Automatic hole grinding and stacking integrated machine for cement floors and working method of automatic hole grinding and stacking integrated machine

文档序号:1839340 发布日期:2021-11-16 浏览:23次 中文

阅读说明:本技术 水泥地板自动磨孔码垛一体机及其工作方法 (Automatic hole grinding and stacking integrated machine for cement floors and working method of automatic hole grinding and stacking integrated machine ) 是由 王丰存 王家银 李果 于 2021-08-30 设计创作,主要内容包括:本发明属于养殖舍建筑材料技术领域,用于解决现有水泥漏粪地板的打磨装置需要专用的吊具吊装打磨,危险系数大的问题,具体是水泥地板自动磨孔码垛一体机;包括码垛机构、定位夹具、输送机构、循环水箱以及磨孔机构,码垛机构包括机架,机架前后两端的下侧分别设有第一齿条和第一导向杆,机架两端的四个立柱上均设有第二齿条,机架顶部设有第一减速电机,第一减速电机的输出端设有输出轴,输出轴端部设有第一轴承座和第一链轮,第一链轮通过第一链条与滑轮连接,第一链条两端固定在机架上;本发明是通过自动化上下料工序提高了劳动效率,同时节省了企业用工成本,不受作业人员体能限制。(The invention belongs to the technical field of building materials of breeding houses, and is used for solving the problems that the existing polishing device for cement excrement-leaking floors needs a special lifting tool to hoist and polish and has a large danger coefficient, in particular to an automatic hole-grinding and stacking all-in-one machine for cement floors; the stacking mechanism comprises a frame, a first rack and a first guide rod are respectively arranged on the lower sides of the front end and the rear end of the frame, second racks are respectively arranged on four stand columns at the two ends of the frame, a first speed reduction motor is arranged at the top of the frame, an output shaft is arranged at the output end of the first speed reduction motor, a first bearing seat and a first chain wheel are arranged at the end part of the output shaft, the first chain wheel is connected with a pulley through a first chain, and the two ends of the first chain are fixed on the frame; according to the automatic feeding and discharging device, the labor efficiency is improved through the automatic feeding and discharging process, the labor cost of enterprises is saved, and the limitation of physical ability of operators is avoided.)

1. The automatic hole grinding and stacking integrated machine for the cement floors comprises a stacking mechanism (1), a positioning clamp (2), a conveying mechanism (3), a circulating water tank (4) and a hole grinding mechanism (5), and is characterized in that the stacking mechanism (1) comprises a rack (101), a first rack (102) and a first guide rod (103) are respectively arranged on the lower sides of the front end and the rear end of the rack (101), second racks (104) are respectively arranged on four columns at the two ends of the rack (101), a first speed reducing motor (109) is arranged at the top of the rack (101), an output end of the first speed reducing motor (109) is provided with an output shaft (108), a first bearing seat (107) and a first chain wheel (106) are arranged at the end part of the output shaft (108), the first chain wheel (106) is connected with a pulley (202) through a first chain, and the two ends of the first chain are fixed on the rack (101);

the hole grinding mechanism (5) comprises a mounting frame (501), a third cylinder (510) is mounted on the mounting frame (501), the third cylinder (510) is connected with a walking frame (502) through a pin shaft, a third speed reduction motor (503) is mounted at one end of the walking frame (502) through a bolt, a driving shaft (527) and a driven shaft (529) are mounted on the third speed reduction motor (503) in an output mode towards two sides, four corners of the bottom of the walking frame (502) are fixedly connected with fixing seats (505) through bolts, a second guide rod (506) penetrates through and is connected between every two adjacent fixing seats (505), a first guide sleeve (507) and a second guide sleeve (508) are mounted at two ends of each second guide rod (506), and the first guide sleeve (507) and the second guide sleeve (508) are connected through screws and mounted on a guide sleeve seat welded on the mounting frame (501); two third guide sleeves (509) are respectively arranged on each side of two sides of the walking frame (502), and the third guide sleeves (509) are arranged on the guide rails (519).

2. The automatic hole grinding and stacking all-in-one machine for the cement floors as claimed in claim 1, wherein the positioning fixture (2) comprises a stacking main frame (201), pulleys (202) are arranged between two ends of the stacking main frame (201), two sliding frames (203) which are independently installed are arranged on two sides of the stacking main frame (201), the sliding frames (203) are connected with the main frame through bolts, a first cylinder (204) is arranged on each sliding frame (203), and a clamping plate (207) is arranged at the end part of a piston rod at the output end of the first cylinder (204).

3. The automatic cement floor hole grinding and stacking integrated machine as claimed in claim 2, wherein a fixing sleeve (205) is further arranged on the sliding frame (203), a guide rod (206) is mounted on the fixing sleeve (205), the top end of the guide rod (206) is connected with the clamping plate (207) through a joint bearing, a synchronizing shaft (208) and a synchronizing gear (209) are respectively arranged at two ends of the stacking main frame (201), the synchronizing shaft (208) is connected with the stacking main frame (201) through the joint bearing, and the synchronizing gear (209) is meshed with the rack.

4. The automatic cement floor hole grinding and stacking all-in-one machine is characterized in that the conveying mechanism (3) comprises a connecting frame (301), a first conveying shaft (302) and a second conveying shaft (310) are arranged at two ends of the connecting frame (301), a second chain wheel (303) and a second bearing seat (304) are arranged at two ends of the first conveying shaft (302) respectively, the first conveying shaft (302) and the second conveying shaft (310) are connected through a second chain, a track is fixedly mounted on the connecting frame (301), the second chain is laid on the track, a second speed reducing motor (309) is arranged at one end of the connecting frame (301), the output end of the second speed reducing motor (309) is connected with the conveying shafts through the second chain wheel (303) and the second chain, and a second cylinder (305) and a locking clamp (306) are further arranged at two sides of the other end of the connecting frame (301).

5. The automatic cement floor hole grinding and stacking all-in-one machine is characterized in that the middle of a locking clamp (306) is connected with a connecting frame (301) through a pin shaft, the tail of the locking clamp (306) is connected with a second cylinder (305) through a pin shaft, the second cylinders (305) on two sides act simultaneously, a driving motor (307) is further arranged on one side of the locking clamp (306), a first grinding head (308) is fixedly arranged at the output end of the driving motor (307), a water tank (313) is further arranged in the middle of the connecting frame (301), the water tank (313) is fixedly connected with the connecting frame (301) through bolts, a water storage tank (312) is arranged on the lower side of the water tank (313), a water pump and a filter screen are arranged on the water storage tank (312), a ground foot cup (311) is fixedly arranged at the bottoms of four support legs of the connecting frame (301), and the ground foot cup (311) is connected with the connecting frame (301) through threads.

6. The automatic cement floor hole grinding and stacking all-in-one machine is characterized in that a power frame (521) is mounted on the mounting frame (501), guide rails (519) are fixedly mounted on upright columns at four corners of the power frame (521) through bolts, a fourth guide sleeve (520) is mounted in the middle of two sides of the mounting frame (501) through screw connection, the guide rails (519) are connected with the fourth guide sleeve (520) in a sliding mode, a fourth cylinder (518) is mounted on each side of the middle of two sides of the mounting frame (501), and the piston rod end of each fourth cylinder (518) is connected to the power frame (521) through threads.

7. The automatic cement floor hole grinding and stacking all-in-one machine is characterized in that a trimming motor (515) is fixedly mounted on a power frame (521), a trimming shaft (516) is fixedly mounted at the output end of the trimming motor (515), a trimming wheel (517) is fixedly mounted at one end, far away from the trimming motor (515), of the trimming shaft (516), a hole grinding motor is mounted on one side of the middle of the power frame (521) through a bolt connection, the top of the power frame (521) is provided with the trimming motor and a plurality of transition shafts (512) through a bolt connection, the transition shafts (512) are connected through synchronous belts, and the hole grinding motor is connected with the transition shafts (512) through the synchronous belts;

the other side is equipped with slip table (522) through bolted connection in power frame (521), divide two rows of arrangements to be equipped with a plurality of guide holders (523) through screwed connection on slip table (522), third guide bar (526) are equipped with on guide holder (523), a plurality of springs (524) and a plurality of fifth uide bushing (525) are being equallyd divide on third guide bar (526), a plurality of unit heads (513) are equipped with through bolted connection on fifth uide bushing (525), synchronous pulley (511) are equipped with on unit head (513) top, connect through synchronous pulley (511) and transition shaft (512), second bistrique (514) are equipped with in unit head (513) bottom.

8. The automatic cement floor hole grinding and stacking all-in-one machine and the working method thereof as claimed in claim 7, wherein a spraying nozzle is arranged on the side of each power head (513), two trimming shafts are respectively arranged at the front and rear positions of the bottom of a power frame (521), grinding plates are arranged at the two ends of each trimming shaft according to the required size, the two trimming shafts are connected through a synchronous belt, a fourth speed reducing motor is further arranged at the top of the power frame (521), and the fourth speed reducing motor is connected with one trimming shaft through the synchronous belt.

9. The working method of the automatic hole grinding and stacking integrated machine for the cement floor is characterized by comprising the following steps of:

the method comprises the following steps: placing the cement excrement-leaking floor at one end of the conveying mechanism (3) with a locking clamp (306) through external hoisting equipment;

step two: starting a second cylinder (305) of the conveying mechanism (3) to work, centering and aligning the excrement leaking floor by a left locking clamp (306) and a right locking clamp (306), then releasing the second cylinder (305), enabling the aligned excrement leaking floor to start to walk on a conveying line, enabling a trimming motor (515) beside the locking clamp (306) to work, and enabling edges and corners at two ends of the excrement leaking floor to be blunt by the trimming motor (515);

step three: the excrement leaking floor continues to move and stops at the middle position, the mounting frame (501) waits at the middle position at the moment, the stacking frame of the clamping plate (207) descends to the excrement leaking floor stopping position, and the first cylinder (204) works at the moment to clamp the excrement leaking floor; at the moment, a hole grinding motor works, a power head (513) drives a second grinding head (514) to rotate, a spray nozzle starts spraying water, an installation frame (501) descends to the initial position of a grinding hole and starts walking along one side of a excrement leakage hole, after walking to a set distance, a third cylinder (510) at the top of the installation frame (501) works, the installation frame (501) moves slightly to the other side of the excrement leakage hole and starts grinding, after one excrement leakage hole is ground, the installation frame (501) rises, grinding of the next excrement leakage hole continues, when the hole grinding motor works, a trimming motor works simultaneously, trimming synchronous works, and after all the excrement leakage holes of the whole excrement leakage floor are ground, the installation frame (501) rises;

step four: after polishing, a stacking frame of the stacking mechanism (1) is lifted, the excrement leaking floor is clamped from the conveying mechanism (3), the stacking mechanism (1) travels to one end of the conveying mechanism (3), then the stacking mechanism is lowered to place the excrement leaking floor on the conveying mechanism (3), and the first cylinder (204) is released;

step five: when the hole is ground, a spraying nozzle beside the power head (513) sprays water, a water tank (313) is arranged on the conveying mechanism (3), the water tank (313) is connected with the water storage tank (312), and precipitates are cleaned regularly.

Technical Field

The invention belongs to the technical field of building materials of breeding houses, and particularly relates to an automatic hole grinding and stacking all-in-one machine for cement floors and a working method of the automatic hole grinding and stacking all-in-one machine.

Background

At present, in order to improve the breeding quality, improve the breeding environment, reduce the occurrence of diseases and prolong the service life of a breeding house, the requirements of modern buildings on prefabricated building materials are higher and higher, and the scales of modern buildings and breeding enterprises are continuously enlarged;

in the prior art, after the cement excrement-leaking floor is taken out of a mould and condensed, a plurality of burrs and burrs at the excrement-leaking hole and the periphery are generated, cultured animals can be stabbed without removing the burrs and the burrs, the life of the animals can be seriously threatened, and the burrs of the existing cement excrement-leaking floor are all manually polished;

the traditional polishing method of the cement excrement leaking floor has the following defects: manual polishing needs to be carried out by a special lifting appliance, so that the danger coefficient is large, and the dropping of the excrement-leaking floor is caused by improper lifting in the polishing process, thereby endangering the personal safety of workers; in addition, the sizes of the polished plate holes are not consistent, so that the subsequent installation of the breeding house is influenced;

therefore, an automatic hole grinding and stacking integrated machine for cement floors is designed to solve the technical defects.

Disclosure of Invention

The invention aims to provide an automatic hole grinding and stacking all-in-one machine for a cement floor and a working method thereof, which are used for solving the problems that the conventional grinding device for the cement excrement leaking floor needs a special lifting tool to hoist and grind, and the danger coefficient is large;

the technical problems to be solved by the invention are as follows: how to provide a high accuracy hole pile up neatly all-in-one of grinding that can go up unloading automatically.

The purpose of the invention can be realized by the following technical scheme:

the automatic hole grinding and stacking integrated machine for the cement floors comprises a stacking mechanism, a positioning clamp, a conveying mechanism, a circulating water tank and a hole grinding mechanism, wherein the stacking mechanism comprises a rack, a first rack and a first guide rod are respectively arranged on the lower sides of the front end and the rear end of the rack, second racks are respectively arranged on four stand columns at the two ends of the rack, a first speed reducing motor is arranged at the top of the rack, an output shaft is arranged at the output end of the first speed reducing motor, a first bearing seat and a first chain wheel are arranged at the end part of the output shaft, the first chain wheel is connected with a pulley through a first chain, and the two ends of the first chain are fixed on the rack;

the hole grinding mechanism comprises a mounting frame, a third cylinder is mounted on the mounting frame and connected with a walking frame through a pin shaft, a third speed reducing motor is mounted at one end of the walking frame through bolt connection, the third speed reducing motor outputs and is mounted with a driving shaft and a driven shaft to two sides, four corners of the bottom of the walking frame are fixedly connected with fixing seats through bolts, a second guide rod penetrates between every two adjacent fixing seats, a first guide sleeve and a second guide sleeve are mounted at two ends of each second guide rod, and the first guide sleeve and the second guide sleeve are mounted on a guide sleeve seat welded on the mounting frame through screw connection; two third guide sleeves are respectively arranged on each side of two sides of the walking frame, and the third guide sleeves are sleeved on the guide rails.

Further, positioning fixture includes the pile up neatly body frame, is equipped with the pulley in the middle of the pile up neatly body frame both ends, and the both sides of pile up neatly body frame all are provided with two carriages of independent installation, and the carriage passes through the bolt to be connected with the body frame, is equipped with first cylinder on the carriage, and the tailpiece of the piston rod portion of first cylinder output is equipped with splint.

Furthermore, the sliding frame is further provided with a fixing sleeve, a guide rod is installed on the fixing sleeve, the top end of the guide rod is connected with the clamping plate through a joint bearing, two ends of the stacking main frame are respectively provided with a synchronizing shaft and a synchronizing gear, the synchronizing shaft is connected with the stacking main frame through the joint bearing, and the synchronizing gear is meshed with the rack.

Further, conveying mechanism includes the link, the link both ends are equipped with first conveying axle and second conveying axle respectively, are equipped with second sprocket and second bearing seat respectively at first conveying axle both ends, and first conveying axle and second conveying axle pass through the second chain and connect, fixed mounting has the track on the link, and the second chain is laid on the track, is equipped with second gear motor in link one end, and second gear motor's output passes through second sprocket, second chain and conveying shaft connection, the both sides of the link other end still are equipped with second cylinder and locking clamp.

Further, the middle of the locking clamp is connected with the connecting frame through a pin shaft, the tail of the locking clamp is connected with the second cylinder through a pin shaft, the second cylinders on two sides act simultaneously, a driving motor is additionally arranged on one side of the locking clamp, a first grinding head is fixedly mounted at the output end of the driving motor, a water tank is further arranged in the middle of the connecting frame and is fixedly connected with the connecting frame through bolts, a water storage tank is arranged on the lower side of the water tank, a water pump and a filter screen are arranged on the water storage tank, and ground foot cups are fixedly mounted at the bottoms of four supporting legs of the connecting frame and are connected with the connecting frame through threads.

Furthermore, the power frame is equipped with on the mounting bracket, is equipped with the guide rail with the bolt fastening on the stand at four angles of power frame, is equipped with the fourth uide bushing with the screw connection in the middle of the mounting bracket both sides, guide rail and fourth uide bushing sliding connection, fourth cylinder is equipped with to every side in the middle of the mounting bracket both sides, and fourth cylinder piston rod end passes through threaded connection on the power frame.

Furthermore, a trimming motor is fixedly mounted on the power frame, a trimming shaft is fixedly mounted at the output end of the trimming motor, a trimming wheel is fixedly mounted at one end, far away from the trimming motor, of the trimming shaft, a hole grinding motor is connected to one side of the middle of the power frame through a bolt, the top of the power frame is connected with the trimming motor and a plurality of transition shafts through bolts, the transition shafts are connected through synchronous belts, and the hole grinding motor is connected with the transition shafts through the synchronous belts;

the other side of the middle of the power frame is provided with a sliding table through bolt connection, the sliding table is provided with a plurality of guide seats in two rows through screw connection, a third guide rod is arranged on each guide seat, a plurality of springs and a plurality of fifth guide sleeves are uniformly distributed on the third guide rod, the fifth guide sleeves are provided with a plurality of power heads through bolt connection, the tops of the power heads are provided with synchronous belt wheels, the power heads are connected with a transition shaft through the synchronous belt wheels, and the bottoms of the power heads are provided with second grinding heads.

Furthermore, each power head side all is provided with a spray nozzle, and two trimming shafts are equipped with respectively in the position around the power frame bottom, and the epaxial both ends of trimming are equipped with the abrasive disc according to the size, and two trimming shafts are connected through synchronous belt, power frame top still is equipped with fourth gear motor, and fourth gear motor passes through synchronous belt and is connected with one of them trimming shaft.

The working method of the automatic hole grinding and stacking integrated machine for the cement floor comprises the following steps:

the method comprises the following steps: placing the cement excrement-leaking floor at one end of the conveying mechanism with the locking clamp through external hoisting equipment;

step two: starting a second cylinder of the conveying mechanism to work, centering and aligning the excrement leaking floor by the left and right locking clamps, then releasing the second cylinder, enabling the aligned excrement leaking floor to start to walk on a conveying line, enabling a trimming motor beside the locking clamps to work, and enabling the edge angles at the two ends of the excrement leaking floor to be blunt by the trimming motor;

step three: the excrement leaking floor continues to travel and stops at the middle position, the mounting frame waits at the middle position, the stacking frame of the clamping plate descends to the excrement leaking floor stopping position, and the first cylinder works to clamp the excrement leaking floor; at the moment, a hole grinding motor works, a power head drives a second grinding head to rotate, a spray nozzle starts spraying water, an installation frame descends to the initial position of a grinding hole and starts to walk along one side of a excrement leakage hole, after the installation frame travels to a set distance, a third cylinder at the top of the installation frame works, the installation frame moves slightly to the other side of the excrement leakage hole and starts to polish, after one excrement leakage hole is polished, the installation frame rises, polishing of the next excrement leakage hole is continued, when the hole grinding motor works, a trimming motor works simultaneously, trimming is synchronous to work, and after all the excrement leakage holes of the whole excrement leakage floor are polished, the installation frame rises;

step four: after polishing, a stacking frame of the stacking mechanism is lifted, the excrement leaking floor is clamped from the conveying mechanism, the stacking mechanism travels to one end of the conveying mechanism, then descends to place the excrement leaking floor on the conveying mechanism, and the first cylinder releases the excrement leaking floor;

step five: when the hole is ground, the spraying nozzle beside the power head sprays water, the conveying mechanism is provided with a water tank, the water tank is connected with a water storage tank, a water pump is arranged on the water storage tank, the water channel realizes circulating flow and filtering precipitation, and precipitates are cleaned regularly.

The invention has the following beneficial effects:

1. the automatic hole grinding and stacking integrated machine has the advantages that the labor efficiency is improved through the automatic feeding and discharging process, 5 minutes are needed for polishing one piece in the traditional process, only 40-50 seconds are needed for the automatic hole grinding and stacking integrated machine, meanwhile, the labor cost of enterprises is saved, 2-3 strong labors and multiple stations are needed for cooperation operation in the traditional process, only one person is needed for operation, and the limitation of physical ability of operators is avoided;

2. the automatic hole grinding and stacking machine has the advantages that the size error is 0.2mm, the precision error is smaller, the rejection rate of the manufactured cement dropping floor is lower, the efficiency is higher in the installation process of a later breeding house, meanwhile, the automatic hole grinding and stacking machine completely finishes the dust grinding environment, the environment is clean and no waste is discharged by adopting circulating water grinding, and the automatic hole grinding and stacking machine belongs to an environment-friendly product;

3. the automatic hole grinding stacking machine can freely adjust set parameters according to cement excrement leaking floors with different lengths and specifications, is large in processing range, can clamp, convey and polish cement excrement leaking floors with different sizes, is not limited by the technical level of operators in the automatic polishing process, and achieves 'fool operation'.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a side view of the structure of the present invention;

FIG. 2 is a side elevational view of the present invention pallet mechanism configuration;

FIG. 3 is a side view of the positioning fixture configuration of the present invention;

FIG. 4 is a side view of the structure of the conveying mechanism of the present invention;

FIG. 5 is an enlarged view of the structure at A in FIG. 4 according to the present invention;

FIG. 6 is a front view of the hole grinding mechanism of the present invention;

FIG. 7 is a left side view of the hole grinding mechanism configuration of the present invention;

FIG. 8 is a right side view of the hole grinding mechanism configuration of the present invention;

FIG. 9 is a top view of the hole-grinding mechanism of the present invention;

fig. 10 is a structural bottom view of the hole grinding mechanism of the present invention.

1. A stacking mechanism; 101. a frame; 102. a first rack; 103. a first guide bar; 104. a second rack; 105. driving the vehicle to walk; 106. a first sprocket; 107. a first bearing housing; 108. an output shaft; 109. a first reduction motor; 2. positioning a clamp; 201. stacking the main frame; 202. a pulley; 203. a carriage; 204. a first cylinder; 205. fixing a sleeve; 206. a guide bar; 207. a splint; 208. a synchronizing shaft; 209. a synchronizing gear; 3. a conveying mechanism; 301. a connecting frame; 302. a first transmission shaft; 303. a second sprocket; 304. a second bearing housing; 305. a second cylinder; 306. a locking clamp; 307. a drive motor; 308. a first grinding head; 309. a second reduction motor; 310. a second transfer shaft; 311. a ground cup; 312. a water storage tank; 313. a water tank; 4. a circulating water tank; 5. a hole grinding mechanism; 501. a mounting frame; 502. a walking frame; 503. a third reduction motor; 504. a second gear; 505. a fixed seat; 506. a second guide bar; 507. a first guide sleeve; 508. a second guide sleeve; 509. a third guide sleeve; 510. a third cylinder; 511. a synchronous pulley; 512. a transition shaft; 513. a power head; 514. a second grinding head; 515. trimming the motor; 516. trimming the shaft; 517. trimming wheels; 518. a fourth cylinder; 519. a guide rail; 520. a fourth guide sleeve; 521. a power frame; 522. a sliding table; 523. a guide seat; 524. a spring; 525. a fifth guide sleeve; 526. a third guide bar; 527. a drive shaft; 528. connecting a bearing; 529. a driven shaft.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

As shown in fig. 1-10, the automatic hole grinding and stacking integrated machine for cement floors comprises a stacking mechanism 1, a positioning clamp 2, a conveying mechanism 3, a circulating water tank 4 and a hole grinding mechanism 5.

As shown in fig. 2, the stacking mechanism 1 includes a frame 101, a first rack 102 and a first guide rod 103 are respectively disposed on the lower sides of the front and rear ends of the frame 101, a first gear and a second guide sleeve 508 are disposed on the hole grinding mechanism 5, and the hole grinding mechanism 5 moves left and right by the cooperation of the first gear and the second guide sleeve 508 with the first rack 102 and the first guide rod 103. And the four upright posts at the two ends of the rack 101 are respectively provided with a second rack 104 for the vertical synchronous movement of the stacking main frame 201. Be equipped with first gear motor 109 at frame 101 top, the output of first gear motor 109 is equipped with output shaft 108, and output shaft 108 tip is equipped with first bearing frame 107 and first sprocket 106, and first sprocket 106 is connected with pulley 202 through first chain, and first chain both ends are fixed on frame 101, through gear motor output power, realize the free lift of pile up neatly body frame 201. And a limit switch is arranged at the lifting limit position, and the stacking main frame 201 is placed to lift beyond the range through electric control. Every side of frame 101 bottom is equipped with travel drive 105 and passive gyro wheel alone, and whole pile up neatly body frame 201 is laid on the rail, and travel drive 105 provides power and realizes that whole pile up neatly body frame 201 freely walks on the rail, and the rail is the standard component, no longer details.

As shown in fig. 3, the positioning fixture 2 includes a stacking main frame 201, pulleys 202 are arranged in the middle of two ends of the stacking main frame 201, two sliding frames 203 which are independently installed are arranged on two sides of the stacking main frame 201, the sliding frames 203 are connected with the main frame through bolts, and the sliding frames 203 can be freely adjusted in clamping size by loosening the bolts. The sliding frame 203 is provided with a first cylinder 204, and the end of the piston rod at the output end of the first cylinder 204 is provided with a clamping plate 207. The two sliding frames 203 are also provided with fixed sleeves 205, the fixed sleeves 205 are provided with guide rods 206, and the top ends of the guide rods 206 are connected with a clamping plate 207 through joint bearings. The two ends of the stacking main frame 201 are respectively provided with a synchronizing shaft 208 and a synchronizing gear 209, the synchronizing shaft 208 is connected with the stacking main frame 201 through a joint bearing, and the synchronizing gear 209 is matched with a rack to realize synchronous lifting of the stacking main frame 201.

As shown in fig. 4-5, the two conveying mechanisms 3 include a connecting frame 301, a first conveying shaft 302 and a second conveying shaft 310 are respectively disposed at two ends of the two connecting frames 301, a second chain wheel 303 and a second bearing block 304 are respectively disposed at two ends of the first conveying shaft 302, the first conveying shaft 302 and the second conveying shaft 310 are connected through a second chain, a track is fixedly mounted on the two connecting frames 301, and the second chain is laid on the track to prevent deviation rectification of the second chain in the walking process. A second speed reducing motor 309 is arranged at one end of the connecting frame 301, and the output end of the second speed reducing motor 309 is connected with the conveying shaft through a second chain wheel 303 and a second chain. After the excrement leaking floor is placed on the second chain, the speed reducing motor provides power, and objects on the second chain can move back and forth through transmission of the second chain. The two sides of the other end of the connecting frame 301 are also provided with a second cylinder 305 and a locking clamp 306, the middle of the locking clamp 306 is connected with the connecting frame 301 through a pin shaft, the tail part of the locking clamp 306 is connected with the second cylinder 305 through a pin shaft, and the second cylinders 305 on the two sides act simultaneously, so that the locking clamps 306 on the two sides can be clamped and loosened. A driving motor 307 is further arranged on one side of the locking clamp 306, a first grinding head 308 is fixedly mounted at the output end of the driving motor 307, and when the cement floor horizontally moves, the driving motor 307 drives the first grinding head 308 to rotate so as to machine burrs at two ends of the floor. A water tank 313 is further arranged in the middle of the connecting frame 301, and the water tank 313 and the connecting frame 301 are fixedly connected through bolts. A water storage tank 312 is arranged on the lower side of the water tank 313, and circulating facilities such as a water pump, a filter screen and the like are arranged on the water storage tank 312, which are not described in detail herein. The bottom of each of the four legs of the connecting frame 301 is fixedly provided with a ground cup 311, and the ground cup 311 is connected with the connecting frame 301 through a thread.

As shown in fig. 6 to 10, the hole grinding mechanism 5 includes a mounting frame 501, a third cylinder 510 is mounted on the mounting frame 501, the third cylinder 510 is connected to the traveling frame 502 through a pin, a third speed reduction motor 503 is mounted at one end of the traveling frame 502 through a bolt connection, a driving shaft 527 and a driven shaft 529 are mounted at the output of the third speed reduction motor 503 to both sides, a connecting bearing 528 and a second gear 504 are disposed at both ends of the driving shaft 527 and the driven shaft 529, and the second gear 504 travels on the first rack 102. Four corners at the bottom of the walking frame 502 are fixedly connected with fixing seats 505 through bolts, a second guide rod 506 penetrates between every two fixing seats 505, each second guide rod 506 is provided with a first guide sleeve 507 and a second guide sleeve 508, and the first guide sleeve 507 and the second guide sleeve 508 are connected through screws and are arranged on a guide sleeve seat welded on the mounting frame 501; two third guide sleeves 509 are respectively arranged on each side of the two sides of the walking frame 502, and the third guide sleeves 509 are arranged on the guide rails 519.

A power frame 521 is arranged on the mounting frame 501, guide rails 519 are fixedly arranged on upright posts at four corners of the power frame 521 through bolts, fourth guide sleeves 520 are connected and arranged between the two sides of the mounting frame 501 through screws, and the guide rails 519 are connected with the fourth guide sleeves 520 in a sliding mode. A fourth cylinder 518 is arranged in the middle of each of two sides of the mounting frame 501, and the piston rod end of the fourth cylinder 518 is connected to the power frame 521 through threads. A trimming motor 515 is fixedly installed on the power frame 521, a trimming shaft 516 is fixedly installed at the output end of the trimming motor 515, a trimming wheel 517 is fixedly installed at one end, far away from the trimming motor 515, of the trimming shaft 516, a hole grinding motor is connected to one side of the middle of the power frame 521 through a bolt, the trimming motor and a plurality of transition shafts 512 are connected to the top of the power frame 521 through bolts, and the transition shafts 512 are connected through synchronous belts; the hole grinding motor is connected to the transition shaft 512 by a plurality of timing belts. The other side of the middle of the power frame 521 is provided with a sliding table 522 through bolt connection, the sliding table 522 is provided with a plurality of guide seats 523 which are arranged in two rows through bolt connection, and the guide seats 523 are provided with third guide rods 526; a plurality of springs 524 and a plurality of fifth guide sleeves 525 are uniformly distributed on the third guide rod 526, a plurality of power heads 513 are connected and installed on the fifth guide sleeves 525 through bolts, a synchronous belt wheel 511 is installed at the top of each power head 513 and is connected with the transition shaft 512 through the synchronous belt wheel 511, and a second grinding head 514 is installed at the bottom of each power head 513. One spray head is located next to each power head 513 and will not be described in detail herein. Two trimming shafts are respectively arranged at the front and the rear of the bottom of the power frame 521, grinding discs are arranged at two ends of each trimming shaft according to the required size, and the two trimming shafts are connected with each other through a synchronous belt. The top of the power frame 521 is also provided with a fourth speed reducing motor, and the fourth speed reducing motor is connected with a trimming shaft through a synchronous belt.

The electric cabinet is further provided with a touch screen and a function button, different speeds and positions are set through the touch screen, and the touch screen is provided with sizes of various types of cement excrement leaking bottom plates, so that the free switching program polishing of various types of cement excrement leaking floors is realized, the function button can realize manual and automatic operation, and the electric cabinet is further provided with an emergency stop button and a buzzer, so that the electric cabinet has a fault alarm function and an emergency stop function; the electric cabinet is internally provided with electric elements such as a CPU and a frequency converter, and controls and protects the motor through program instructions, and the specific structure of the electric cabinet is the prior art and is not described herein any more.

Example 2

The working method of the automatic hole grinding and stacking integrated machine for the cement floor comprises the following steps:

the method comprises the following steps: and setting parameters on a screen according to the size of the cement excrement leaking floor needing to be polished.

Step two: the cement dropping floor is placed at one end of the conveying mechanism 3 with the locking clamp 306 through an external hoisting device.

Step three: when the start button is pressed, the second cylinder 305 of the conveying mechanism 3 works, the left and right locking clamps 306 center and align the dung leaking floor, and then the second cylinder 305 is released. The aligned dung leaking floor starts to walk on a conveying line, at the moment, the trimming motor 515 beside the locking clamp 306 works, and edges and corners at two ends of the dung leaking floor are blunt by the trimming motor 515.

Step four: the excrement leaking floor continues to walk and stops at the middle position. At the moment, the mounting frame 501 is already waiting at the middle position, the stacking frame of the clamping plate 207 is lowered to the stopping position of the excrement leaking floor, and the first cylinder 204 works to clamp the excrement leaking floor; at this moment, the hole grinding motor works, the power head 513 drives the second grinding head 514 to rotate, the spraying nozzle starts spraying water, the mounting frame 501 descends to the starting position of the hole grinding and starts walking along one side of the excrement leakage hole, after walking to a set distance, the third cylinder 510 at the top of the mounting frame 501 works, the mounting frame 501 moves slightly to the other side of the excrement leakage hole to start grinding, the mounting frame 501 rises after one excrement leakage hole is ground, and grinding of the next excrement leakage hole is continued. When the hole grinding motor works, the edge cutting motor works simultaneously, and the edge cutting works synchronously. After all excrement leaking holes of the whole excrement leaking floor are polished, the mounting frame 501 is lifted.

Step five: after polishing, a stacking frame of the stacking mechanism 1 is lifted, the excrement leaking floor is clamped from the conveying mechanism 3, the stacking mechanism 1 travels to one end of the conveying mechanism 3, then descends to place the excrement leaking floor on the conveying mechanism 3, and the first cylinder 204 is released; this step requires multiple cycles, each stack of 5 boards stacked, and five boards back to the ground track conveyor to advance. And the process is circulated.

Step six: when the hole is ground, a spraying nozzle beside the power head 513 sprays water, a water tank 313 is arranged on the conveying mechanism 3, the water tank 313 is connected with a water storage tank 312, a water pump is arranged on the water storage tank 312, a water path realizes circulating flow and filtering precipitation, and precipitates are cleaned regularly.

An automatic hole grinding and stacking integrated machine for cement floors is characterized in that when the automatic hole grinding and stacking integrated machine works, a cement excrement leaking floor is placed at one end, provided with a locking clamp 306, of a conveying mechanism 3 through external hoisting equipment, a second cylinder 305 of the conveying mechanism 3 works, the left locking clamp 306 and the right locking clamp 306 center and align the excrement leaking floor, then the second cylinder 305 is released, the aligned excrement leaking floor starts to run on a conveying line, a trimming motor 515 beside the locking clamp 306 works, the trimming motor 515 blurs edges at two ends of the excrement leaking floor, the excrement leaking floor continues to run, the machine stops at the middle position, a power head 513 drives a second grinding head 514 to rotate, a spraying nozzle starts to spray water, an installation frame 501 descends to a hole grinding initial position and starts to run along one side of the excrement leaking hole, a third cylinder 510 at the top of the installation frame 501 works, the installation frame 501 moves slightly to the other side of the excrement leaking hole and starts to grind, and the trimming motor works simultaneously when the hole grinding motor works, the trimming is synchronous, and the mounting frame 501 is lifted after all the excrement leaking holes of the whole excrement leaking floor are polished; and after polishing, the stacking frame of the stacking mechanism 1 is lifted, and the polished cement excrement leaking floor is stacked.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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