阅读说明：本技术 一种电磁铁线圈绕线装置及其绕线方法 (Electromagnet coil winding device and winding method thereof ) 是由 魏宏玲 裘信国 于 2021-04-16 设计创作，主要内容包括：本发明公开了一种电磁铁线圈绕线装置及其绕线方法,包括基座、设在基座上的月牙板、设在基座上并可运动的滑轨机构,滑轨机构上设有悬臂,悬臂设在月牙板上方；滑轨机构运动带动悬臂运动,悬臂运动带动穿过悬臂的电磁铁线圈沿月牙板绕线。本发明通过月牙板将线圈支撑起来,用滑轨机构进行绕线工作,提高了工作效率,解决了制作“月牙形”线圈时绕线的问题。(The invention discloses an electromagnet coil winding device and a winding method thereof, wherein the electromagnet coil winding device comprises a base, a crescent-shaped plate arranged on the base, and a movable slide rail mechanism arranged on the base, wherein a cantilever is arranged on the slide rail mechanism and is arranged above the crescent-shaped plate; the slide rail mechanism moves to drive the cantilever to move, and the cantilever moves to drive the electromagnet coil passing through the cantilever to wind along the crescent plate. According to the invention, the coil is supported by the crescent plate, and the sliding rail mechanism is used for winding, so that the working efficiency is improved, and the problem of winding when the crescent coil is manufactured is solved.)

1. An electromagnet coil winding device is characterized in that: the device comprises a base (4), a crescent plate arranged on the base (4), and a sliding rail mechanism which is arranged on the base (4) and can move, wherein a cantilever (7) is arranged on the sliding rail mechanism, and the cantilever (7) is arranged above the crescent plate; the slide rail mechanism moves to drive the cantilever (7) to move, and the cantilever (7) moves and drives the electromagnet coil passing through the cantilever (7) to wind along the crescent plate.

2. An electromagnet coil winding apparatus as set forth in claim 1, wherein: the slide rail mechanism comprises an x axial slide rail mechanism (1), a z axial slide rail mechanism (3) and a y axial slide rail mechanism (2), wherein the x axial slide rail mechanism (1) is installed on a base (4), the z axial slide rail mechanism (3) is arranged above the x axial slide rail mechanism (1), the y axial slide rail mechanism (2) is arranged above the z axial slide rail mechanism (3), and a cantilever (7) is arranged on the y axial slide rail mechanism (2).

3. An electromagnet coil winding apparatus as set forth in claim 2, wherein: the x axial sliding rail mechanism (1) comprises an x axial sliding rail base, an x axial sliding rail (11), an x axial sliding block (12), an x axial motor and an x axial transmission shaft, wherein the x axial sliding rail base is installed on the base (4), the x axial sliding block (12) is installed on the x axial sliding rail (11), the x axial transmission shaft is respectively connected with the x axial motor and the x axial sliding block (12), and the z axial sliding rail mechanism (3) is arranged on the x axial sliding block (12).

4. An electromagnet coil winding apparatus according to claim 3, wherein: the z-axial sliding rail mechanism (3) comprises a z-axial sliding rail base, a z-axial sliding rail, a z-axial sliding block, a z-axial motor and a z-axial transmission shaft, the z-axial sliding rail base is installed on the x-axial sliding block (12), the z-axial sliding block is installed on the z-axial sliding rail, the z-axial transmission shaft is respectively connected with the z-axial motor and the z-axial sliding block, and the y-axial sliding rail mechanism (2) is arranged on the z-axial sliding block.

5. An electromagnet coil winding apparatus according to claim 4, wherein: the y-axial sliding rail mechanism (2) comprises a y-axial sliding rail base, a y-axial sliding rail, a y-axial sliding block, a y-axial motor and a y-axial transmission shaft, the y-axial sliding rail base is installed on the z-axial sliding block, the y-axial sliding block is installed on the y-axial sliding rail, the y-axial transmission shaft is respectively connected with the y-axial motor and the y-axial sliding block, and the cantilever (7) is arranged on the y-axial sliding block.

6. An electromagnet coil winding apparatus according to claim 1, 2, 3, 4 or 5 wherein: the cantilever (7) is provided with a roller (8), the roller (8) is provided with a groove (9), and the electromagnet coil penetrates through the roller (8) and is driven by the roller (8) to wind along the crescent plate.

7. An electromagnet coil winding apparatus as set forth in claim 6, wherein: the crescent moon board includes left crescent moon board (5) and right crescent moon board (6), and left crescent moon board (5) and right crescent moon board (6) all establish on base (4).

8. An electromagnet coil winding method is characterized in that: the method comprises the following steps:

the method comprises the following steps: an electromagnet coil penetrates through a groove (9) in a roller (8), a sliding rail mechanism is started to control the position of the roller (8), the electromagnet coil on the roller (8) is wound from the lower side of a first convex surface (51), the position of the roller (8) is adjusted through an x-axis sliding rail mechanism (1) and a y-axis sliding rail mechanism (2), so that the roller (8) is always attached to the first convex surface (51), the electromagnet coil on the roller (8) is wound on the first convex surface (51) through the guide of the groove (9), and the winding of the first convex surface (51) is completed;

step two: the roller (8) is controlled on the first concave surface (52) by the x-axis sliding rail mechanism (1) and the y-axis sliding rail mechanism (2), the roller (8) moves in an arc track formed by the first concave surface (52) and the second convex surface (61), the roller (8) moves according to the arc track, the electromagnet coil is wound on the first concave surface (52) according to the shape of the arc track under the guide of the groove (9) on the roller (8), and the winding of the first convex surface (51) and the first concave surface (52) in the xy-axis plane is completed;

step three: and controlling the z-axis sliding rail mechanism (3) to move upwards or downwards by the distance of one electromagnet coil diameter, and repeating the steps from the first step to the third step.

Technical Field

The invention relates to the technical field of dies, in particular to an electromagnet coil winding device and a winding method thereof.

Background

The die has a specific contour or inner cavity shape, the blank can be separated (blanked) according to the contour shape by applying the contour shape with the cutting edge, and the blank can obtain a corresponding three-dimensional shape by applying the inner cavity shape. In the prior art, the crescent electromagnet coil mode is based on the principle that the spindle rotation speed is combined with a mold with a specific structure for winding. According to the prior art, a blade type special winding mode is adopted, when the winding is carried out to a certain thickness, a coil on one side is extruded inwards to form an ideal half-crescent-shaped coil, and the fact that the winding is too thick can not be extruded to the other side smoothly and the coil is damaged in the extrusion process; if a grinding tool of a crescent slice is adopted, the concave inner side of the crescent slice can cause a winding mode of a semicircular arc due to the rule that two straight lines are shortest, namely, a mode that one side is an arc and the other side is a straight line, and an ideal crescent-shaped coil mode cannot be achieved.

Disclosure of Invention

The invention aims to solve the technical problems and provides an electromagnet coil winding device and a winding method thereof.

The technical scheme adopted by the invention for solving the technical problems is as follows: an electromagnet coil winding device comprises a base, a crescent-shaped plate arranged on the base, and a movable slide rail mechanism arranged on the base, wherein a cantilever is arranged on the slide rail mechanism and is arranged above the crescent-shaped plate; the slide rail mechanism moves to drive the cantilever to move, and the cantilever moves and drives the electromagnet coil penetrating through the cantilever to wind along the crescent plate.

Preferably, the slide rail mechanism comprises an x-axis slide rail mechanism, a z-axis slide rail mechanism and a y-axis slide rail mechanism, the x-axis slide rail mechanism is installed on the base, the z-axis slide rail mechanism is arranged above the x-axis slide rail mechanism, the y-axis slide rail mechanism is arranged above the z-axis slide rail mechanism, and the cantilever is arranged on the y-axis slide rail mechanism.

Preferably, the x axial slide rail mechanism comprises an x axial slide rail base, an x axial slide rail, an x axial sliding block, an x axial motor and an x axial transmission shaft, the x axial slide rail base is installed on the base, the x axial sliding block is installed on the x axial slide rail, the x axial transmission shaft is respectively connected with the x axial motor and the x axial sliding block, and the z axial slide rail mechanism is arranged on the x axial sliding block. The x-axis motor rotates to drive the x-axis transmission shaft to rotate, the x-axis transmission shaft rotates to drive the x-axis sliding block to translate, and the x-axis sliding block translates to drive the z-axis sliding rail mechanism to move.

Preferably, the z-axis sliding rail mechanism comprises a z-axis sliding rail base, a z-axis sliding rail, a z-axis sliding block, a z-axis motor and a z-axis transmission shaft, the z-axis sliding rail base is installed on the x-axis sliding block, the z-axis sliding block is installed on the z-axis sliding rail, the z-axis transmission shaft is respectively connected with the z-axis motor and the z-axis sliding block, and the y-axis sliding rail mechanism is arranged on the z-axis sliding block. The z-axis motor rotates to drive the z-axis transmission shaft to rotate, the z-axis transmission shaft rotates to drive the z-axis sliding block to translate, and the z-axis sliding block translates to drive the y-axis sliding rail mechanism to move.

Preferably, the x-axis slide block is provided with an x-axis objective table, and the z-axis slide rail mechanism is arranged on the x-axis objective table.

Preferably, the y-axis slide rail mechanism comprises a y-axis slide rail base, a y-axis slide rail, a y-axis slide block, a y-axis motor and a y-axis transmission shaft, the y-axis slide rail base is installed on the z-axis slide block, the y-axis slide block is installed on the y-axis slide rail, the y-axis transmission shaft is respectively connected with the y-axis motor and the y-axis slide block, and the cantilever is arranged on the y-axis slide block. The y-axis motor rotates to drive the y-axis transmission shaft to rotate, the y-axis transmission shaft rotates to drive the y-axis sliding block to translate, the y-axis sliding block translates to drive the cantilever to move, the cantilever moves to drive the roller to move, the roller moves to drive the electromagnet coil penetrating through the groove in the roller to wind, the roller moves to move along the crescent moon plate, and the electromagnet coil winds along the crescent moon plate.

Preferably, the z-axis slide block is provided with a z-axis objective table, and the y-axis slide rail base is arranged on the z-axis objective table.

Preferably, the cantilever is provided with a roller, the roller is provided with a groove, and the electromagnet coil penetrates through the roller and is driven by the roller to wind along the crescent plate.

Preferably, the crescent moon board includes left crescent moon board and right crescent moon board, and left crescent moon board and right crescent moon board all establish on the base.

An electromagnet coil winding method comprises the following steps:

the method comprises the following steps: the electromagnet coil penetrates through the groove on the roller, the sliding rail mechanism is started to control the position of the roller, the electromagnet coil on the roller is wound from the lower side of the first convex surface, the position of the roller is adjusted through the x-axis sliding rail mechanism and the y-axis sliding rail mechanism, so that the roller is always attached to the first convex surface, the electromagnet coil on the roller is wound on the first convex surface through the guiding of the groove, and the winding of the first convex surface is completed;

step two: the roller is controlled on the first concave surface by the x-axis sliding rail mechanism and the y-axis sliding rail mechanism, the roller moves in an arc track formed by the first concave surface and the second convex surface and keeps close contact with the first concave surface and the second convex surface, the roller moves according to the arc track, the electromagnet coil is wound on the first concave surface according to the shape of the arc track by the guide of the groove on the roller, and the winding of the first convex surface and the first concave surface in the xy-axis plane is completed;

step three: and controlling the z-axis sliding rail mechanism to move upwards or downwards by the distance of one electromagnet coil diameter, and repeating the steps from the first step to the third step. After the first concave surface winding is completed by the left crescent moon plate, when the x axial slide rail mechanism and the y axial slide rail mechanism are controlled to wind the arc transition surface, the position of the z axial slide rail mechanism is changed, so that the roller moves upwards or downwards by the distance of the diameter of the electromagnet coil when the arc transition surface electromagnet coil winding is completed, the condition of cross contact at two ends in the winding process is avoided, and the winding of the winding frame is facilitated for workers. Therefore, the winding of one layer of the electromagnet coil is finished, and the position of the roller is in the starting position of the winding of the next layer of the electromagnet coil. The above processes are repeated continuously, so that the left crescent plate is wound with the upper layer of the electromagnet coil.

The position of the roller is controlled through an x-axis sliding rail mechanism, a y-axis sliding rail mechanism and a z-axis sliding rail mechanism, specifically, an x-axis motor is started, the x-axis motor rotates to drive an x-axis transmission shaft to rotate, the x-axis transmission shaft rotates to drive an x-axis sliding block to translate, and the x-axis sliding block translates to drive the z-axis sliding rail mechanism to move; starting a z-axis motor, wherein the z-axis motor rotates to drive a z-axis transmission shaft to rotate, the z-axis transmission shaft rotates to drive a z-axis sliding block to translate, and the z-axis sliding block translates to drive a y-axis sliding rail mechanism to move; the y-axis motor is started to rotate to drive the y-axis transmission shaft to rotate, the y-axis transmission shaft rotates to drive the y-axis sliding block to translate, the y-axis sliding block translates to drive the cantilever to move, the cantilever moves to drive the roller to move, the roller moves to drive the electromagnet coil penetrating through the groove in the roller to wind, the roller moves along the crescent moon plate, and the electromagnet coil winds along the crescent moon plate. The x-axis motor is started independently to drive the roller to move in the x-axis direction, the y-axis motor is started independently to drive the roller to move in the y-axis direction, and the z-axis motor is started independently to drive the roller to move in the z-axis direction.

The invention has the beneficial effects that:

1. according to the invention, the coil is supported by the crescent plate, and the sliding rail mechanism is used for winding, so that the working efficiency is improved, and the problem of winding when the crescent coil is manufactured is solved;

2. the invention has simple and ingenious design, avoids cross contact in the winding process, and has low cost and strong practicability.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic plan view of the y-axis and z-axis structures.

Fig. 3 is a schematic plan view of the y-axis and x-axis structures.

Fig. 4 is a schematic plan view of z-axis and x-axis structures.

Fig. 5 is a schematic structural view of the roller.

In the figure: 1. x axial slide rail mechanism, 11, x axial slide rail, 12, x axial slider, 2, y axial slide rail mechanism, 3, z axial slide rail mechanism, 4, base, 5, left crescent moon board, 51, first convex surface, 52, first concave surface, 6, right crescent moon board, 61, second convex surface, 7, cantilever, 8, roller, 9, groove

Detailed Description

The present invention will be further described with reference to the accompanying drawings and embodiments.

As shown in fig. 1-5, the winding device for the electromagnet coil of the present invention comprises a base 4, a crescent plate disposed on the base 4, and a sliding rail mechanism disposed on the base 4 and capable of moving, wherein the sliding rail mechanism is provided with a cantilever 7, and the cantilever 7 is disposed above the crescent plate; the slide rail mechanism moves to drive the cantilever 7 to move, and the cantilever 7 moves and drives the electromagnet coil passing through the cantilever 7 to wind along the crescent plate.

The slide rail mechanism comprises an x axial slide rail mechanism 1, a z axial slide rail mechanism 3 and a y axial slide rail mechanism 2, wherein the x axial slide rail mechanism 1 is installed on a base 4, the z axial slide rail mechanism 3 is arranged above the x axial slide rail mechanism 1, the y axial slide rail mechanism 2 is arranged above the z axial slide rail mechanism 3, and a cantilever 7 is arranged on the y axial slide rail mechanism 2.

The x axial slide rail mechanism 1 comprises an x axial slide rail base, an x axial slide rail 11, an x axial slide block 12, an x axial motor and an x axial transmission shaft, wherein the x axial slide rail base is installed on the base 4, the x axial slide block 12 is installed on the x axial slide rail 11, the x axial transmission shaft is respectively connected with the x axial motor and the x axial slide block 12, and the z axial slide rail mechanism 3 is arranged on the x axial slide block 12.

The z-axis sliding rail mechanism 3 comprises a z-axis sliding rail base, a z-axis sliding rail, a z-axis sliding block, a z-axis motor and a z-axis transmission shaft, the z-axis sliding rail base is installed on the x-axis sliding block 12, the z-axis sliding block is installed on the z-axis sliding rail, the z-axis transmission shaft is respectively connected with the z-axis motor and the z-axis sliding block, and the y-axis sliding rail mechanism 2 is arranged on the z-axis sliding block.

The y-axis slide rail mechanism 2 comprises a y-axis slide rail base, a y-axis slide rail, a y-axis slide block, a y-axis motor and a y-axis transmission shaft, the y-axis slide rail base is installed on the z-axis slide block, the y-axis slide block is installed on the y-axis slide rail, the y-axis transmission shaft is respectively connected with the y-axis motor and the y-axis slide block, and the cantilever 7 is arranged on the y-axis slide block.

The cantilever 7 is provided with a roller 8, the roller 8 is provided with a groove 9, and the electromagnet coil passes through the roller 8 and is driven by the roller 8 to wind along the crescent plate.

The crescent moon board includes left crescent moon board 5 and right crescent moon board 6, and left crescent moon board 5 and right crescent moon board 6 all establish on base 4.

An electromagnet coil winding method comprises the following steps:

the method comprises the following steps: the electromagnet coil penetrates through the groove 9 on the roller 8, the sliding rail mechanism is started to control the position of the roller 8, the electromagnet coil on the roller 8 is wound from the lower side of the first convex surface 51, the position of the roller 8 is adjusted through the x-axis sliding rail mechanism 1 and the y-axis sliding rail mechanism 2, the roller 8 is always attached to the first convex surface 51, the electromagnet coil on the roller 8 is wound on the first convex surface 51 through the guide of the groove 9, and the winding of the first convex surface 51 is completed;

step two: the roller 8 is controlled on the first concave surface 52 by the x-axis sliding rail mechanism 1 and the y-axis sliding rail mechanism 2, the roller 8 moves in an arc track formed by the first concave surface 52 and the second convex surface 61, the roller 8 moves according to the arc track, and the electromagnet coil is wound on the first concave surface 52 according to the shape of the arc track by the guide of the groove 9 on the roller 8, so that the winding of the first convex surface 51 and the first concave surface 52 in the xy-axis plane is completed;

step three: and controlling the z-axis sliding rail mechanism 3 to move upwards or downwards by the distance of one electromagnet coil diameter, and repeating the steps from the first step to the third step until the electromagnet coils are completely wound on the left crescent plate.

In this embodiment, the x-axis slide rail mechanism 1, the z-axis slide rail mechanism 3, and the y-axis slide rail mechanism 2 have the same structure.

The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.