two ends of the fixed plate 41 are respectively fixedly connected with the top ends of the two brackets 44, the second screw rod sliding table 42 is horizontally arranged at the bottom of the fixed plate 41, the two second hydraulic push rods 45 are symmetrically arranged at the moving end of the second screw rod sliding table 42, the mounting plate 43 is fixedly connected with the output ends of the two second hydraulic push rods 45, and the four vacuum suction cups 46 are rectangularly distributed at the bottom of the mounting plate 43; drive mounting panel 43 through second lead screw slip table 42 work and remove to suitable position, then two second hydraulic push rods 45 work drive mounting panel 43 downstream, mounting panel 43 drives four vacuum chuck 46 downstream, four vacuum chuck 46 work are adsorbed to panel, second lead screw slip table 42 continues work at last and drives panel and remove to between two clamping part 55, the realization is removed panel from containing box 33 to the department between two clamping part 55 and is removed panel from between two clamping part 55 to the department of polishing of second subassembly 2.

Specifically, the dust removing assembly 6 comprises a dust removing box 61, a bearing plate 62, a third hydraulic push rod 63, a dust removing part 64, four supporting legs 65, four sliding rails 66 and a plurality of rotating rollers 67, the dust removing box 61 is installed at the side of the second polishing assembly 2 through the four supporting legs 65, material ports 611 are formed in the outer walls of the two sides of the dust removing box 61, the plurality of rotating rollers 67 are rotatably installed in the dust removing box 61, the four sliding rails 66 are distributed on the inner wall of the dust removing box 61 in a rectangular shape, the bearing plate 62 is slidably installed on the four sliding rails 66, the third hydraulic push rod 63 is vertically arranged at the top of the dust removing box 61, the output end of the third hydraulic push rod 63 is fixedly connected with the top of the bearing plate 62, and the dust removing part 64 is installed at the bottom of the bearing plate 62; the panel after polishing in the second subassembly 2 of polishing enters into dust removal case 61 through unloading swash plate 13 and material mouth 611 in, then a plurality of live-rollers 67 carry the panel, when panel process dust removal part 64 below, third hydraulic push rod 63 work drives loading board 62 downstream on four slide rails 66, loading board 62 drives dust removal part 64 downstream, dust removal part 64 moves to being close to panel department, then dust removal part 64 is worked as and is carried out the dust removal operation to the panel after polishing, the panel after removing dust at last shifts out in dust removal case 61 through material mouth 611.

Specifically, the dust removing component 64 comprises a swinging member 641 and three air injection members 642, the three air injection members 642 are arranged at the bottom of the carrying plate 62 at equal intervals, the swinging member 641 is installed on the three air injection members 642, each air injection member 642 comprises a carrying seat 643, an air conveying pipe 644, a chain wheel 645 and a plurality of air nozzles 646, the carrying seat 643 is installed at the bottom of the carrying plate 62, the air conveying pipe 644 is rotatably installed in the carrying seat 643, both ends of the air conveying pipe 644 extend to the outside of the carrying seat 643, the air nozzles 646 are installed at the bottom of the air conveying pipe 644 at equal intervals, and the chain wheel 645 is installed on the air conveying pipe 644; the swinging member 641 drives the air delivery pipe 644 in the three air injection members 642 to swing within a certain range, the air delivery pipe 644 is communicated with an external air delivery device, the air delivery pipe 644 drives the air injection nozzles 646 to swing within a certain range, the air injection nozzles 646 swing to expand the air injection range, and the dust removal effect of the plate is improved.

Specifically, the swinging member 641 comprises a limit rail 671, a sliding block 672, a swinging rack 673, a swinging handle 674, a sector gear 675, a chain 676, a connecting plate 677 and an electric push rod 678, wherein the limit rail 671 is arranged at the bottom of the bearing plate 62, the sliding block 672 is slidably mounted on the limit rail 671, the swinging rack 673 is arranged at the bottom of the sliding block 672, the swinging handle 674 is mounted at the end of the air pipe 644 in one of the air injection members 642, the sector gear 675 is arranged at the top end of the swinging handle 674, the sector gear 675 is meshed with the swinging rack 673, the chain 676 is sleeved outside all the chain wheels 645, the connecting plate 677 is fixedly connected with the outer wall of the sliding block 672, the electric push rod 678 is horizontally arranged at the bottom of the bearing plate 62, and the output end of the electric push rod 678 is fixedly connected with the connecting plate 677; the electric push rod 678 drives the connecting plate 677 to move, the connecting plate 677 drives the sliding block 672 to move, the sliding block 672 drives the swing rack 673 to move, the swing rack 673 drives the sector gear 675 to rotate, the sector gear 675 drives the swing handle 674 to rotate, the swing handle 674 drives one of the gas pipes 644 to rotate, the gas pipe 644 drives all the gas pipes 644 to rotate by utilizing the chain wheel 645 and the chain 676, the electric push rod 678 drives the swing rack 673 to reciprocate, all the gas pipes 644 swing within a certain range, the gas injection range of the gas nozzle 646 is expanded, and the dust removal effect of the plate is improved.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

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