Method for producing a molded body with a closed cavity by welding two components and mold for welding two components

文档序号:1803341 发布日期:2021-11-05 浏览:30次 中文

阅读说明:本技术 通过焊接两个组件来制备封闭有空腔的模制体的方法和用于焊接两个组件的模具 (Method for producing a molded body with a closed cavity by welding two components and mold for welding two components ) 是由 S·莫切夫 U·恩德曼 于 2020-02-04 设计创作,主要内容包括:本发明涉及一种通过焊接两个组件(1a、1b)来制备封闭有空腔的模制体的方法,还涉及一种模具(5),通过该模具可实施制备模制体的方法。本发明还涉及可通过本发明的方法获得的模制体。(The invention relates to a method for producing a molded body with a closed cavity by welding two components (1a, 1b), and to a mold (5) by means of which the method for producing the molded body can be carried out. The invention also relates to a moulded body obtainable by the method according to the invention.)

1. A method for producing a moulded body closed by a cavity by welding two components (1a, 1b),

the method comprises steps a), b), c), d) and e):

a) providing a first component (1a), wherein the first component (1a) comprises a continuous welding web (2a),

b) providing a mould (5) comprising a continuous channel (7a), wherein the trajectory of the channel (7a) substantially corresponds to the trajectory of the welding web (2a), wherein the channel (7a) comprises means (11a) for introducing hot gas, and wherein the mould (5) comprises means (30a) for actively adjusting the pressure,

c) positioning the welding web (2a) of the first component (1a) in the region of the channel (7a) of the mould (5), thereby forming a first interior space (20a) between the first component (1a) and the mould (5),

d) introducing hot gas through the channel (7a) so that the welding web (2a) of the first component (1a) melts and the pressure in the first interior space (20a) is actively regulated by means (30a), and

e) bringing the molten welding web (2a) of the first component into contact with the welding web (2b) of the second component (1b), wherein the trajectory of the welding web (2b) substantially corresponds to the trajectory of the welding web (2 a).

2. The method according to claim 1, wherein the device (30a) is located in an area enclosed by a trajectory of the channel (7 a).

3. The method according to claim 1 or 2, wherein step a) further comprises providing a second component (1b), wherein the second component (1b) comprises a continuous welding web (2 b).

4. The method according to any one of claims 1 to 3, wherein the mould (5) provided in step b) comprises a first side (6a) and a second side (6b), wherein the channels (7a) are arranged on the first side (6a), and wherein the continuous channels (7b) are arranged on the second side (6b), wherein the channels (7b) comprise means (11b) for introducing hot gas, and wherein means (30b) for actively adjusting the pressure are arranged on the second side (6 b).

5. The method according to any one of claims 1 to 4, wherein step c) further comprises positioning the welding web (2b) of the second component (1b) in the region of the channel (7b) of the mould (5), thereby forming a second interior space (20b) between the second component (1b) and the mould (5), and step d) further comprises introducing hot gas through the channel (7b) such that the welding web (2b) of the second component (1b) melts, and actively regulating the pressure in the second interior space (20b) by means of the device (30 b).

6. The method according to any one of claims 1 to 5, wherein gas is evacuated from the first interior space (20a) and/or the second interior space (20b) by means of a device (30a) and/or a device (30 b).

7. The method according to any one of claims 1 to 5, wherein the gas is introduced into the first interior space (20a) and/or the second interior space (20b) by means of a device (30a) and/or a device (30 b).

8. The method according to any one of claims 1 to 7, wherein in step c) the solder web (2a) is located in the region of the channel (7a), wherein the distance (Xa) between the end face of the solder web (2a) facing the die (5) and the channel entrance plane (14a) is >0 to 3mm outside the channel (7a) or 0 to 10mm inside the channel (7 a).

9. The method according to any one of claims 1 to 8, wherein in step c) the welding web (2b) is located in the region of the channel (7b), wherein the distance (Xb) between the end face of the welding web (2b) facing the die (5) and the channel entrance plane (14b) is >0 to 3mm outside the channel (7b) or 0 to 10mm inside the channel (7 b).

10. Moulded body enclosing a cavity, obtainable by a method according to any one of claims 1 to 9.

11. A mould (5) for welding two components (1a, 1b), the mould comprising a continuous channel (7a), wherein the channel (7a) comprises means (11a) for introducing hot gas, and wherein a welding web (2a) of a first component (1a) is positionable in the region of the channel (7a), wherein the trajectory of the welding web (2a) substantially corresponds to the trajectory of the channel (7a), wherein a first internal space (20a) can be formed between the first component (1a) and the mould (5), and wherein the mould (5) comprises means (30a) for actively adjusting the pressure.

12. A mould (5) according to claim 11, wherein said means (30a) are positioned in an area enclosed by the trajectory of said channel (7 a).

13. A mould (5) according to claim 11 or 12, wherein the mould comprises a first side (6a) and a second side (6b), wherein the channel (7a) is arranged on the first side (6a), and wherein the mould (5) comprises a continuous channel (7b), wherein the channel (7b) comprises means (11b) for introducing hot gas, and wherein the weld web (2b) of the second component (1b) is positionable in the region of the channel (7b), wherein the trajectory of the welding web (2b) substantially corresponds to the trajectory of the channel (7b), wherein a second inner space (20b) can be formed between the second component (1b) and the mould (5), wherein the mould (5) comprises means (30b) for actively adjusting the pressure, and wherein the channel (7b) is arranged on the second side (6b) of the mould (5).

14. A mould (5) according to any one of claims 1 to 13, wherein said means (30b) are positioned in an area enclosed by the trajectory of said channel (7 b).

15. The method according to claim 1, wherein the device (30a) is positioned in the first assembly (1a) and/or the device (30b) is positioned in the second assembly (1 b).

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