Sleeve-fish primary processing complete equipment

文档序号:1805202 发布日期:2021-11-09 浏览:29次 中文

阅读说明:本技术 鱿鱼初加工成套设备 (Sleeve-fish primary processing complete equipment ) 是由 梁文涛 孙建胜 郭军 于 2021-08-29 设计创作,主要内容包括:一种能够对鱿鱼进行全工序自动化初加工的鱿鱼初加工成套设备。它是在工作台上按工位次序依次设置捞料机、拉距传送线、理顺传送线、测长去头线、内脏清理线、鱼骨检测机、去骨去鳍线,共同组成一套完整的鱿鱼初加工成套设备,对鱿鱼进行去头、去内脏、去骨、去尾鳍全工序自动化初加工。它加工质量稳定可靠、作业效率高,可实现车间无人化智能生产,极大节省人力资源成本、降低工人劳动强度和优化车间的工作环境。(A sleeve-fish preliminary processing complete equipment capable of carrying out full-process automatic preliminary processing on sleeve-fish. According to the automatic sleeve-fish head removing and fin removing complete equipment, a material fishing machine, a distance-pulling transmission line, a straightening transmission line, a length-measuring head removing line, a viscera cleaning line, a fishbone detection machine and a bone and fin removing line are sequentially arranged on a workbench according to the sequence of stations, a set of complete sleeve-fish primary processing complete equipment is formed together, and the automatic primary processing of the whole process of head removing, viscera removing, bone removing and tail fin removing is carried out on the sleeve-fish. The automatic processing machine has stable and reliable processing quality and high operation efficiency, can realize unmanned intelligent production in a workshop, greatly saves the labor resource cost, reduces the labor intensity of workers and optimizes the working environment of the workshop.)

1. The utility model provides a squid preliminary working complete sets, includes the workstation, characterized by:

the automatic squid processing device comprises a workbench, wherein a fishing machine is arranged at the initial position of the workbench, a material pool is arranged in the fishing machine, a heating device is arranged at the bottom of the material pool, an inclined partition plate with holes is arranged above the heating device, the material pool is divided into an upper part and a lower part by the partition plate, squids to be processed can only be positioned at the upper part of the partition plate, one end of the fishing machine is provided with a plurality of sets of parallel fishing conveying mechanisms on which hoppers are uniformly distributed, the fishing conveying mechanisms are uniformly and obliquely downwards deep into the material pool, the bottoms of the fishing conveying mechanisms are close to the inclined plane of the partition plate, the inclined plane of the partition plate is downwards inclined towards the bottom of the fishing conveying mechanisms, the hoppers are uniformly provided with the inclined plane and the holes, and the fishing conveying mechanisms are driven by a motor to move upwards from water;

the method comprises the following steps that a pull-distance transmission line is arranged on a workbench at a station of a lower channel of a material fishing machine, the pull-distance transmission line consists of a low-speed preceding transmission line and a high-speed succeeding transmission line, the two transmission lines share a motor and adopt different gear ratios, the preceding transmission line is adjacent to a material fishing transmission mechanism of the material fishing machine, the squid to be processed falls into the preceding transmission line from a hopper on the material fishing transmission mechanism, and is accelerated and the distance is increased when the squid to be processed is conveyed to the succeeding transmission line;

arranging a straightening transmission line on a workbench at a station of a lower channel of the pull-distance transmission line, arranging a herringbone transmission line which is driven by a motor and has an adjustable gradient with the horizontal direction on the straightening transmission line, wherein the gradient starting end of the herringbone transmission line is close to a rear transmission line of the pull-distance transmission line, a set of water flow controller with a flushing faucet is arranged above the high gradient end of the herringbone transmission line, and a discharge port with an arc-shaped closing-up is arranged below the end of the high gradient end of the herringbone transmission line;

a working table at the next station of the transmission line is provided with a length measuring head removing line, a sleeve-fish trunk transmission belt which is driven by a motor and is through long is arranged on the length measuring head removing line, one or a plurality of length measuring head removing machines are arranged on the length measuring head removing line, the length measuring head removing machines are positioned above and vertical to the sleeve-fish trunk transmission belt, a sleeve-fish transmission passage with side baffles is arranged on the length measuring head removing machines, the population of the sleeve-fish transmission passage is close to the discharge port of the arranging transmission line, the sleeve-fish transmission passage faces to the outer side of the sleeve-fish trunk transmission belt and is vertical to the sleeve-fish trunk transmission belt, a lower layer transmission belt for transmitting sleeve-fish and an upper layer transmission belt for compressing the sleeve-fish and preventing the sleeve-fish from sliding are arranged in the sleeve-fish transmission passage, the side baffles of the sleeve-fish transmission passage are respectively provided with an optoelectronic switch and an encoder, a set of fixing manipulator is arranged at the sleeve-fish transmission passage, and an open sleeve-fish head transmission passage is arranged right below the outlet, a set of moving manipulator which is arranged outside the fixed manipulator is arranged at the outlet of the sleeve-fish transmission channel, and the moving manipulator is positioned right above the sleeve-fish trunk conveyor belt when running to the outermost end, a set of tubular sleeve-fish trunk conveyor vertical to the sleeve-fish trunk conveyor belt is horizontally arranged at one side of the tail end of the length measuring and head removing line, a tubular shell of the sleeve-fish trunk conveyor is of a double-layer hollow structure, an air inlet communicated with the hollow structure is arranged on the shell, the hollow structure is closed at an inlet of the sleeve-fish trunk conveyor, and is annularly opened at an outlet, a sleeve-fish trunk baffle inclined to the sleeve-fish trunk conveyor is horizontally arranged at the tail end of the length measuring head removing line and above the sleeve-fish trunk conveyor belt, the tail end of the sleeve-fish trunk baffle is close to the inlet of the sleeve-fish trunk conveyor, a plurality of vent holes which are arranged in a row are uniformly distributed on the sleeve-fish trunk baffle, and all the vent holes are inclined towards the inlet of the sleeve-fish trunk conveyor;

a rotary table driven to rotate by a motor is horizontally arranged on a workbench at a next station of the length measuring and head removing line, a viscera cleaning line consisting of a lead-in machine, a fixing machine and a viscera cleaning machine is arranged on the rotary table, the lead-in machine, the fixing machine and the viscera cleaning machine are vertically arranged on a frame at the corresponding station of the rotary table, the lead-in machine and the viscera cleaning machine can be lifted and moved up and down at the respective stations, a cam mechanism is arranged on the rotary table, the lead-in machine, the fixing machine and the viscera cleaning machine are connected through the cam mechanism and are driven by the cam mechanism in a unified way, the action flow of the whole viscera cleaning line is guided by a cam groove and has a fixed rhythm, and the viscera cleaning machine rotates along with the rotary table, is matched with the cam groove to guide and lifted and works synchronously in a time sharing way with the lead-in machine;

the lead-in machine is arranged on the frame through a base, one side of the base is provided with a set of vertical sliding chutes, the other side of the base is provided with a guide rod barrel parallel to the sliding chutes, a hollow guide rod which can move up and down in the inner cavity of the guide rod cylinder and is made of magnetic conductive materials is arranged in the guide rod cylinder, holes are evenly distributed on the wall of the guide rod, an open squid trunk lead-in interface is arranged at the top of the guide rod cylinder, when the lead-in machine runs to the lead-in fixed station, the squid trunk leading-in interface is just opposite to and is close to the outlet of the squid trunk conveyor on the line for measuring length and removing head so as to accept the input of the squid trunk, a round discharging control rubber sheet is arranged at the bottom outlet of the guide rod cylinder, holes and cracks are preset on the discharging control rubber sheet, a section of magnet ring which can slide on the guide rod cylinder is sleeved outside the guide rod cylinder, a lifting control copper sleeve which is provided with a motion control bearing and can move up and down along the sliding chute is arranged on the base, and the magnet ring is embedded in the lifting control copper sleeve and can be lifted synchronously with the lifting control copper sleeve;

the fixing machine consists of a hollow cylindrical outer cylinder, a hollow cylindrical inner cylinder arranged in the outer cylinder, a piston capable of moving up and down in the inner cylinder and a circular machine head arranged at the top of the outer cylinder, holes are uniformly distributed at the upper part of the inner wall of the inner cylinder, the lower part of the inner wall of the inner cylinder is sealed, a rotation control gear driven by a servo motor is sleeved at the outer edge of the machine head, a raised fixing machine inlet communicated with the inner cylinder body is arranged in the center of the machine head, the fixing machine inlet consists of a raised annular columnar supporting framework and an elastic rubber pad sleeved on the supporting framework, holes are uniformly distributed on the circumference of the inner wall of the supporting framework, the inner cavity of the supporting framework is connected with the inner cylinder body and the outer cylinder body, a plurality of pairs of thrust rods and guide grooves which correspond one to one are uniformly distributed on the circumference of an annular area between a fixing machine inlet and a rotation control gear on a machine head, the thrust rods run under the guidance of the guide grooves, and the thrust rods are connected with elastic rubber pads towards the inlet end of the fixing machine;

the viscera cleaning machine is cylindrical, the inner cavity of the viscera cleaning machine is hollow, the upper end and the lower end of the viscera cleaning machine are both provided with openings, a sleeve-fish viscera delivery pipe communicated with the inner cavity is arranged at the opening at the upper end of the viscera cleaning machine, the lower end of the viscera cleaning machine is an insertion part with taper, a plurality of high-pressure gas nozzles communicated with the inner cavity are annularly arranged at the insertion part, and a high-pressure gas access port communicated with the inner cavity, a plurality of obliquely air guide channels annularly arranged and communicated with the inner cavity and a plurality of rocker guide holes annularly arranged, the upper parts of which are deep and gradually and outwards obliquely output are sequentially arranged on the viscera cleaning machine body above the insertion part from top to bottom;

a fishbone detector is arranged on a workbench below a running track of the viscera cleaning line viscera cleaning machine, a supporting base platform of the fishbone detector is horizontally fixed at a fishbone detection station, a rotary lifting platform and a synchronous lifting base which are parallel to the supporting base platform are respectively arranged right above and right below the supporting base platform, a screw rod and a plurality of guide shafts with equal length are vertically arranged between the supporting base platform, the rotary lifting platform and the synchronous lifting base, the screw rod penetrates through the supporting base platform and the rotary lifting platform, a screw rod lifting gear is sleeved at the top end of the screw rod after penetrating through the rotary lifting platform, threads matched with the screw rod are respectively arranged at the penetrating positions of the supporting base platform and the rotary lifting platform by the screw rod, the guide shafts penetrate through the supporting base platform, the top ends of the guide shafts are all fixed on the rotary lifting platform, the bottom ends of the guide shafts are all fixed on the synchronous lifting base, and sliding sleeves for lifting of the guide shafts are respectively arranged at the penetrating positions of the supporting base platform by the guide shafts, a servo motor with a motor shaft provided with a gear is arranged on one side of the rotary lifting platform, a rotatable cylindrical detection cylinder is arranged right above a lead screw lifting gear on the rotary lifting platform, a plurality of mounting holes are formed in the upper end of the detection cylinder, a photoelectric switch is arranged in each mounting hole, a detection disc is sleeved at the lower end of the detection cylinder, a plurality of square holes are uniformly distributed on the outer side of the detection disc along the circumference, a groove-shaped photoelectric switch transmitting tube and a groove-shaped photoelectric switch receiving tube are arranged in each square hole respectively, a motor shaft gear of the servo motor is connected with the lead screw lifting gear through a synchronous belt, and a motor shaft of the servo motor is connected with the detection cylinder through a crankshaft connecting rod;

a bone and fin removing line is arranged on a workbench below a running track of the viscera cleaning line viscera cleaning machine, a motion mechanism base of the bone and fin removing line is horizontally fixed at a bone and fin removing station, a working mechanism base capable of rotating and lifting is arranged in parallel right above the motion mechanism base, a rotary lifting pillar is vertically arranged between the motion mechanism base and the working mechanism base, the upper end of the rotary lifting pillar is arranged below the working mechanism base and enables the working mechanism base and the rotary lifting pillar to synchronously rotate and lift, the lower end of the rotary lifting pillar is arranged above the motion mechanism base and is connected with a working mechanism base rotary gear and a working mechanism base lifting gear which are sequentially arranged right in the middle below the motion mechanism base and coaxial from top to bottom, a screw rod penetrating through the motion mechanism base, the working mechanism base rotary gear and the working mechanism base lifting gear is vertically arranged right in the middle of the lower end of the rotary lifting pillar, and the working mechanism base lifting gear is driven by a wire The shaft center through which the lever passes is provided with threads matched with the screw rod, two sides below the base of the movement mechanism are respectively provided with a servo motor with a motor shaft gear, one servo motor drives the rotary lifting support and the base of the working mechanism to synchronously rotate through the engagement of a motor shaft gear of the servo motor and a rotary gear of the base of the working mechanism, the other servo motor drives the lifting gear of the base of the working mechanism through the cooperation of a motor shaft gear of the servo motor and a synchronous belt, and further drives the rotary lifting support and the base of the working mechanism to synchronously lift through the screw rod, a fin removing machine and a bone removing machine are arranged above the base of the working mechanism, double racks which are parallel to each other, have a neutral position in the middle and are provided with teeth on the upper surface and opposite inner side surfaces are horizontally arranged at the fin removing machine position, a double-arc-shaped outer clamp and a single-arc-shaped inner clamp are arranged above the double racks, the outer clamp comprises two parallel outer clamps, have a neutral position in the middle and are closed at two ends, The fan-shaped gears with the same specification are formed, one fan-shaped gear is meshed with teeth on the upper surface of one rack in the double racks, the inner clamp is a fan-shaped gear with one end penetrating through a middle neutral position of the outer clamp and the specification matched with the fan-shaped gear of the outer clamp, the inner clamp is meshed with teeth on the upper surface of the other rack in the double racks, the end of one end of the inner clamp penetrating through the middle neutral position of the outer clamp is an inner clamp chuck, the end of one end of the outer clamp opposite to the inner clamp chuck is an outer clamp chuck, polyurethane clamping pieces are embedded in the inner clamp chuck and the outer clamp chuck, each polyurethane clamping piece is formed by two polyurethane fins with angles, the angle of each fin is increased along with the increase of pressure until the angle reaches 180 degrees, the polyurethane clamping pieces on the inner clamp chuck and the outer clamp chuck are changed into a state, a clamping and tensioning gear which is parallel to the teeth on the inner side surface of the double racks is arranged between the double racks, a servo motor with a motor shaft gear is arranged at the position of the fin removing machine, and the servo motor is connected with a clamping and tensioning gear through a synchronous belt The gear further drives the inner clamping chuck and the outer clamping chuck to clamp or open, the bone removing machine station is higher than the fin removing machine station, a servo motor with a motor shaft with a gear is horizontally arranged at the bone removing machine station, a main rocker rotating base and a main fixed shaft are arranged above the servo motor, a main rocker capable of rocking around the main fixed shaft is arranged on the main rocker rotating base, an air jet hole is formed in the outer end of the main rocker, a main rocker rotating gear set consisting of a gear set and a sector gear is arranged at the same side of the main rocker rotating base and a servo motor shaft, the servo motor is connected with the main rocker rotating gear set through a synchronous belt to drive the main rocker to rotate, an auxiliary rocker rotating base and an auxiliary fixed shaft are arranged at the same side of the main rocker rotating base and the servo motor shaft, a cam groove is formed in the auxiliary rocker rotating base and runs in a cam groove curve, a through T-shaped groove is formed in the lower end face of the main rocker, and a T-shaped groove with an upper end face matched with the T-shaped groove is formed in the T-shaped groove The auxiliary rocker of the sliding block can slide in the T-shaped groove, the auxiliary rocker is driven by the main rocker to rotate around the auxiliary fixed shaft, a polyurethane clamping block is embedded at the front end of the auxiliary rocker, a spring is arranged at the tail end of the T-shaped groove of the main rocker, which is close to the main fixed shaft, a front auxiliary rocker is pushed to prop against the front end of the T-shaped groove when the spring is ejected, namely, a rocker opening is clamped, and the auxiliary rocker and the front end of the T-shaped groove form a neutral position when the spring is compressed, namely, the rocker opening is opened;

the automatic squid processing device comprises a material fishing machine, a distance-pulling transmission line, a straightening transmission line, a length-measuring head-removing line, an internal organ cleaning line, a fishbone detection machine and a bone-removing fin-removing line which are connected and arranged on a workbench according to the sequence of stations to form a complete set of complete squid primary processing complete equipment.

Technical Field

The invention relates to marine product primary processing complete equipment, in particular to sleeve-fish primary processing complete equipment capable of carrying out full-process automatic primary processing on sleeve-fish.

Background

The initial processing of the squid accounts for more than 90 percent of the whole world in China, and numerous initial processing enterprises of the squid are distributed in coastal areas, so that the number of workers is huge. At present, the known squid primary processing complete equipment is a simple assembly line mainly composed of a workbench and a conveyor belt, the conveyor belt continuously conveys squid to be processed to each station at two sides of the workbench, workers complete each squid primary processing procedure of removing heads, viscera, bones and tail fins by means of manual tools such as knives and scissors in the assistant at the stations, and a plurality of small factories even do not have the simple assembly line for squid primary processing of the workers, but each worker independently completes the whole procedure, which is basically the same as that of ordinary people for processing squid in a kitchen.

However, the known sleeve-fish primary processing complete equipment is low in efficiency, consumes a large amount of manpower resources, is high in labor intensity and is poor in working environment because all processes are manually operated by workers. Under the current situation, if the process is continuously maintained according to the prior art, the squid primary processing industry which once makes a great contribution to the economy of China is difficult to continue, and the increased labor cost and the difficulty in recruitment compel the industry to lose competitive advantages step by step, so that the enterprise is difficult to operate and even can only go out of the sea to survive. The industry's competent enterprises have tried to automate their production, but they have not succeeded to date due to the complexity of the process.

Disclosure of Invention

In order to overcome the defects of low efficiency, large consumption of human resources, high labor intensity and poor working environment of the conventional sleeve-fish primary processing complete equipment due to the fact that the whole process is manually operated by workers, the invention provides the sleeve-fish primary processing complete equipment which can not only carry out full-process automatic primary processing of removing heads, viscera, bones and tail fins of sleeve-fish, but also greatly improve the working efficiency, greatly save the human resources, obviously reduce the labor intensity of the workers and greatly optimize the working environment of a workshop.

The technical scheme adopted by the invention for solving the technical problems is as follows: the automatic squid processing device comprises a workbench, wherein a fishing machine is arranged at the initial position of the workbench, a material pool is arranged in the fishing machine, a heating device is arranged at the bottom of the material pool, an inclined partition plate with holes is arranged above the heating device, the material pool is divided into an upper part and a lower part by the partition plate, squids to be processed can only be positioned at the upper part of the partition plate, one end of the fishing machine is provided with a plurality of sets of parallel fishing conveying mechanisms on which hoppers are uniformly distributed, the fishing conveying mechanisms are uniformly and obliquely downwards deep into the material pool, the bottoms of the fishing conveying mechanisms are close to the inclined plane of the partition plate, the inclined plane of the partition plate is downwards inclined towards the bottom of the fishing conveying mechanisms, the hoppers are uniformly provided with the inclined plane and the holes, and the fishing conveying mechanisms are driven by a motor to move upwards from water;

the method comprises the following steps that a pull-distance transmission line is arranged on a workbench at a station of a lower channel of a material fishing machine, the pull-distance transmission line consists of a low-speed preceding transmission line and a high-speed succeeding transmission line, the two transmission lines share a motor and adopt different gear ratios, the preceding transmission line is adjacent to a material fishing transmission mechanism of the material fishing machine, the squid to be processed falls into the preceding transmission line from a hopper on the material fishing transmission mechanism, and is accelerated and the distance is increased when the squid to be processed is conveyed to the succeeding transmission line;

arranging a straightening transmission line on a workbench at a station of a lower channel of the pull-distance transmission line, arranging a herringbone transmission line which is driven by a motor and has an adjustable gradient with the horizontal direction on the straightening transmission line, wherein the gradient starting end of the herringbone transmission line is close to a rear transmission line of the pull-distance transmission line, a set of water flow controller with a flushing faucet is arranged above the high gradient end of the herringbone transmission line, and a discharge port with an arc-shaped closing-up is arranged below the end of the high gradient end of the herringbone transmission line;

a working table at the next station of the transmission line is provided with a length measuring head removing line, a sleeve-fish trunk transmission belt which is driven by a motor and is through long is arranged on the length measuring head removing line, one or a plurality of length measuring head removing machines are arranged on the length measuring head removing line, the length measuring head removing machines are positioned above and vertical to the sleeve-fish trunk transmission belt, a sleeve-fish transmission passage with side baffles is arranged on the length measuring head removing machines, the population of the sleeve-fish transmission passage is close to the discharge port of the arranging transmission line, the sleeve-fish transmission passage faces to the outer side of the sleeve-fish trunk transmission belt and is vertical to the sleeve-fish trunk transmission belt, a lower layer transmission belt for transmitting sleeve-fish and an upper layer transmission belt for compressing the sleeve-fish and preventing the sleeve-fish from sliding are arranged in the sleeve-fish transmission passage, the side baffles of the sleeve-fish transmission passage are respectively provided with an optoelectronic switch and an encoder, a set of fixing manipulator is arranged at the sleeve-fish transmission passage, and an open sleeve-fish head transmission passage is arranged right below the outlet, a set of moving manipulator which is arranged outside the fixed manipulator is arranged at the outlet of the sleeve-fish transmission channel, and the moving manipulator is positioned right above the sleeve-fish trunk conveyor belt when running to the outermost end, a set of tubular sleeve-fish trunk conveyor vertical to the sleeve-fish trunk conveyor belt is horizontally arranged at one side of the tail end of the length measuring and head removing line, a tubular shell of the sleeve-fish trunk conveyor is of a double-layer hollow structure, an air inlet communicated with the hollow structure is arranged on the shell, the hollow structure is closed at an inlet of the sleeve-fish trunk conveyor, and is annularly opened at an outlet, a sleeve-fish trunk baffle inclined to the sleeve-fish trunk conveyor is horizontally arranged at the tail end of the length measuring head removing line and above the sleeve-fish trunk conveyor belt, the tail end of the sleeve-fish trunk baffle is close to the inlet of the sleeve-fish trunk conveyor, a plurality of vent holes which are arranged in a row are uniformly distributed on the sleeve-fish trunk baffle, and all the vent holes are inclined towards the inlet of the sleeve-fish trunk conveyor;

a rotary table driven to rotate by a motor is horizontally arranged on a workbench at a next station of the length measuring and head removing line, a viscera cleaning line consisting of a lead-in machine, a fixing machine and a viscera cleaning machine is arranged on the rotary table, the lead-in machine, the fixing machine and the viscera cleaning machine are vertically arranged on a frame at the corresponding station of the rotary table, the lead-in machine and the viscera cleaning machine can be lifted and moved up and down at the respective stations, a cam mechanism is arranged on the rotary table, the lead-in machine, the fixing machine and the viscera cleaning machine are connected through the cam mechanism and are driven by the cam mechanism in a unified way, the action flow of the whole viscera cleaning line is guided by a cam groove and has a fixed rhythm, and the viscera cleaning machine rotates along with the rotary table, is matched with the cam groove to guide and lifted and works synchronously in a time sharing way with the lead-in machine;

the lead-in machine is arranged on the frame through a base, one side of the base is provided with a set of vertical sliding chutes, the other side of the base is provided with a guide rod barrel parallel to the sliding chutes, a hollow guide rod which can move up and down in the inner cavity of the guide rod cylinder and is made of magnetic conductive materials is arranged in the guide rod cylinder, holes are evenly distributed on the wall of the guide rod, an open squid trunk lead-in interface is arranged at the top of the guide rod cylinder, when the lead-in machine runs to the lead-in fixed station, the squid trunk leading-in interface is just opposite to and is close to the outlet of the squid trunk conveyor on the line for measuring length and removing head so as to accept the input of the squid trunk, a round discharging control rubber sheet is arranged at the bottom outlet of the guide rod cylinder, holes and cracks are preset on the discharging control rubber sheet, a section of magnet ring which can slide on the guide rod cylinder is sleeved outside the guide rod cylinder, a lifting control copper sleeve which is provided with a motion control bearing and can move up and down along the sliding chute is arranged on the base, and the magnet ring is embedded in the lifting control copper sleeve and can be lifted synchronously with the lifting control copper sleeve;

the fixing machine consists of a hollow cylindrical outer cylinder, a hollow cylindrical inner cylinder arranged in the outer cylinder, a piston capable of moving up and down in the inner cylinder and a circular machine head arranged at the top of the outer cylinder, holes are uniformly distributed at the upper part of the inner wall of the inner cylinder, the lower part of the inner wall of the inner cylinder is sealed, a rotation control gear driven by a servo motor is sleeved at the outer edge of the machine head, a raised fixing machine inlet communicated with the inner cylinder body is arranged in the center of the machine head, the fixing machine inlet consists of a raised annular columnar supporting framework and an elastic rubber pad sleeved on the supporting framework, holes are uniformly distributed on the circumference of the inner wall of the supporting framework, the inner cavity of the supporting framework is connected with the inner cylinder body and the outer cylinder body, a plurality of pairs of thrust rods and guide grooves which correspond one to one are uniformly distributed on the circumference of an annular area between a fixing machine inlet and a rotation control gear on a machine head, the thrust rods run under the guidance of the guide grooves, and the thrust rods are connected with elastic rubber pads towards the inlet end of the fixing machine;

the viscera cleaning machine is cylindrical, the inner cavity of the viscera cleaning machine is hollow, the upper end and the lower end of the viscera cleaning machine are both provided with openings, a sleeve-fish viscera delivery pipe communicated with the inner cavity is arranged at the opening at the upper end of the viscera cleaning machine, the lower end of the viscera cleaning machine is an insertion part with taper, a plurality of high-pressure gas nozzles communicated with the inner cavity are annularly arranged at the insertion part, and a high-pressure gas access port communicated with the inner cavity, a plurality of obliquely air guide channels annularly arranged and communicated with the inner cavity and a plurality of rocker guide holes annularly arranged, the upper parts of which are deep and gradually and outwards obliquely output are sequentially arranged on the viscera cleaning machine body above the insertion part from top to bottom;

a fishbone detector is arranged on a workbench below a running track of the viscera cleaning line viscera cleaning machine, a supporting base platform of the fishbone detector is horizontally fixed at a fishbone detection station, a rotary lifting platform and a synchronous lifting base which are parallel to the supporting base platform are respectively arranged right above and right below the supporting base platform, a screw rod and a plurality of guide shafts with equal length are vertically arranged between the supporting base platform, the rotary lifting platform and the synchronous lifting base, the screw rod penetrates through the supporting base platform and the rotary lifting platform, a screw rod lifting gear is sleeved at the top end of the screw rod after penetrating through the rotary lifting platform, threads matched with the screw rod are respectively arranged at the penetrating positions of the supporting base platform and the rotary lifting platform by the screw rod, the guide shafts penetrate through the supporting base platform, the top ends of the guide shafts are all fixed on the rotary lifting platform, the bottom ends of the guide shafts are all fixed on the synchronous lifting base, and sliding sleeves for lifting of the guide shafts are respectively arranged at the penetrating positions of the supporting base platform by the guide shafts, a servo motor with a motor shaft provided with a gear is arranged on one side of the rotary lifting platform, a rotatable cylindrical detection cylinder is arranged right above a lead screw lifting gear on the rotary lifting platform, a plurality of mounting holes are formed in the upper end of the detection cylinder, a photoelectric switch is arranged in each mounting hole, a detection disc is sleeved at the lower end of the detection cylinder, a plurality of square holes are uniformly distributed on the outer side of the detection disc along the circumference, a groove-shaped photoelectric switch transmitting tube and a groove-shaped photoelectric switch receiving tube are arranged in each square hole respectively, a motor shaft gear of the servo motor is connected with the lead screw lifting gear through a synchronous belt, and a motor shaft of the servo motor is connected with the detection cylinder through a crankshaft connecting rod;

a bone and fin removing line is arranged on a workbench below a running track of the viscera cleaning line viscera cleaning machine, a motion mechanism base of the bone and fin removing line is horizontally fixed at a bone and fin removing station, a working mechanism base capable of rotating and lifting is arranged in parallel right above the motion mechanism base, a rotary lifting pillar is vertically arranged between the motion mechanism base and the working mechanism base, the upper end of the rotary lifting pillar is arranged below the working mechanism base and enables the working mechanism base and the rotary lifting pillar to synchronously rotate and lift, the lower end of the rotary lifting pillar is arranged above the motion mechanism base and is connected with a working mechanism base rotary gear and a working mechanism base lifting gear which are sequentially arranged right in the middle below the motion mechanism base and coaxial from top to bottom, a screw rod penetrating through the motion mechanism base, the working mechanism base rotary gear and the working mechanism base lifting gear is vertically arranged right in the middle of the lower end of the rotary lifting pillar, and the working mechanism base lifting gear is driven by a wire The shaft center through which the lever passes is provided with threads matched with the screw rod, two sides below the base of the movement mechanism are respectively provided with a servo motor with a motor shaft gear, one servo motor drives the rotary lifting support and the base of the working mechanism to synchronously rotate through the engagement of a motor shaft gear of the servo motor and a rotary gear of the base of the working mechanism, the other servo motor drives the lifting gear of the base of the working mechanism through the cooperation of a motor shaft gear of the servo motor and a synchronous belt, and further drives the rotary lifting support and the base of the working mechanism to synchronously lift through the screw rod, a fin removing machine and a bone removing machine are arranged above the base of the working mechanism, double racks which are parallel to each other, have a neutral position in the middle and are provided with teeth on the upper surface and opposite inner side surfaces are horizontally arranged at the fin removing machine position, a double-arc-shaped outer clamp and a single-arc-shaped inner clamp are arranged above the double racks, the outer clamp comprises two parallel outer clamps, have a neutral position in the middle and are closed at two ends, The fan-shaped gears with the same specification are formed, one fan-shaped gear is meshed with teeth on the upper surface of one rack in the double racks, the inner clamp is a fan-shaped gear with one end penetrating through a middle neutral position of the outer clamp and the specification matched with the fan-shaped gear of the outer clamp, the inner clamp is meshed with teeth on the upper surface of the other rack in the double racks, the end of one end of the inner clamp penetrating through the middle neutral position of the outer clamp is an inner clamp chuck, the end of one end of the outer clamp opposite to the inner clamp chuck is an outer clamp chuck, polyurethane clamping pieces are embedded in the inner clamp chuck and the outer clamp chuck, each polyurethane clamping piece is formed by two polyurethane fins with angles, the angle of each fin is increased along with the increase of pressure until the angle reaches 180 degrees, the polyurethane clamping pieces on the inner clamp chuck and the outer clamp chuck are changed into a state, a clamping and tensioning gear which is parallel to the teeth on the inner side surface of the double racks is arranged between the double racks, a servo motor with a motor shaft gear is arranged at the position of the fin removing machine, and the servo motor is connected with a clamping and tensioning gear through a synchronous belt The gear further drives the inner clamping chuck and the outer clamping chuck to clamp or open, the bone removing machine station is higher than the fin removing machine station, a servo motor with a motor shaft with a gear is horizontally arranged at the bone removing machine station, a main rocker rotating base and a main fixed shaft are arranged above the servo motor, a main rocker capable of rocking around the main fixed shaft is arranged on the main rocker rotating base, an air jet hole is formed in the outer end of the main rocker, a main rocker rotating gear set consisting of a gear set and a sector gear is arranged at the same side of the main rocker rotating base and a servo motor shaft, the servo motor is connected with the main rocker rotating gear set through a synchronous belt to drive the main rocker to rotate, an auxiliary rocker rotating base and an auxiliary fixed shaft are arranged at the same side of the main rocker rotating base and the servo motor shaft, a cam groove is formed in the auxiliary rocker rotating base and runs in a cam groove curve, a through T-shaped groove is formed in the lower end face of the main rocker, and a T-shaped groove with an upper end face matched with the T-shaped groove is formed in the T-shaped groove The auxiliary rocker of the sliding block can slide in the T-shaped groove, the auxiliary rocker is driven by the main rocker to rotate around the auxiliary fixed shaft, a polyurethane clamping block is embedded at the front end of the auxiliary rocker, a spring is arranged at the tail end of the T-shaped groove of the main rocker, which is close to the main fixed shaft, a front auxiliary rocker is pushed to prop against the front end of the T-shaped groove when the spring is ejected, namely, a rocker opening is clamped, and the auxiliary rocker and the front end of the T-shaped groove form a neutral position when the spring is compressed, namely, the rocker opening is opened;

the automatic squid processing device comprises a material fishing machine, a distance-pulling transmission line, a straightening transmission line, a length-measuring head-removing line, an internal organ cleaning line, a fishbone detection machine and a bone-removing fin-removing line which are connected and arranged on a workbench according to the sequence of stations to form a complete set of complete squid primary processing complete equipment.

The working flow of the sleeve-fish primary processing complete equipment is as follows.

The work flow of the material fishing machine is as follows:

the material fishing machine is used for fishing the squid to be processed out of the material pool; when the automatic squid processing device works, water and the squid to be processed are placed into the material pool, the squid to be processed can only be positioned at the upper part of the partition plate, the material fishing and conveying mechanism is driven by the motor to ascend from the water and drive the water flow, the inclined surface of the hopper is convenient for the squid to be processed to enter the hopper downwards along the inclined surface of the partition plate, and after the hopper ascends to expose out of the water surface, the water flows out from the hole at the lower part of the hopper and drives the squid to be processed to completely enter the hopper; the heating device is used for controlling the water temperature of the material pool.

The working process of the distance-pulling conveying line is as follows:

the front-stage transmission line and the rear-stage transmission line share one motor and adopt different gear ratios, the speed of the rear-stage transmission line is higher than that of the front-stage transmission line, the squid to be processed falls into the front-stage transmission line from a hopper on the material fishing and conveying mechanism, and the squid to be processed is accelerated and the distance is enlarged when being conveyed to the rear-stage transmission line, so that preparation is made for a next procedure.

And (3) straightening the transmission line:

after being transmitted to a herringbone conveying belt of a straightening transmission line from a rear transmission line of a distance-pulling transmission line, the squid to be processed ascends along a slope under the action of friction force of the herringbone conveying belt, a water flushing faucet on a water flow controller jets downward water flow to impact the transmitted squid to be processed from top to bottom, and because the head resistance of the squid is larger than the trunk and the tail resistance of the squid is the smallest, the squid gradually becomes a posture with the head part below, the trunk part above and the tail part above under the action of the water flow, and the purpose of straightening the body posture of the squid to be processed is achieved; the herringbone transmission belt has the function of automatically gathering the squids, and the squids cannot deviate from the herringbone transmission belt during flushing; after the squid which is well flushed rises to the top of the herringbone conveying belt, the squid is conveyed to a next station through the discharge port, and the arc-shaped closing-in of the discharge port can help the squid to be processed to keep the original shape.

The working process of length measurement and head line removal:

the squid to be processed which is well flushed in the sequential transmission line is transmitted between a lower layer transmission belt and an upper layer transmission belt of a length-measuring head-removing line, when the pressed squid moves to the position of a photoelectric switch, a light source is interrupted to generate a signal, and the signal and a numerical value signal recorded by an encoder at the moment are transmitted to a system program; after the squid body which cuts off the light source passes through, the photoelectric switch receives the light signal again, and the signal recorded by the encoder at the moment are transmitted to a system program; the system program calculates the length of the squid according to the previous signals, and because all parts of the body of the same species of squid have a definite proportional relationship, the system program can simultaneously calculate the lengths of the head and the trunk of the squid and the size of the opening at the end part of the trunk; the sleeve-fish continues to move forward, after leaving an upper-layer conveyor belt, a system program determines the time for clamping the sleeve-fish according to encoder data, the system program transmits the time signal to a moving manipulator, the moving manipulator acts according to the system signal and clamps the trunk part of the sleeve-fish and moves forward, when the sleeve-fish head passes through a fixed manipulator, the fixed manipulator acts according to the system program signal and clamps the sleeve-fish head, because the position of the fixed manipulator is fixed, the moving manipulator drags the sleeve-fish to move continuously and can drop the sleeve-fish head matrix, the sleeve-fish trunk is placed on the sleeve-fish trunk conveyor belt after being transmitted above the sleeve-fish trunk conveyor belt by the moving manipulator, the fixed manipulator also releases the clamping at the moment, and the sleeve-fish head drops into a sleeve-fish head conveying channel below the sleeve-fish trunk conveyor belt; when the squid trunk is conveyed to the squid trunk baffle, compressed air oblique to the squid trunk conveyor is sprayed out of the air outlet, the squid trunk moves towards the inlet direction of the squid trunk conveyor under the combined action of gathering of the squid trunk baffle, conveying of the squid trunk conveyor belt and blowing of the guided compressed air sprayed out of the air outlet, and meanwhile, the guided compressed air sprayed out of the air outlet enables the squid trunk not to be tightly attached to the squid trunk baffle when moving, so that the damage to the squid trunk during conveying is avoided; compressed air is injected into the hollow structure of the sleeve-fish trunk conveyor shell through the air inlet and then is discharged from the outlet of the sleeve-fish trunk conveyor in a high-speed annular mode, so that vacuum is formed at the inlet of the sleeve-fish trunk conveyor, and the sleeve-fish trunk can be smoothly sucked into the sleeve-fish trunk conveyor and conveyed to the outlet of the sleeve-fish trunk conveyor.

The working process of the viscera cleaning line comprises the following steps:

the leading-in machine operates to a leading-in fixed station, the tail of the squid trunk downwards enters a guide rod from the outlet of the squid trunk conveyor through a squid trunk leading-in interface of the leading-in machine, the guide rod is positioned in a guide rod cylinder, a lifting control copper sleeve is positioned at the upper end of the leading-in machine under the action of a motion control bearing, a discharge control rubber sheet is closed, and the squid trunk is blocked in the guide rod by the discharge control rubber sheet and moves along with the leading-in machine; the guiding machine operates to the viscera cleaning station, the lifting control copper sleeve moves downwards along the sliding chute to drive the magnet ring to synchronously move downwards, the guide rod also synchronously moves downwards under the action of magnetic force, the guide rod moves downwards to open the discharge control rubber sheet and penetrate out the guide rod, and the squid trunk, namely the tail part, in the guide rod faces downwards and falls into the fixing machine through the inlet of the fixing machine;

when the machine is in a working state, the outer cylinder and the inner cylinder of the fixing machine are filled with saline water; the squid trunk end opening size data signals calculated by a system program control the servo motor to act to drive the rotation control gear on the outer edge of the machine head to rotate, and when the rotation control gear rotates, all the thrust rods are pushed to operate under the guidance of the corresponding guide grooves so as to push the elastic rubber pad to act to adjust the size of the inlet of the fixing machine, so that the size of the inlet of the fixing machine can be automatically controlled according to the size of the opening of the squid trunk end; the tail part of the squid trunk faces downwards and enters the cylinder body in the fixing machine through the inlet of the fixing machine, and then the squid trunk slides downwards along the inner wall of the inner cylinder body and has certain friction with the inner wall; the piston moves downwards, the hole on the inner wall of the support framework absorbs water to generate suction, and the suction sucks the sleeve-fish end opening outwards to expand the end opening; the piston continues to move downwards, water in the inner barrel body gushes out to the periphery of the barrel body to drive the squid trunk to expand outwards, meanwhile, along with the downward movement of the piston, the inner wall of the inner barrel body can also generate certain adsorption force on the outer surface of the squid trunk, and the corresponding opening of the whole squid trunk is also convenient for the viscera cleaning operation;

after the sleeve-fish trunk is fixed and the guiding machine is withdrawn, the viscera cleaning machine reaches the viscera cleaning station and is inserted into the sleeve-fish trunk downwards; the inserting part is provided with a taper, so that the sleeve-fish type squid inserting device can adapt to the trunk of the sleeve-fish of different sizes and adjust the inserting depth according to the size of the opening at the end part of the trunk of the sleeve-fish; when the squid is inserted, low-pressure gas is introduced into the trunk of the squid, and when the pressure of the low-pressure gas rises to a threshold value, the inner cavity of the trunk of the squid is tightly attached to the inserting part of the viscera cleaning machine, so that gas leakage cannot occur during work; the low-pressure valve is closed, the cam mechanism triggers the three-position two-way valve to act, high-pressure gas is introduced from the high-pressure gas inlet and is led out through the oblique gas guide channel, and the high-pressure gas nozzle can generate outward gas rotational flow to form an air knife to remove internal organs of the squid; the removed viscera is guided into a viscera collecting barrel through a squid viscera delivery pipe; the inside and outside of the fixing machine and the barrel are filled with saline water, and high-pressure gas is introduced into the fixing machine without damaging the squid trunk due to the incompressibility of liquid; after the viscera are cleared, the cam mechanism triggers the three-position two-way valve to change direction, the ventilation is changed into suction, meanwhile, the piston moves upwards, the opening at the end part of the squid trunk is contracted, the whole squid trunk is also contracted, and the squid trunk is integrally adsorbed and clings to the insertion part to move upwards along with the viscera clearing machine; the viscera cleaning machine moves upwards, leaves the fixing machine, continues to rotate along the circulating track, and enters the next working procedure;

the leading-in machine enters the fixing machine, the squid trunk is led in, the leading-in machine exits, the viscera cleaning machine is inserted into the squid trunk, the viscera cleaning machine moves upwards, leaves the fixing machine and enters the next procedure, and the operation is repeated.

The working process of the fishbone detector comprises the following steps:

the main function of the fish bone detector is to detect the positions of the fish bones and tail fins of the squids and provide data for the next procedure so as to extract the fish bones and remove the tail fins conveniently; the fishbone in the squid trunk protrudes out of the squid trunk, the surface of the squid trunk is rough, strong reflection cannot be generated after illumination, and strong reflection can be generated after the surface of the viscera cleaning machine is plated with chrome and the illumination, so that the fishbone can be detected by the photoelectric switch, and when the detection disc rotates, the rotating angle can be calculated according to the on-off times of the groove-shaped photoelectric switch; the servo motor can rotate to form two motions, namely, the rotary lifting platform is lifted up and down to drive the detection cylinder to lift up and down and the detection cylinder rotates back and forth within a certain angle range; the detection of the fish bones is realized by combining the two action flows, one action flow is to detect the relative height position of the sleeve-fish trunk opening and the viscera cleaning machine through the lifting of the fish bone detector relative to the sleeve-fish trunk, the other action flow is to detect the relative angle position of the fish bones and the viscera cleaning machine through the back-and-forth rotation of the fish bone detector relative to the sleeve-fish trunk and the generation of scanning track lines of the test light and the sleeve-fish trunk, and the combination of the two action flows can lead the system to read the position parameters of the relative height and the relative angle of the fish bones and the viscera cleaning machine; because the fishbone and the tail fin are both positioned on the back of the squid, and the intervals between the fishbone and the tail fin of the same squid are in the same proportional relation, the position of the tail fin can be calculated by detecting the position of the fishbone;

after the viscera cleaning machine runs to a station above the fishbone detection machine, a rotary lifting platform of the fishbone detection machine drives a detection cylinder to lift, and meanwhile, the detection cylinder and a detection disc rotate back and forth within a certain angle to detect the squid trunk on the viscera cleaning machine; when the detection barrel detects the fishbone in the squid trunk, the system program records the rising height of the fishbone detector and the rotating angle of the detection disc at the moment; after the position of the fishbone is determined, the fishbone detector descends to the original position, enters a preparation state, and waits for the next internal organ cleaning machine to arrive.

The working process of bone and fin removing comprises the following steps:

the bone and fin removing line works according to the squid bone and tail fin data detected by the bone detector; after the squid trunk is carried by the viscera cleaning machine detected by the fishbone detection machine to a station above the boning and fin-removing line, the boning and fin-removing line servo motor group moves according to system program signals; the rotary gear of the working mechanism base is driven by the servo motor to rotate and further drive the working mechanism base to rotate within a certain angle, the screw rod is driven by the servo motor to rotate and further drive the working mechanism base to lift, and the working mechanism base is lifted and rotated to a required position: the servo motor of the bone removing machine rotates to drive the main rocker and the auxiliary rocker to move downwards, the rocker heads at the front ends of the main rocker and the auxiliary rocker enter a rocker lead-in hole where a squid fishbone on the viscera cleaning machine is located, the rocker lead-in hole is deep and gradually inclines outwards, the rocker heads gradually hook outwards after entering, at the moment, the gas injection hole on the main rocker ejects gas outwards, so that an opening at the end part of the squid trunk wrapped at the insertion part of the viscera cleaning machine expands outwards, when the rocker heads move to the lowest position, a rocker port is closed to clamp the fishbone in the squid trunk, and a polyurethane clamping block at the front end of the auxiliary rocker ensures that the fishbone cannot be clamped when the rocker port is closed; the servo motor continues to rotate, the main rocker and the auxiliary rocker are gradually lifted to extract the fishbone from the squid trunk, the main rocker and the auxiliary rocker are lifted to a certain height, the openings of the rockers are opened, and the fishbone falls out; when the bone removing machine acts, the fin removing machine servo motor works to drive the inner clamp and the outer clamp to clamp the tail fin of the squid; the servo motor continues to rotate, the inner clamp and the outer clamp are gradually clamped, the angle of the wing piece of the polyurethane clamping piece on the clamping head of the inner clamp and the angle of the wing piece of the polyurethane clamping piece on the clamping head of the outer clamp are increased to 180 degrees, and under the action of friction force, the polyurethane clamping piece tightly squeezes the tail fin and generates outward displacement until the tail fin of the squid is torn off; and after the bone and fin removing is finished, the bone removing machine and the fin removing machine are restored to the original positions, the bone and fin removing line is restored to the quasi-working state, and the viscera cleaning machine is waited to enter again.

Drag for material machine, stretch out of a distance transmission line, arrange in order the transmission line, length measuring removes first line, viscera cleaning line, fishbone detection machine, remove the bone and remove the fin line and link up according to the station order, arrange, carry out the automatic assembly line preliminary working of full process to the squid to can adjust or increase and decrease the relevant equipment quantity of each station in order to further optimize overall arrangement and raise the efficiency according to actual processing demand.

The invention has the advantages that the full-process automatic assembly line primary processing can be carried out on the squids with various specifications, the processing quality is stable and reliable, the operating efficiency is greatly improved, the unmanned intelligent production in workshops can be realized, the human resource cost is greatly saved, the labor intensity of workers is obviously reduced, the working environment of the workshops is greatly optimized, the difficult problems of labor cost surge and difficult recruitment of domestic squid primary processing enterprises can be thoroughly solved, the squid primary processing complete equipment is free from operational dilemma, the roots are firmly pricked in the country, and the industrial loss is avoided.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic structural view of the fishing material machine of the present invention.

FIG. 2 is a sectional view of the fishing material machine of the present invention.

FIG. 3 is a schematic structural diagram of a hopper of the fishing machine of the present invention.

FIG. 4 is a schematic view of the structure of the distance conveying wire of the present invention.

Fig. 5 is a schematic view of the structure of the straightening conveyor line of the present invention.

FIG. 6 is a schematic structural view of the length measuring and head removing machine of the length measuring and head removing line of the present invention.

Fig. 7 is a schematic overall layout of the length measuring and head removing machine, the squid trunk conveyor and the squid trunk baffle on the length measuring and head removing line of the invention.

Fig. 8 is a schematic structural view of the squid trunk baffle on the measuring and de-heading line of the invention.

Fig. 9 is a schematic structural view of the squid trunk conveyor on the length measuring and head removing line of the invention.

Fig. 10 is a cross-sectional view of the squid trunk conveyor of the present invention on the length-measuring decapitating line.

Fig. 11 is a schematic view showing the configuration of the introducing machine in the preliminary operation state in the viscera cleaning line according to the present invention.

FIG. 12 is a schematic view showing the configuration of the introducing machine in the working state of the viscera cleaning line according to the present invention.

FIG. 13 is a schematic view showing the structure of the discharging control rubber sheet of the leading-in machine on the viscera cleaning line according to the present invention.

Fig. 14 is a schematic view showing the structure of a fixing machine of the viscera cleaning line according to the present invention.

Fig. 15 is a cross-sectional view of the fixing machine on the viscera cleaning line of the present invention.

Fig. 16 is a schematic view of the structure of the head of the fixing machine on the viscera cleaning line according to the invention.

Fig. 17 is a cross-sectional view of a head of the fixation machine on the viscera cleaning line of the present invention.

Fig. 18 is a schematic structural view of a head guide groove of a fixing machine on the viscera cleaning line according to the present invention.

Fig. 19 is a schematic view showing the structure of the viscera cleaning machine on the viscera cleaning line according to the present invention.

Fig. 20 is a sectional view of the viscera cleaning machine on the viscera cleaning line according to the invention.

FIG. 21 is a schematic structural diagram of the fishbone detector of the invention.

FIG. 22 is a schematic structural diagram of the transmission part of the fishbone detector of the invention.

FIG. 23 is a schematic view of the structure of the deboning and finning line of the present invention.

FIG. 24 is a schematic structural view of the bone and fin line removing motion mechanism of the present invention.

FIG. 25 is a schematic structural view of the bone and fin line removing mechanism of the present invention.

FIG. 26 is a schematic structural view of a fin removing machine in the bone and fin removing line working mechanism of the present invention.

FIG. 27 is a schematic structural view of the bone-removing machine in the bone-removing and fin-line-removing working mechanism of the present invention in a state of being clamped.

FIG. 28 is a schematic view of the clamping of the bone-removing machine in the bone-removing and fin-line removing working mechanism of the present invention.

FIG. 29 is a schematic view of the driving part of the bone-removing machine of the bone-removing and fin-line working mechanism of the present invention.

FIG. 30 is a schematic view of the structure of the head of the bone and fin line removing machine of the present invention.

FIG. 31 is a schematic view of the main rocker assembly of the bone removal mechanism of the present invention.

FIG. 32 is a schematic view of the secondary rocker member of the bone removal machine of the present invention.

In the figure, 1, a fishing machine, 2, a material pool, 3, a heating device, 4, a partition board, 5, a fishing material conveying mechanism, 6, a hopper, 7, a pull distance conveying line, 8, a front stage conveying line, 9, a rear stage conveying line, 10, a motor belt wheel, 11, a front stage conveying belt wheel, 12, a rear stage conveying belt wheel, 13, a straightening conveying line, 14, a herringbone conveying belt, 15, a water flow controller, 16, a discharge port, 17, a length measuring and head removing line, 18, a squid body conveying belt, 19, a length measuring and head removing machine, 20, a side baffle, 21, a squid conveying channel, 22, a lower conveying belt, 23, an upper conveying belt, 24, a photoelectric switch, 25, an encoder, 26, a fixed mechanical arm, 27, a squid head conveying channel, 28, a moving mechanical arm, 29, a squid body conveying machine, 30, an air inlet, 31, a hollow structure, 32, a squid body baffle, 33, an air outlet hole, 34, a leading-in machine, 35. the automatic fish-cleaning machine comprises a fixing machine, 36 parts of a viscera cleaning machine, 37 parts of a base, 38 parts of a sliding chute, 39 parts of a guide rod barrel, 40 parts of a guide rod, 41 parts of a squid trunk leading-in interface, 42 parts of a discharging control rubber sheet, 43 parts of a magnet ring, 44 parts of a motion control bearing, 45 parts of a lifting control copper sleeve, 46 parts of an outer barrel, 47 parts of an inner barrel, 48 parts of a piston, 49 parts of a nose, 50 parts of a rotation control gear, 51 parts of a fixing machine inlet, 52 parts of a support framework, 53 parts of an elastic rubber pad, 54 parts of a thrust rod, 55 parts of a guide groove, 56 parts of an inserting part, 57 parts of a high-pressure gas nozzle, 58 parts of a high-pressure gas inlet, 59 parts of a rocker leading-in hole, 60 parts of an oblique gas guide channel, 61 parts of a fishbone detection machine, 62 parts of a support base platform, 63 parts of a rotary lifting platform, 64 parts of a synchronous lifting base, 65 parts of a lead screw, 66 parts of a guide shaft, 67 parts of a lead screw lifting gear, 68 parts of a sliding sleeve, 69 parts of a servo motor, 70 parts of a detection barrel, 71. the device comprises a detection disc, 72, a groove type photoelectric switch, 73, a synchronous belt, 74, a crankshaft connecting rod, 75, a bone and fin removing line, 76, a motion mechanism base, 77, a working mechanism base, 78, a rotary lifting support, 79, a working mechanism base rotary gear, 80, a working mechanism base lifting gear, 81, a fin removing machine, 82, a bone removing machine, 83, double racks, 84, an outer clamp, 85, an inner clamp, 86, an inner clamp, 87, an outer clamp, 88, a polyurethane clamping piece, 89, a tension gear, 90, a main rocker rotating base, 91, a main fixed shaft, 92, a main rocker, 93, an air jet hole, 94, a main rocker rotating gear set, 95, an auxiliary rocker rotating base, 96, an auxiliary fixed shaft, 97, a curve cam groove, 98. T-shaped groove, 99. T-shaped sliding block, 100, an auxiliary rocker, 101, a polyurethane clamping block, 102, a spring, 103 and a rocker port.

Detailed Description

The embodiments of the present invention will be described in detail with reference to the accompanying drawings.

In fig. 1 and 2, a material fishing machine 1 is arranged at the initial position of a workbench, a material pool 2 is arranged in the material fishing machine 1, a heating device 3 is arranged at the bottom of the material pool 2, a baffle plate 4 which is inclined and provided with holes is arranged above the heating device 3, the baffle plate 4 divides the material pool 2 into an upper part and a lower part, and the squid to be processed can only be positioned at the upper part of the baffle plate 4, two sets of parallel material fishing and conveying mechanisms 5 which are uniformly provided with a hopper 6 are arranged at one end of the material fishing machine 1, the material fishing and conveying mechanisms 5 are uniformly inclined downwards and deeply into the material pool 2, the bottoms of the material fishing and conveying mechanisms are close to the inclined plane of the baffle plate 4, the inclined plane of the baffle plate 4 is inclined downwards and obliquely downwards and is used for fishing the bottom of the material conveying mechanisms 5, as shown in fig. 3, the hopper 6 is uniformly provided with inclined planes and holes, and the material fishing and conveying mechanisms 5 are driven by a motor to go upwards from water.

A pull-distance transmission line 7 is arranged on a workbench at a next station of the material scooping machine 1, the pull-distance transmission line 7 consists of a low-speed preceding transmission line 8 and a high-speed following transmission line 9, and the two transmission lines share one motor; as shown in fig. 4, the motor pulley 10 is divided into a large pulley and a small pulley, wherein the front-stage conveying pulley 11 is connected with the small pulley of the motor pulley 10 through a belt, the rear-stage conveying pulley 12 is connected with the large pulley of the motor pulley 10 through a belt, the transmission bearings of the front-stage conveying line 8 are connected with the front-stage conveying pulley 11, the transmission bearings of the rear-stage conveying line 9 are connected with the rear-stage conveying pulley 12 through keys, and the speeds of the front-stage conveying line 8 and the rear-stage conveying line 9 are controlled by the front-stage conveying pulley 11 and the rear-stage conveying pulley 12 respectively, so that the speed of the front-stage conveying line 8 is always smaller than the speed of the rear-stage conveying line 9 and the speeds of the front-stage conveying line 8 and the rear-stage conveying line 9 are not changed; the preceding stage transmission line 8 is close to the material fishing conveying mechanism 5 of the material fishing machine 1, and the squid to be processed falls into the preceding stage transmission line 8 from the hopper 6 on the material fishing conveying mechanism 5, and is accelerated and the space is enlarged when being conveyed to the subsequent stage transmission line 9.

In fig. 5, a straightening conveyor line 13 is arranged on a workbench at a next station of a pull-distance conveyor line 7, a herringbone conveyor belt 14 which is driven by a motor and has an adjustable gradient with the horizontal direction is arranged on the straightening conveyor line 13, the gradient starting end of the herringbone conveyor belt 14 is close to a next conveyor line 9 of the pull-distance conveyor line 7, a set of water flow controller 15 with a flushing faucet is arranged above the high gradient end of the herringbone conveyor belt 14, a discharge port 16 is arranged below the end of the high gradient end of the herringbone conveyor belt 14, and the discharge port 16 is provided with an arc-shaped closing-in.

As shown in fig. 7, a length measuring and head removing line 17 is arranged on a workbench at a station next to the length measuring and head removing line 13, a full-length squid trunk conveyor belt 18 driven by a motor is arranged on the length measuring and head removing line 17, one or a plurality of length measuring and head removing machines 19 are arranged on the length measuring and head removing line 17, and the length measuring and head removing machines 19 are positioned above and vertical to the squid trunk conveyor belt 18; as shown in fig. 6, a set of squid conveying channels 21 with side baffles 20 is arranged on the length measuring and head removing machine 19, the population of the squid conveying channels 21 is close to the discharge port 16 of the straightening conveying line 13, and the squid conveying channels 21 face to the outer side of the squid trunk conveying belt 18 and are vertical to the squid trunk conveying belt 18, a lower layer conveyor belt 22 for conveying the squids and an upper layer conveyor belt 23 for pressing the squids and preventing the squids from sliding with the lower layer conveyor belt 22 are arranged in the squid conveying channel 21, a photoelectric switch 24 and an encoder 25 are respectively arranged on the side baffle 20 of the squid transmission channel 21, a set of fixed mechanical hands 26 is arranged at the outlet of the squid transmission channel 21 and an open squid head transmission channel 27 is arranged right below the fixed mechanical hands, a set of moving manipulator 28 positioned outside the fixed manipulator 26 is arranged at the outlet of the squid transmission channel 21, and the moving manipulator 28 is positioned right above the squid trunk conveyor belt 18 when running to the outermost end; as shown in fig. 7, a set of tubular squid trunk conveyor 29 perpendicular to the squid trunk conveyor belt 18 is horizontally arranged at one side of the tail end of the length-measuring decapitation line 17, as shown in fig. 9 and 10, the tubular shell of the squid trunk conveyor 29 is arranged into a double-layer hollow structure 31, an air inlet 30 communicated with the hollow structure 31 is arranged on the shell, and the hollow structure 31 is closed at the inlet of the squid trunk conveyor 29 and is annularly opened at the outlet; as shown in fig. 7, a squid trunk baffle 32 inclined to the squid trunk conveyor 29 is horizontally arranged at the tail end of the length-measuring head-removing line 17 and above the squid trunk conveyor belt 18, the tail end of the squid trunk baffle 32 is close to the inlet of the squid trunk conveyor 29, and a plurality of air outlets 33 which are arranged in a row and are shown in fig. 8 are uniformly distributed on the squid trunk baffle 32, and all the air outlets 33 are inclined to the inlet of the squid trunk conveyor 29.

A rotary table driven by a motor to rotate is horizontally arranged on a workbench at a next station of the length measuring and head removing line 17, a viscera cleaning line consisting of a lead-in machine 34, a fixing machine 35 and a viscera cleaning machine 36 is arranged on the rotary table, the lead-in machine 34, the fixing machine 35 and the viscera cleaning machine 36 are vertically arranged on a frame at a corresponding station of the rotary table, the lead-in machine 34 and the viscera cleaning machine 36 can lift and move up and down at respective stations, a cam mechanism is arranged on the rotary table, the lead-in machine 34, the fixing machine 35 and the viscera cleaning machine 36 are connected through the cam mechanism and are driven by the cam mechanism uniformly, the action flow of the whole viscera cleaning line is guided by the cam groove and has a fixed rhythm, and the viscera cleaning machine 36 rotates along with the rotary table, is guided to lift by the cam groove and works synchronously with the lead-in a time sharing mode with the lead-in machine 34;

in fig. 11 and 12, the lead-in machine 34 is mounted on the frame through its base 37, a set of vertical sliding grooves 38 is set on one side of the base 37, a guide rod barrel 39 parallel to the sliding grooves 38 is set on the other side of the base 37, a hollow guide rod 40 made of magnetic conductive material and capable of moving up and down in the cavity of the guide rod barrel 39 is set in the guide rod barrel 39, holes are uniformly distributed on the wall of the guide rod 40, an open squid trunk lead-in interface 41 is set on the top of the guide rod barrel 39, when the lead-in machine 34 runs to the lead-in fixing station, the squid trunk lead-in interface 41 is just opposite to and close to the outlet of the squid trunk conveyor 29 on the measuring and lengthening and removing line 17 to receive the squid trunk input, a round discharge control rubber sheet 42 as shown in fig. 13 is set at the outlet at the bottom of the guide rod barrel 39, holes and cracks are preset on the discharge control rubber sheet 42, a section of a magnet ring 43 capable of sliding on the guide rod barrel 39 is sleeved, a lifting control copper sleeve 45 which is provided with a motion control bearing 44 and can move up and down along the sliding chute 38 is arranged on the base 37, and a magnet ring 43 is embedded in the lifting control copper sleeve 45 and can be lifted synchronously with the lifting control copper sleeve;

in fig. 14 and 15, the fixing machine 35 is composed of a hollow cylindrical outer cylinder 46, a hollow cylindrical inner cylinder 47 built in the outer cylinder 46, a piston 48 capable of moving up and down in the inner cylinder 47 and a circular machine head 49 arranged on the top of the outer cylinder 46, holes are uniformly distributed on the upper part of the inner wall of the inner cylinder 47 and the lower part is sealed, in fig. 16 and 17, a rotation control gear 50 driven by a servo motor is sleeved on the outer edge of the machine head 49, a fixing machine inlet 51 communicated with the inner cylinder 47 and raised is arranged in the center of the machine head 49, the fixing machine inlet 51 is composed of a raised circular ring cylindrical supporting framework 52 and an elastic rubber pad 53 sleeved on the supporting framework 52, holes are uniformly distributed on the circumference of the inner wall of the supporting framework 52, the inner cavity of the supporting framework 52 is connected with the inner cylinder 47 and the outer cylinder 46, a plurality of pairs of thrust rods 54 corresponding to one another are uniformly distributed on the circumference of the annular area between the fixing machine inlet 51 and the rotation control gear 50 on the machine head 49, and a plurality of thrust rods 54 are distributed on the circumference of the guiding grooves 55, and the thrust rods 54 are all guided by the guiding grooves 55 The lower running, the thrust rod 54 is connected with the elastic rubber cushion 53 towards the inlet 51 end of the fixing machine;

in fig. 19 and 20, the viscera cleaning machine 36 is cylindrical, the inner cavity is hollow, the upper end and the lower end are both open, a sleeve-fish viscera delivery pipe communicated with the inner cavity is arranged at the opening at the upper end of the viscera cleaning machine 36, the lower end is an insertion part 56 with taper, a plurality of high-pressure gas nozzles 57 communicated with the inner cavity are annularly arranged on the insertion part 56, a high-pressure gas access port 58 communicated with the inner cavity, a plurality of inclined gas guide channels 60 annularly arranged and communicated with the inner cavity and a plurality of rocker guide holes 59 annularly arranged, the upper part of which is deep and gradually inclines outwards are sequentially arranged on the viscera cleaning machine 36 body above the insertion part 56 from top to bottom.

In fig. 21 and 22, a fishbone detector 61 is arranged on a workbench below the operation track of the viscera cleaning line viscera cleaning machine 36, a supporting base platform 62 of the fishbone detector 61 is horizontally fixed at a fishbone detection station, a rotary lifting platform 63 and a synchronous lifting base 64 which are parallel to the supporting base platform 62 are respectively arranged right above and right below the supporting base platform 62, a lead screw 65 and two guide shafts 66 with equal length are vertically arranged between the supporting base platform 62, the rotary lifting platform 63 and the synchronous lifting base 64, the lead screw 65 penetrates through the supporting base platform 62 and the rotary lifting platform 63, a lead screw lifting gear 67 is sleeved at the top end of the lead screw 65 which penetrates through the rotary lifting platform 63, threads which are matched with the lead screw 65 are respectively arranged at the penetrating positions of the supporting base platform 62 and the rotary lifting platform 63 by the lead screw 65, the guide shafts 66 penetrate through the supporting base platform 62 and the top ends of the guide shafts 66 are fixed on the rotary lifting platform 63, The bottom all fixes on synchronous lift base 64, support base platform 62 is all set up the sliding sleeve 68 that supplies guiding axle 66 to go up and down by guiding axle 66 department of running through, set up motor shaft geared servo motor 69 in rotatory lift platform 63 one side, set up rotatable cylindric detection section of thick bamboo 70 directly over lead screw elevating gear 67 on rotatory lift platform 63, set up a plurality of mounting hole and set up photoelectric switch 24 respectively in every mounting hole at detection section of thick bamboo 70 upper end, a detection dish 71 is put to the lower pot head of detection section of thick bamboo 70, a plurality of square holes of circumference equipartition and set up cell type photoelectric switch 72 transmitting tube and receiver tube respectively in every square hole outside detection dish 71, servo motor 69 motor shaft gear passes through hold-in range 73 and is connected with lead screw elevating gear 67, servo motor 69 motor shaft passes through crankshaft connecting rod 74 and is connected with detection section of thick bamboo 70.

The bone and fin removing line 75 as shown in fig. 23 is arranged on the worktable below the operation track of the viscera cleaning line viscera cleaning machine 36, in fig. 23 and 24, the motion mechanism base 76 of the bone and fin removing line 75 is horizontally fixed at the bone and fin removing station, the work mechanism base 77 capable of rotating and lifting is arranged in parallel above the motion mechanism base 76, a rotary lifting pillar 78 is vertically arranged between the motion mechanism base 76 and the work mechanism base 77, the upper end of the rotary lifting pillar 78 is arranged below the work mechanism base 77, the work mechanism base 77 and the rotary lifting pillar 78 synchronously rotate and lift, the lower end of the rotary lifting pillar 78 is arranged above the motion mechanism base 76 and is connected with a work mechanism base rotary gear 79 and a work mechanism base lifting gear 80 which are coaxially arranged at the right middle below the motion mechanism base 76 from top to bottom, a penetrating through the motion mechanism base 76, a hollow shaft, a hollow, A screw thread matching with the screw thread 65 is arranged at the axle center where the working mechanism base rotary gear 79 and the working mechanism base lifting gear 80 are penetrated by the screw thread 65, two servo motors 69 with motor shaft gears are respectively arranged at two sides below the moving mechanism base 76, one servo motor 69 drives the rotary lifting pillar 78 and the working mechanism base 77 to synchronously rotate through the engagement of the motor shaft gear thereof and the working mechanism base rotary gear 79, the other servo motor 69 drives the working mechanism base lifting gear 80 through the cooperation of the motor shaft gear thereof and the synchronous belt 73 so as to drive the rotary lifting pillar 78 and the working mechanism base 77 to synchronously lift through the screw thread 65, in fig. 23 and 25, a fin removing machine 81 and a bone removing machine 82 are arranged above the working mechanism base 77, as shown in fig. 26, a position of the fin removing machine 81 is horizontally provided with a mutually parallel screw thread, A double-gear rack 83 with a neutral position in the middle and teeth on the upper surface and the opposite inner side surface, a double-arc outer clamp 84 and a single-arc inner clamp 85 are arranged above the double-gear rack 83, the outer clamp 84 is composed of two sector gears which are arranged side by side, the neutral position is arranged in the middle, the two ends are closed, and the specification is the same, one sector gear is meshed with the teeth on the upper surface of one rack in the double-gear rack 83, the inner clamp 85 is a sector gear with one end passing through the neutral position in the middle of the outer clamp 84 and the specification matched with the sector gear of the outer clamp 84, the sector gear of the inner clamp 85 is meshed with the teeth on the upper surface of the other rack in the double-gear rack 83, the end of one end of the inner clamp 85 passing through the neutral position in the middle of the outer clamp 84 is an inner clamp chuck 86, the end of one end of the outer clamp 84 opposite to the inner clamp chuck 86 is an outer clamp chuck 87, the polyurethane clamp 86 and the inner clamp chuck 86 and the outer clamp 87 are both inlaid with polyurethane 88, the polyurethane clamping sheet 88 is composed of two polyurethane sheets, and the angle of the polyurethane sheet can be increased along with the pressure when the pressure until the polyurethane sheet is stressed, the angle is increased until the polyurethane sheet is increased 180 degrees, the polyurethane clamping pieces 88 on the inner clamping chuck 86 and the outer clamping chuck 87 are in a parallel state, a tension clamping gear 89 meshed with teeth on the inner side surface of the double racks 83 is arranged between the double racks 83, a servo motor 69 with a motor shaft gear is arranged at the position of the fin removing machine 81, the servo motor 69 is connected with the tension clamping gear 89 through a synchronous belt 73 to drive the inner clamping chuck 86 and the outer clamping chuck 87 to clamp or open, as shown in figures 23 and 25, the position of the bone removing machine 82 is higher than the position of the fin removing machine 81, in figures 27, 28, 29 and 30, the servo motor 69 with the motor shaft gear is horizontally arranged at the position of the bone removing machine 82, a main rocker rotating base 90 and a main rocker 91 are arranged above the servo motor 69, a main rocker 92 capable of rotating around the main fixing shaft 91 is arranged on the main rocker rotating base 90, an air injection hole 93 is arranged on the main rocker 92 as shown in figure 30, and a gear set and a sector gear set are arranged at the same side of the servo motor shaft 69 and at the same side of the main rocker rotating base 90 and the servo motor shaft 69 The servo motor 69 is connected with the main rocker rotation gear set 94 through a synchronous belt 73 to drive the main rocker 92 to rotate, an auxiliary rocker rotation base 95 and an auxiliary fixed shaft 96 are arranged at the same side of the main rocker rotation base 90 and a motor shaft of the servo motor 69, a cam groove is arranged on the auxiliary rocker rotation base 95, the auxiliary fixed shaft 96 runs in a cam groove curve 97, a through long T-shaped groove 98 shown in figure 31 is formed in the lower end face of the main rocker 92, an auxiliary rocker 100 with a T-shaped sliding block 99 matched with the T-shaped groove 98 is arranged in the T-shaped groove 98 and can slide in the T-shaped groove 98, the auxiliary rocker 100 is driven by the main rocker 92 to swing around the auxiliary fixed shaft 96, a polyurethane clamping block 101 shown in figure 32 is embedded at the front end of the auxiliary rocker 100, a spring 102 shown in figure 30 is arranged at the tail end of the T-shaped groove 98 of the main rocker 92 close to the main fixed shaft 91, when the spring 102 is ejected, the front auxiliary rocker 100 is pushed to abut against the front end of the T-shaped groove 98, namely the rocker opening 103 for clamping, and when the spring 102 is compressed, the auxiliary rocker 100 and the front end of the T-shaped groove 98 form a neutral position, namely the rocker opening 103 is opened.

The fishing machine 1 comprises a distance-pulling conveying line 7, a straightening conveying line 13, a length-measuring head-removing line 17, an internal organ cleaning line, a fishbone detection machine 61 and a bone-removing fin-removing line 75 which are connected and arranged on a workbench according to the sequence of stations, and a set of complete squid primary processing complete equipment is formed together.

The working flow of the sleeve-fish primary processing complete equipment is as follows.

The working process of the material fishing machine 1 comprises the following steps:

the material fishing machine 1 is used for fishing the squid to be processed out of the material pool 2; when the automatic squid processing device works, water and squid to be processed are placed into the material pool 2, the squid to be processed can only be positioned at the upper part of the partition plate 4, the material fishing and conveying mechanism 5 is driven by the motor to ascend from the water and drive water flow, the inclined surface of the hopper 6 is convenient for the squid to be processed to enter the hopper 6 downwards along the inclined surface of the partition plate 4, and after the hopper 6 ascends and is exposed out of the water surface, the water flows out from the hole at the lower part of the hopper 6 to drive the squid to be processed to completely enter the hopper 6; the heating device 3 is used for controlling the water temperature of the material pool 2.

The work flow of the span transmission line 7 is as follows:

the pre-stage transmission line 8 and the post-stage transmission line 9 share one motor and adopt different gear ratios, the speed of the post-stage transmission line 9 is higher than that of the pre-stage transmission line 8, the squid to be processed falls into the pre-stage transmission line 8 from the hopper 6 on the material fishing and conveying mechanism 5, and when the squid to be processed is conveyed to the post-stage transmission line 9, the squid to be processed is accelerated and the distance is enlarged so as to prepare for the next procedure.

Smoothing the work flow of the conveying line 13:

in fig. 5, a straightening conveyor line 13 is arranged on a workbench at a next station of a pull-distance conveyor line 7, a herringbone conveyor belt 14 which is driven by a motor and has an adjustable gradient with the horizontal direction is arranged on the straightening conveyor line 13, the gradient starting end of the herringbone conveyor belt 14 is close to a next conveyor line 9 of the pull-distance conveyor line 7, a set of water flow controller 15 with a flushing faucet is arranged above the high gradient end of the herringbone conveyor belt 14, a discharge port 16 is arranged below the end of the high gradient end of the herringbone conveyor belt 14, and the discharge port 16 is provided with an arc-shaped closing-in.

Working flow of length measurement and head line removal 17:

the squid to be processed which is well flushed in the sequential transmission line 13 is transmitted between the lower layer transmission belt 22 and the upper layer transmission belt 23 of the length-measuring head-removing line 17, when the pressed squid moves to the position of the photoelectric switch 24, the light source is interrupted, a signal is generated, and the signal and a numerical value signal recorded by the encoder 25 at the moment are transmitted to a system program; after the squid body which cuts off the light source passes through, the photoelectric switch 24 receives the light signal again, and the signal recorded by the encoder 25 at the moment are transmitted to a system program; the system program calculates the length of the squid according to the previous signals, and because all parts of the body of the same species of squid have a definite proportional relationship, the system program can simultaneously calculate the lengths of the head and the trunk of the squid and the size of the opening at the end part of the trunk; the squid continues to move forward, after leaving the upper conveyer belt 23, the system program determines the time needed to clamp the squid according to the data of the encoder 25, the system program transmits the time signal to the moving manipulator 28, the moving manipulator 28 acts according to the system signal and clamps the trunk part of the squid and moves forward, when the squid head passes through the fixed manipulator 26, the fixed manipulator 26 acts according to the system program signal and clamps the squid head, because the position of the fixed manipulator 26 is fixed, the moving manipulator 28 drags the squid to move continuously and then drops the squid head, and the trunk of the squid is put on the trunk conveyer belt 18 after being transmitted above the trunk conveyer belt 18 by the moving manipulator 28, at the moment, the fixed manipulator 26 also releases the clamping, and the squid head drops into the head conveying channel 27 below the trunk of the squid; when the squid trunk is conveyed to the squid trunk baffle 32, the air outlet 33 sprays compressed air oblique to the squid trunk conveyor 29, under the combined action of the gathering of the squid trunk baffle 32, the conveying of the squid trunk conveyor belt 18 and the blowing of the guide compressed air sprayed by the air outlet 33, the squid trunk moves towards the inlet direction of the squid trunk conveyor 29, and meanwhile, the guide compressed air sprayed by the air outlet 33 enables the squid trunk not to tightly stick to the squid trunk baffle 32 during the movement of the squid trunk, so that the damage to the squid trunk during the conveying is avoided; compressed air is injected into a hollow structure 31 of the shell of the squid trunk conveyor 29 through an air inlet 30 and then annularly leaks out from the outlet of the squid trunk conveyor 29 at a high speed, so that vacuum is formed at the inlet of the squid trunk conveyor 29, and the squid trunk can be smoothly sucked into the squid trunk conveyor 29 and is conveyed to the outlet of the squid trunk conveyor 29.

The working process of the viscera cleaning line comprises the following steps:

the leading-in machine 34 operates to a leading-in fixing station, the tail of the squid trunk faces downwards and enters a guide rod 40 from the outlet of the squid trunk conveyor 29 through a squid trunk leading-in port 41 of the leading-in machine 34, the guide rod 40 is positioned in a guide rod barrel 39, a lifting control copper sleeve 45 is positioned at the upper end of the leading-in machine 34 under the action of a motion control bearing 44, a discharge control rubber sheet 42 is closed, and the squid trunk is blocked in the guide rod 40 by the discharge control rubber sheet 42 and moves along with the leading-in machine 34; the leading-in machine 34 runs to the viscera cleaning station, the lifting control copper sleeve 45 moves downwards along the sliding chute 38 to drive the magnet ring 43 to move downwards synchronously, the guide rod 40 also moves downwards synchronously under the action of magnetic force, the guide rod 40 moves downwards to open the discharge control rubber sheet 42 and the guide rod 40 penetrates out, and the squid trunk in the guide rod 40, namely the tail part, faces downwards and falls into the fixing machine 35 through the inlet 51 of the fixing machine;

in the working state, the outer cylinder 46 and the inner cylinder 47 of the fixing machine 35 are filled with saline water; the servo motor is controlled to act by a squid trunk end opening size data signal calculated by a system program, the rotation control gear 50 on the outer edge of the machine head 49 is driven to rotate, and when the rotation control gear 50 rotates, all the thrust rods 54 are pushed to operate under the guidance of the corresponding guide grooves 55 so as to push the elastic rubber pad 53 to act to adjust the size of the fixing machine inlet 51, so that the size of the fixing machine inlet 51 can be automatically controlled according to the size of the squid trunk end opening; the tail part of the squid trunk downwards enters the inner cylinder 47 of the fixing machine 35 through the inlet 51 of the fixing machine, and then the squid trunk downwards slides along the inner wall of the inner cylinder 47 and has certain friction with the inner wall; the piston 48 moves downwards, the holes on the inner wall of the support framework 52 absorb water and generate suction force, and the suction force sucks the sleeve-fish end opening outwards so as to expand the end opening; the piston 48 continues to move downwards, water in the inner cylinder 47 gushes out to the periphery of the cylinder to drive the squid trunk to expand outwards, meanwhile, along with the downward movement of the piston 48, the inner wall of the inner cylinder 47 can also generate certain adsorption force on the outer surface of the squid trunk, and the corresponding opening of the whole squid trunk is also convenient for the viscera cleaning operation;

after the squid trunk is fixed and the lead-in machine 34 is withdrawn, the viscera cleaning machine 36 reaches the viscera cleaning station and is inserted into the squid trunk downwards; the inserting part 56 is provided with a taper, so that the sleeve-fish type squid inserting device can adapt to the trunk of the sleeve-fish of different sizes and adjust the inserting depth according to the size of the opening at the end part of the trunk of the sleeve-fish; when the squid is inserted, low-pressure gas is introduced into the trunk of the squid, and when the pressure of the low-pressure gas rises to a threshold value, the pressure indicates that the inner cavity of the trunk of the squid is tightly attached to the inserting part 56 of the viscera cleaning machine 36, so that gas leakage cannot occur during work; the low-pressure valve is closed, the cam mechanism triggers the three-position two-way valve to act, high-pressure gas is introduced from the high-pressure gas inlet 58 and is led out through the inclined gas guide channel 60, and the high-pressure gas nozzle 57 generates outward gas rotational flow to form an air knife to remove internal organs of the squid; the removed viscera is guided into a viscera collecting barrel through a squid viscera delivery pipe; the inside and outside of the fixing machine 35 and the cylinders 47 and 46 are filled with saline water, and due to incompressibility of liquid, the squid trunk cannot be damaged by introducing high-pressure gas; after the viscera are cleared, the cam mechanism triggers the three-position two-way valve to change direction, the ventilation is changed into suction, meanwhile, the piston 48 moves upwards, the end opening of the squid trunk is contracted, the whole squid trunk is also contracted, and the squid trunk is integrally adsorbed and tightly attached to the insertion part 56 and moves upwards along with the viscera clearing machine 36; the viscera cleaning machine 36 moves upwards, leaves the fixing machine 35, continues to rotate along the circulating track, and enters the next working procedure;

the leading-in machine 34 enters the fixing machine 35, the squid trunk is led in, the leading-in machine 34 exits, the viscera cleaning machine 36 is inserted into the squid trunk, the viscera cleaning machine 36 moves upwards, leaves the fixing machine 35 and enters the next procedure, and the steps are repeated.

The working process of the fishbone detector 61 is as follows:

the main function of the fish bone detector 61 is to detect the positions of the fish bones and tail fins of the squid, and provide data for the next procedure so as to extract the fish bones and remove the tail fins; the fishbone in the squid trunk protrudes out of the squid trunk, the surface of the squid trunk is rough, strong reflection cannot be generated after illumination, and strong reflection can be generated after the surface of the viscera cleaning machine 36 is plated with chrome and is illuminated, so that the fishbone can be detected by the photoelectric switch 24, and when the detection disc 71 rotates, the rotating angle can be calculated according to the on-off times of the groove-shaped photoelectric switch 72; the rotation of the servo motor 69 can form two motions, namely, the rotary lifting platform 63 is lifted up and down to drive the detection cylinder 70 to lift up and down and the detection cylinder 70 rotates back and forth within a certain angle range; the detection of the fish bones is realized by combining the two action flows, one action flow is to detect the relative height position of the sleeve-fish trunk opening and the viscera cleaning machine 36 through the lifting of the fish bone detection machine 61 relative to the sleeve-fish trunk, the other action flow is to detect the relative angle position of the fish bones and the viscera cleaning machine 36 through the back-and-forth rotation of the fish bone detection machine 61 relative to the sleeve-fish trunk and the generation of scanning track lines of the test light and the sleeve-fish trunk, and the combination of the two action flows can enable the system to read the position parameters of the relative height and the relative angle of the fish bones and the viscera cleaning machine 36; because the fishbone and the tail fin are both positioned on the back of the squid, and the intervals between the fishbone and the tail fin of the same squid are in the same proportional relation, the position of the tail fin can be calculated by detecting the position of the fishbone;

after the viscera cleaning machine 36 operates to a station above the fishbone detection machine 61, the rotary lifting platform 63 of the fishbone detection machine 61 drives the detection cylinder 70 to lift, and meanwhile, the detection cylinder 70 and the detection disc 71 rotate back and forth within a certain angle to detect the squid trunk on the viscera cleaning machine 36; when the detection barrel 70 detects the fishbone in the squid trunk, the system program records the rising height of the fishbone detector 61 and the rotating angle of the detection disc 71 at the moment; after the position of the fishbone is determined, the fishbone detector 61 is lowered to the original position, and enters a preparation state to wait for the next cycle of the viscera cleaner 36.

Workflow of deboning and finning line 75:

the deboning and finning line 75 works according to the squid bone and tail fin data detected by the bone detector 61; after the viscera cleaning machine 36 detected by the fishbone detector 61 carries the squid trunk to reach a station above the boning and fin-removing line 75, the servo motor 69 group of the boning and fin-removing line 75 moves according to system program signals; the working mechanism base rotating gear 79 is driven by the servo motor 69 to rotate so as to drive the working mechanism base 77 to rotate within a certain angle, the screw rod 65 is driven by the servo motor 69 to rotate so as to drive the working mechanism base 77 to lift, and the working mechanism base 77 is lifted and rotated to a required position; the servo motor 69 of the deboner 82 rotates to drive the main rocker 92 and the auxiliary rocker 100 to move downwards, the rocker heads at the front ends of the main rocker 92 and the auxiliary rocker 100 enter the rocker guide hole 59 where the squid bones on the viscera cleaning machine 36 are located, the rocker heads gradually hook out after entering because the upper parts of the rocker guide hole 59 are deep and gradually slant outwards, and at the moment, the gas injection hole 93 on the main rocker 92 sprays gas outwards, so that the opening of the end part of the squid trunk wrapped on the insertion part 56 of the viscera cleaning machine 36 expands outwards, when the rocker heads move to the lowest position, the rocker port 103 is closed to clamp the bones in the squid trunk, and the polyurethane clamping block 101 at the front end of the auxiliary rocker 100 ensures that the rocker port 103 cannot clamp the bones when closed; the servo motor 69 continues to rotate, the main rocker 92 and the auxiliary rocker 100 gradually rise, fishbones are extracted from the squid trunk, the main rocker 92 and the auxiliary rocker 100 rise to a certain height, the rocker port 103 opens, and the fishbones fall out; when the bone removing machine 82 acts, the servo motor 69 of the fin removing machine 81 works to drive the inner clamp 85 and the outer clamp 84 to clamp the tail fin of the squid; the servo motor 69 continues to rotate, the inner clamp 85 and the outer clamp 84 are gradually clamped, the wing angles of the polyurethane clamping pieces 88 on the inner clamp 86 and the outer clamp 87 are increased to 180 degrees, and under the action of friction force, the polyurethane clamping pieces 88 tightly squeeze the tail fin and generate outward displacement until the tail fin of the squid is torn off; after the bone and fin removing is completed, the bone removing machine 82 and the fin removing machine 81 are restored to the original positions, the bone and fin removing line 75 is restored to the quasi-working state, and the visceral organ cleaning 36 machine is waited to enter again.

Drag for material machine 1, stretch out of a distance transmission line 7, arrange in order transmission line 13, length measurement removes first line 17, viscera cleaning line, fishbone detection machine 61, remove bone and remove fin line 75 and link up according to the station order, arrange, carry out the automatic assembly line preliminary working of full process to the squid to can adjust or increase and decrease the relevant equipment quantity of each station in order to further optimize the overall arrangement and raise the efficiency according to actual processing demand.

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