阅读说明：本技术 一种扎带裁切包装系统 (Ribbon cutting and packaging system ) 是由 何新华 于 2021-08-25 设计创作，主要内容包括：本发明公开了一种扎带裁切包装系统,涉及裁切和包装相关领域,包括注塑机、注塑机机械手、自动传送带、推料机构、自动入扎带机构、视觉检测系统、自动定位压紧机构、自动裁切机构、废料排出机构、自动抓取扎带机构和自动封装单元,注塑机注塑成型的整版扎带通过注塑机机械手在注塑机上自动抓取并放置于自动传送带上,从而自动传送至自动入扎带机构的进口,通过推料机构进行推送,并通过自动入扎带机构自动定位,使视觉检测系统自动检测并将有缺陷的扎带排除,自动裁切机构按需要的数量自动进行裁切,通过自动抓取扎带机构和自动封装单元把裁切好的扎带装入袋并封口成袋装扎带,进而袋装扎带自动落到输送线输送到预定地点,全流程全自动完成。(The invention discloses a ribbon cutting and packaging system, which relates to the field of cutting and packaging, and comprises an injection molding machine, an injection molding machine manipulator, an automatic conveyor belt, a material pushing mechanism, an automatic ribbon feeding mechanism, a vision detection system, an automatic positioning and pressing mechanism, an automatic cutting mechanism, a waste discharge mechanism, an automatic ribbon grabbing mechanism and an automatic packaging unit, wherein the whole ribbon formed by injection molding of the injection molding machine is automatically grabbed on the injection molding machine through the injection molding machine manipulator and is placed on the automatic conveyor belt, so that the whole ribbon is automatically conveyed to an inlet of the automatic ribbon feeding mechanism, is pushed through the material pushing mechanism and is automatically positioned through the automatic ribbon feeding mechanism, the vision detection system automatically detects and eliminates defective ribbons, the automatic cutting mechanism automatically cuts the ribbon according to the required quantity, and the cut ribbon is loaded into a bag and sealed into the bag for packaging through the automatic ribbon grabbing mechanism and the automatic packaging unit, and then the bagged binding belt automatically falls to a conveying line and is conveyed to a preset place, and the whole process is completed automatically.)

1. The utility model provides a ribbon cuts packaging system, includes injection molding machine (11), injection molding machine manipulator (1), automatic conveyer belt (2), pushing equipment (8), automatic income ribbon mechanism (3), vision detecting system (7), automatic positioning hold-down mechanism (10), automatic cutting mechanism (4), waste discharge mechanism (9), snatch ribbon mechanism (5) and automatic encapsulation unit (6) its characterized in that automatically: the left side surface of the injection molding machine (11) is provided with an injection molding machine manipulator (1), an automatic conveyor belt (2) is arranged below the injection molding machine manipulator (1), an automatic band-inserting mechanism (3) is arranged at the right end of the automatic conveyor belt (2), the rear end of the automatic band-entering mechanism (3) is provided with a visual detection system (7), the rear end of the visual detection system (7) is provided with an automatic cutting mechanism (4), an automatic ribbon grabbing mechanism (5) is arranged at the upper right side of the automatic cutting mechanism (4), an automatic packaging unit (6) is arranged behind the automatic band grabbing mechanism (5), the material pushing mechanism (8) is arranged below the automatic ribbon feeding mechanism (3), the visual detection system (7) and the automatic cutting mechanism (4), the automatic positioning and pressing mechanism (10) is arranged above the automatic cutting mechanism (4).

2. A tie cutting and wrapping system as claimed in claim 1, wherein: the rear side of the automatic band entering mechanism (3) is provided with a band rear positioning mechanism (302), and the front side of the automatic band entering mechanism is provided with a band shifting mechanism (301).

3. A tie cutting and wrapping system as claimed in claim 1, wherein: the visual inspection system (7) is provided with an inspection camera (701) arranged on an upper module (702) capable of moving left and right and up and down, a scrap pushing cylinder (705) arranged on a lower module (704) capable of moving left and right and up and down, and a scrap ejector pin (703) arranged at the upper end of the scrap pushing cylinder (705).

4. A tie cutting and wrapping system as claimed in claim 1, wherein: the automatic cutting mechanism (4) is internally provided with a band guide seat (401) and a band cutter mechanism (402).

5. A tie cutting and wrapping system as claimed in claim 1, wherein: a storage bin (501) and a clamping jaw (502) are arranged in the automatic grabbing and tying mechanism (5).

6. A tie cutting and wrapping system as claimed in claim 1, wherein: the automatic packaging unit (6) is internally provided with a moving module (601), a bag clamping mechanism (602), a bag placing device (603), a bag discharging mechanism (604), a bagging sealing mechanism (606) and an automatic finished product conveying line (605).

7. A tie cutting and wrapping system as claimed in claim 1, wherein: the automatic positioning and pressing mechanism (10) is internally provided with a lower pressing cylinder (1001) fixed on the seat plate, the left side of the lower end of the lower pressing cylinder (1001) is connected with a left lower pressing plate (1004), the right side of the lower end of the lower pressing cylinder (1001) is connected with a right lower pressing plate (1002), and a band-tying positioning pin (1003) is arranged below the right lower pressing plate (1002).

8. The tie cutter mechanism (402) of claim 4, wherein: the ribbon cutter mechanism (402) is provided with a right cutter (40201) and a left cutter (40202), ribbon inductors (40203) are respectively arranged at the front ends of the right cutter (40201) and the left cutter (40202), the right cutter (40201) is arranged on a right cutter holder (40204), the left cutter (40202) is arranged on a left cutter holder (40205), the right cutter holder (40204) is arranged on a right front-back moving unit (40208), the left cutter holder (40205) is arranged on the left front-back moving unit (40208), a left moving plate (40209) is arranged at the bottom of the right front-back moving unit (40208), a left push cylinder (40210) is arranged on the front side of the left moving plate (40209), the left side of the left moving plate and the right knife holder (40209) are connected with a ribbon guide holder (401), a right bin (40206) is arranged below the right cutter (40201) and the right cutter holder (40204), and a left storage bin (40207) is arranged below the left cutter (40202) and the left cutter holder (40205).

9. The bagging and sealing mechanism (606) of claim 6, wherein: bagging-off seal mechanism (606) be provided with and install respectively in left briquetting (6062) on left and right side right briquetting (6063), left briquetting (6062) seal cylinder (6061) with the left side and be connected, right briquetting (6063) seal cylinder (6064) with the right side and be connected.

Technical Field

The invention relates to the field of cutting and packaging, in particular to a ribbon cutting and packaging system.

Background

The ribbon is widely applied to electronic and electrical engineering and other industries at home and abroad, is a consumable with a large demand in each industry, and therefore, the ribbon needs to be produced in a large scale to meet a large demand on the market. In the current production and manufacturing of the ribbon, the ribbon injected from an injection molding machine is an entire-plate ribbon, tens to hundreds of ribbons which are connected together are contained in the entire-plate ribbon, in order to change the entire-plate ribbon into an independent ribbon strip and package the independent ribbon strip into an independent bagged package, in the current production and manufacturing industry of the ribbon, the ribbon strip is basically stripped from the entire-plate ribbon strip by manpower, counting and packaging are carried out manually, and then the packaged ribbon strip is manually placed at a designated place; the whole production and manufacturing process needs to consume a large amount of labor, the labor intensity of workers is high, the labor cost is extremely high, and the quality of products is difficult to guarantee.

In order to reduce the labor cost of production and manufacture of the binding belt and the labor intensity of staff, ensure the product quality and improve the competitiveness, a binding belt cutting and packaging system can be introduced.

Disclosure of Invention

1. Technical problem to be solved

The invention aims to provide a ribbon cutting and packaging system, which aims to solve the problems that a large amount of labor is required to be consumed in the production and the manufacturing of the conventional ribbon, the labor intensity of staff is high, the labor cost is extremely high, and the quality of a product is difficult to guarantee.

2. Technical scheme

In order to solve the above problems, the present invention adopts the following technical solutions.

The utility model provides a ribbon cuts packaging system, includes injection molding machine, injection molding machine manipulator, automatic conveyer belt, pushing equipment, goes into ribbon mechanism, vision detecting system, automatic location hold-down mechanism, cuts the mechanism automatically, waste material discharge mechanism, snatchs ribbon mechanism and automatic encapsulation unit automatically. The left surface of injection molding machine on be provided with the injection molding machine manipulator, the following device of injection molding machine manipulator have automatic conveyer belt, the right-hand member of automatic conveyer belt be provided with automatic ribbon mechanism of going into, the rear end of automatic ribbon mechanism of going into be provided with visual detection system, visual detection system's rear end be provided with automatic mechanism of cutting, the automatic upper right side of cutting the mechanism be provided with the automation and snatch ribbon mechanism, the automation snatch the back of ribbon mechanism and be provided with automatic encapsulation unit immediately, pushing equipment set up in the below of automatic ribbon mechanism, visual detection system and the automatic mechanism of cutting, automatic positioning hold-down mechanism set up in the automatic top of cutting the mechanism.

Furthermore, the rear side of the automatic band entering mechanism is provided with a band rear positioning mechanism, and the front side of the automatic band entering mechanism is provided with a band shifting mechanism.

Furthermore, the visual inspection system is provided with an inspection camera arranged on an upper module capable of moving left and right and up and down, a waste pushing cylinder arranged on a lower module capable of moving left and right and up and down, and a waste ejector pin arranged at the upper end of the waste pushing cylinder.

Furthermore, the automatic cutting mechanism is internally provided with a band guide seat and a band cutter mechanism.

Further, the automatic grabbing and tying mechanism is internally provided with a bin and a clamping jaw.

Furthermore, the automatic packaging unit is provided with a moving module, a bag clamping mechanism, a bag placing device, a bag discharging mechanism, a bag filling and sealing mechanism and a finished product automatic conveying line.

Furthermore, a lower pressing cylinder fixed on the seat plate is arranged in the automatic positioning and pressing mechanism, the left side of the lower end of the lower pressing cylinder is connected with a left lower pressing plate, the right side of the lower end of the lower pressing cylinder is connected with a right lower pressing plate, and a band positioning pin is arranged below the right lower pressing plate.

Further, ribbon cutter mechanism be provided with right side cutter and left cutter, the front end of right side cutter and left cutter install the ribbon inductor respectively, right side cutter install on right blade holder, left side cutter install on left blade holder, right blade holder install on the back-and-forth movement unit on the right, left blade holder install on the back-and-forth movement unit on the left, the back-and-forth movement unit on the right bottom be provided with about the movable plate, the front side of controlling the movable plate be provided with left push cylinder, the left side of controlling the movable plate be connected with the ribbon guide holder, right side cutter and right blade holder below be provided with right feed bin, left side cutter and left blade holder below be provided with left feed bin.

Further, bagging-off seal mechanism be provided with and install respectively in left briquetting and right briquetting on right side, left briquetting with left the cylinder connection of sealing, right briquetting with the right side right the cylinder connection of sealing.

3. Advantageous effects

Compared with the prior art, the invention has the advantages that:

(1) according to the ribbon cutting and packaging system provided by the invention, during operation, the whole version of the ribbon injected from the injection molding machine is cut into single ribbons, the single ribbons are packaged into bagged ribbon finished products according to the required quantity, and the bagged ribbon finished products are conveyed to a preset place, the whole process is carried out automatically without manual participation, time and labor are saved, the efficiency is greatly improved, the labor cost is reduced, and the quality stability of the bagged ribbon finished products is ensured.

(2) According to the ribbon cutting and packaging system, when the system works, a camera arranged in the visual detection system automatically detects each ribbon in the whole ribbon, if a single defective ribbon exists in the whole ribbon, an air cylinder arranged in the visual detection system pushes an ejector pin to automatically remove the defective ribbon, so that each ribbon in the finished product of the finally packaged ribbon is qualified, and the quality of the finished product of the packaged ribbon is guaranteed from the system.

(3) The ribbon cutting and packaging system provided by the invention is operated in a full-automatic way without manual participation in the whole process, and the ribbon production and manufacturing enterprises can realize unmanned workshop production, so that the problems of difficult recruitment, difficult training and difficult human retention of the ribbon production and manufacturing enterprises can be effectively solved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of an automatic ribbon feeding mechanism and an automatic cutting mechanism according to the present invention;

FIG. 3 is a schematic structural view of the strap cutter mechanism of the present invention;

FIG. 4 is a schematic structural view of the automatic strap grasping mechanism of the present invention;

FIG. 5 is a schematic structural diagram of an automatic packaging unit according to the present invention;

FIG. 6 is a schematic structural view of the bagging and sealing mechanism of the invention;

FIG. 7 is a schematic diagram of a visual inspection system according to the present invention;

fig. 8 is a schematic structural diagram of the automatic positioning and pressing mechanism of the present invention.

The reference numbers in the figures illustrate:

1-an injection molding machine manipulator, 2-an automatic conveyor belt, 3-an automatic ribbon feeding mechanism, 301-a ribbon shifting mechanism, 302-a ribbon rear positioning mechanism, 4-an automatic cutting mechanism, 401-a ribbon guide seat, 402-a ribbon cutter mechanism, 40201-a right cutter, 40202-a left cutter, 40203-a ribbon sensor, 40204-a right cutter seat, 40205-a left cutter seat, 40206-a right bin, 40207-a left bin, 40208-a front-and-back moving unit, 40209-a left and right moving plate, 40210-a left push cylinder, 5-an automatic ribbon grasping mechanism, 501-a bin, 502-a clamping jaw, 6-an automatic packaging unit, 601-a moving module, 602-a bag clamping mechanism, 603-a bag placing device, 604-a bag discharging mechanism, 605-a finished product automatic conveying line, 606-bagging sealing mechanism, 6061-left sealing cylinder, 6062-left pressing block, 6063-right pressing block, 6064-right sealing cylinder, 7-visual detection system, 701-detection camera, 702-upper module, 703-waste ejector pin, 704-lower module, 705-waste pushing cylinder, 8-pushing mechanism, 9-waste discharging mechanism, 10-automatic positioning and pressing mechanism, 1001-lower pressing cylinder, 1002-right lower pressing plate, 1003-ribbon positioning pin, 1004-left lower pressing plate and 11-injection molding machine.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention. It should be apparent that the embodiments described are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those of ordinary skill in the art without any inventive work based on the embodiments of the present invention are within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "upper/lower", "left/right", "front/rear end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in the overall structure diagram of fig. 1, the embodiment provides a ribbon cutting and packaging system, which includes an injection molding machine 11, an injection molding machine manipulator 1, an automatic conveyor belt 2, a material pushing mechanism 8, an automatic ribbon feeding mechanism 3, a visual inspection system 7, an automatic positioning and pressing mechanism 10, an automatic cutting mechanism 4, a waste discharging mechanism 9, an automatic ribbon grabbing mechanism 5 and an automatic packaging unit 6. Injection molding machine 11's left surface on be provided with injection molding machine manipulator 1, injection molding machine manipulator 1 below device have automatic conveyer belt 2, the right-hand member of automatic conveyer belt 2 be provided with automatic ribbon mechanism 3 of going into, the automatic rear end of going into ribbon mechanism 3 be provided with visual detection system 7, the rear end of visual detection system 7 be provided with automatic mechanism 4 of cutting, the automatic upper right side of cutting mechanism 4 be provided with the automation and snatch ribbon mechanism 5, the automation snatch the back of ribbon mechanism 5 and be provided with automatic encapsulation unit 6 immediately, pushing equipment 8 set up in the automatic below of going into ribbon mechanism 3, visual detection system 7 and automatic mechanism 4 of cutting, automatic positioning hold-down mechanism 10 set up in the top of automatic mechanism 4 of cutting. When the full-page ribbon injection molding machine works, an injection molding machine manipulator automatically grips a full-page ribbon placed on an automatic conveyor belt from the injection molding machine and automatically conveys the full-page ribbon to an inlet of an automatic ribbon feeding mechanism, then the full-page ribbon is pushed by a material pushing mechanism and automatically positioned by the automatic ribbon feeding mechanism, defective ribbons are automatically detected and removed by a vision detection system, then the automatic cutting mechanism automatically cuts the ribbon according to the required number, then the cut ribbon is packaged into a bag and sealed into a bag ribbon by the automatic ribbon gripping mechanism and an automatic packaging unit, the bag ribbon automatically falls to a conveyor line and is conveyed to a preset outlet, the full-process full-automatic completion is realized without manual participation, the labor cost is greatly reduced, and the product quality is efficiently ensured.

As shown in fig. 2, the structural schematic diagram of the automatic band feeding mechanism of the present invention is that a band rear positioning mechanism 302 is disposed at the rear side of the automatic band feeding mechanism 3, a band toggle mechanism 301 is disposed at the front side of the automatic band feeding mechanism, the entire band is automatically pushed from the front end into the automatic band feeding mechanism, and then the band toggle mechanism 301 pushes the entire band to lean against the side surface of the band rear positioning mechanism 302 for positioning, so as to push the entire band to the rear end for use.

As shown in fig. 7, the visual inspection system 7 of the present invention is schematically configured to include an inspection camera 701 mounted on an upper module 702 capable of moving up and down, and a scrap pushing cylinder 705 mounted on a lower module 704 capable of moving up and down, and a scrap ejector pin 703 pushed by the scrap pushing cylinder 705. When the automatic belt-removing device works, a detection camera 701 arranged in the visual detection system 7 automatically detects each whole-plate belt automatically conveyed from the front end of the whole plate, if a single defective belt is found in the whole-plate belt, a waste air cylinder 705 arranged in the visual detection system 7 pushes a waste ejector pin 703 to automatically remove the defective belt, and therefore each belt in the finished product of the belt finally packaged into a bag is guaranteed to be a qualified product.

As shown in fig. 2, the structure of the automatic cutting mechanism of the present invention is schematically illustrated, and as shown in fig. 3, the band guide 401 and the band cutter mechanism 402 are disposed in the automatic cutting mechanism 4. The ribbon cutter mechanism 402 is provided with a right cutter 40201 and a left cutter 40202, ribbon inductors 40203 are respectively installed at the front ends of the right cutter 40201 and the left cutter 40202, the right cutter 40201 is installed on a right cutter holder 40204), the left cutter 40202 is installed on a left cutter holder 40205, the right cutter holder 40204 is installed on a right front-back moving unit 40208, the left cutter holder 40205 is installed on the left front-back moving unit 40208, a left moving plate 40209 is arranged at the bottom of the right front-back moving unit 40208, a left push cylinder 40210 is arranged at the front side of the left moving plate 40209, the left side of the left moving plate 40209 is connected with a ribbon guide seat 401, a right storage bin 40206 is arranged below the right cutter 40201 and the right cutter holder 40204, and a left storage bin 40207 is arranged below the left cutter 40202 and the left cutter holder 40205. As shown in fig. 8, the automatic positioning and pressing mechanism 10 of the present invention is provided with a pressing cylinder 1001 fixed on the seat plate, the left side of the lower end of the pressing cylinder 1001 is connected to a left pressing plate 1004, the right side of the lower end of the pressing cylinder 1001 is connected to a right pressing plate 1002, and a band positioning pin 1003 is installed below the right pressing plate 1002. When the automatic band cutting machine works, the whole band from the front end is pushed to the band guide seat 401, the automatic positioning and pressing mechanism 10 is used for positioning and pressing, then the number of bands to be cut by the band inductor 40203 is counted, and the left cutter 40202 and the right cutter 40201 are moved to automatically cut the required band.

As shown in fig. 4, the automatic band-grasping mechanism of the present invention is schematically constructed, and the clamping jaws 502 of the automatic band-grasping mechanism 5 automatically grasp a cut band from the magazine 501 at a time into the automatic packaging unit of the present invention shown in fig. 5 for automatic packaging into a package.

As shown in fig. 5, a schematic structural diagram of the automatic packaging unit of the present invention and a schematic structural diagram of the bagging sealing mechanism of the present invention as shown in fig. 6 are provided, the automatic packaging unit 6 is provided with a moving module 601, a bag clamping mechanism 602, a bag placing device 603, a bag discharging mechanism 604, a bagging sealing mechanism 606, and an automatic finished product conveying line 605, the bagging sealing mechanism 606 is provided with a left pressing block 6062 and a right pressing block 6063 respectively installed on the left side and the right side, the left pressing block 6062 is connected with a left sealing cylinder 6061 on the left side, and the right pressing block 6063) is connected with a right sealing cylinder 6064 on the right side. In operation, the moving module 601 arranged in the automatic packaging unit 6 automatically moves, the bag clamping mechanism 602 places the packaging bag automatically taken out from the bag placing device 603 by the bag outlet mechanism 604 at a proper position, then the automatic bag filling and sealing of the binding belt captured by the automatic band capturing mechanism 5 are automatically completed, and the packaging bag is automatically conveyed to a specified place from the finished product automatic conveying line 605.

In conclusion, the invention provides a ribbon cutting and packaging system, which can be used for fully automatically separating a whole-plate ribbon which is injected and molded from an injection molding machine into single ribbons according to the requirement in the implementation process, packaging the ribbons according to the required packaging quantity, and then automatically conveying the ribbons to a specified place, wherein the full process is completed automatically, the whole process does not need manual participation, the labor cost and the labor intensity are greatly reduced, the product quality is efficiently ensured, and the full-automatic production in an unmanned workshop can be realized.

The above-mentioned embodiments are merely illustrative of the technical concept and features of the present invention, and are merely preferred embodiments of the present invention, which are intended to enable persons skilled in the art to understand the present invention and implement the present invention, but not to limit the scope of the present invention. Any person skilled in the art should be able to cover the protection scope of the present invention by improving, equivalent changing or modifying, equivalent replacing or changing the technical scheme and the conception thereof according to the present invention within the technical scope disclosed by the present disclosure.