Dip-coating equipment

文档序号:1868583 发布日期:2021-11-23 浏览:18次 中文

阅读说明:本技术 一种浸涂设备 (Dip-coating equipment ) 是由 卢茂盛 于 2021-08-25 设计创作,主要内容包括:本发明公开了一种浸涂设备,包括人机控制界面架、气动控制装置、电气控制装置、中心旋转装置、浸胶组件、烘干组件和直线导轨,所述人机控制界面架固定连接有气动控制装置,人机控制界面架的外表面固定连接有电气控制装置,人机控制界面架的上表面中部转动连接有中心旋转装置,所述人机控制界面架的上表面固定连接有供胶装置。该浸涂设备在装置上设置有中心旋转装置、丝杆、伺服电机和减速电机,通过中心旋转装置通过采用高承重的回转轴承结构,承重重,精度高,同时通过多个工位上的伺服电机和减速电机,可以使每个工位独立旋转和升降,进而使整个装置结构简便,便于维修,同时占地面积减少。(The invention discloses dip-coating equipment which comprises a man-machine control interface frame, a pneumatic control device, an electrical control device, a central rotating device, a gum dipping assembly, a drying assembly and a linear guide rail, wherein the man-machine control interface frame is fixedly connected with the pneumatic control device, the outer surface of the man-machine control interface frame is fixedly connected with the electrical control device, the middle part of the upper surface of the man-machine control interface frame is rotatably connected with the central rotating device, and the upper surface of the man-machine control interface frame is fixedly connected with a gum supply device. This dip-coating equipment is provided with central rotary device, lead screw, servo motor and gear motor on the device, through the rotary bearing structure of adopting high bearing of central rotary device, the bearing is heavy, and the precision is high, simultaneously through servo motor and gear motor on a plurality of stations, can make every station independently rotate and go up and down, and then makes whole device structure simple and convenient, the maintenance of being convenient for, area reduces simultaneously.)

1. The utility model provides a dip-coating equipment, includes man-machine control interface frame (1), pneumatic control device (2), electrical control device (3), central rotary device (4), gumming subassembly (6), stoving subassembly (7) and linear guide (13), its characterized in that: the device is characterized in that a pneumatic control device (2) is fixedly connected with the man-machine control interface frame (1), an electric control device (3) is fixedly connected with the outer surface of the man-machine control interface frame (1), a central rotating device (4) is rotatably connected with the middle of the upper surface of the man-machine control interface frame (1), and a glue supply device (5) is fixedly connected with the upper surface of the man-machine control interface frame (1).

2. A dip coating apparatus according to claim 1, wherein: the upper surface of the man-machine control interface frame (1) is fixedly connected with a gumming component (6), the upper surface of the man-machine control interface frame (1) is fixedly connected with a drying component (7), and the upper surface of the man-machine control interface frame (1) is fixedly connected with a sewage suction and exhaust device (8).

3. A dip coating apparatus according to claim 2, wherein: the glue dipping assemblies (6) and the drying assemblies (7) are distributed at intervals, the glue dipping assemblies (6) are distributed at equal angles relative to the central axis of the central rotating device (4), a speed reducing motor (10) is fixed on the outer surface of the central rotating device (4) through bolts, and a screw rod (12) is fixed at the output end of the speed reducing motor (10) in a welding mode.

4. A dip coating apparatus according to claim 3, wherein: the speed reducing motors (10) are fixed on the outer surface of the central rotating device (4) at equal angles, and the speed reducing motors (10) correspond to the servo motors (14) one by one.

5. A dip coating apparatus according to claim 3, wherein: the outer surface threaded connection of lead screw (12) has servo motor (14), and the outer fixed surface of servo motor (14) is connected with linear guide (13), and the output lower extreme welded fastening of servo motor (14) has bung (11), the lower surface block of bung (11) is connected with couple (9), and the surface of couple (9) is inlayed and is connected with product (16), and the surface block of bung (11) is connected with fixed plate (15).

6. A dip coating apparatus according to claim 4, wherein: the surface of the fixed plate (15) is rotatably connected with a spring clamp (17), and the spring clamp (17) is connected with a product (16) in a clamping manner.

Technical Field

The invention relates to the technical field of processing of rubber damper bushing frameworks, in particular to dip-coating equipment.

Background

In order to protect the stability of spare part at the during operation, need use the shock attenuation setting usually, and damping device has a plurality ofly, for example rubber shock absorber bush skeleton, rubber shock absorber bush skeleton is adding man-hour, need carry out the rubber coating operation to it, and current rubber coating equipment still exists certain not enough when using, for example:

the existing rubber damper bushing skeleton generally adopts two gluing modes, namely manual painting and roller type glue sprayer, wherein during manual painting, the labor cost is high, turnover spraying is needed, the smell of paint is large, the loss of workers is large, the gluing efficiency is lower, the occupied space of gluing is large, the production efficiency of the roller type glue sprayer is high, but the utilization rate of glue paste is low, the spraying dust is large, auxiliary pipelines are needed to discharge, a spray gun is easy to block, the spray gun is required to be cleaned frequently, the equipment maintenance difficulty is large, dead corners exist, the cleaning cannot be realized, the temperature of a spray gun area is high, and the spray gun is easy to damage.

We therefore propose a dip coating apparatus in order to solve the problems set out above.

Disclosure of Invention

The invention aims to provide dip-coating equipment, which solves the problems that the existing rubber damper bushing skeleton in the market in the prior art generally adopts two gluing modes, namely manual painting and roller type glue spraying machine, wherein the manual painting has high labor cost, the need of turn-over painting, large coating smell, large staff loss, lower gluing efficiency, large occupied space for gluing, high production efficiency of a rolling type glue spraying machine, low utilization rate of glue paste, large spraying dust, the need of auxiliary pipeline discharge, easy gun blockage of a spray gun, frequent cleaning, high equipment maintenance difficulty, dead corners, incapability of cleaning, high temperature of a spray gun area and easy damage of the spray gun.

In order to achieve the purpose, the invention provides the following technical scheme: the dip-coating equipment comprises a man-machine control interface frame, a pneumatic control device, an electrical control device, a central rotating device, a glue dipping assembly, a drying assembly and a linear guide rail, wherein the man-machine control interface frame is fixedly connected with the pneumatic control device, the electrical control device is fixedly connected with the outer surface of the man-machine control interface frame, the central rotating device is rotatably connected to the middle of the upper surface of the man-machine control interface frame, and the glue supply device is fixedly connected to the upper surface of the man-machine control interface frame.

Preferably, the upper surface of the man-machine control interface frame is fixedly connected with a glue dipping assembly, the upper surface of the man-machine control interface frame is fixedly connected with a drying assembly, and the upper surface of the man-machine control interface frame is fixedly connected with a sewage suction and exhaust device.

Preferably, the impregnation assemblies and the drying assemblies are distributed at intervals, the impregnation assemblies are distributed at equal angles relative to the central axis of the central rotating device, a speed reducing motor is fixed on the outer surface of the central rotating device through bolts, and a screw rod is fixedly welded at the output end of the speed reducing motor.

Preferably, the speed reduction motors are fixed on the outer surface of the central rotating device at equal angles, and the speed reduction motors correspond to the servo motors one to one.

Preferably, the outer surface threaded connection of lead screw has servo motor, and servo motor's outer fixed surface is connected with linear guide, and servo motor's output lower extreme welded fastening has the bung, the lower surface block of bung is connected with the couple, and the surface of couple is inlayed and is connected with the product, and the surface block of bung is connected with the fixed plate.

Preferably, the surface of the fixing plate is rotatably connected with a spring clamp, and the spring clamp is connected with a product in a clamping manner.

Compared with the prior art, the invention has the beneficial effects that: the dip coating device comprises:

(1) the device is provided with a glue dipping component, a drying component and a glue supply device, the glue dipping component is placed by internal circulation and automatic glue supplement, the constant height of the liquid level can be ensured, meanwhile, the drying is carried out by heating through natural wind, circulating wind is not used, the phenomenon that the concentration of a drying barrel is too high to cause explosion due to the fact that hot wind is recycled is prevented, the whole device can be operated in a production line through the interval arrangement of the glue dipping component and the drying component, the processing efficiency of the whole device is improved, the glue supply device adopts a drawer type design, the glue supply barrel is convenient to pull out equipment from the inside of the glue supply device, and coating and maintenance are convenient;

(2) the device is provided with the center rotating device, the screw rod, the servo motor and the gear motor, the center rotating device is used for bearing through the rotary bearing structure with high bearing capacity, the bearing capacity is high, the precision is high, meanwhile, through the servo motor and the gear motor on a plurality of stations, each station can independently rotate and lift, the whole device is simple and convenient in structure, maintenance is convenient, and meanwhile, the occupied area is reduced.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic perspective view of the dipping module according to the present invention;

FIG. 4 is a schematic diagram of the overall layout structure of the present invention;

FIG. 5 is a schematic perspective view of the linear guide of the present invention;

FIG. 6 is an enlarged view of the structure at A in FIG. 5 according to the present invention;

fig. 7 is a schematic view of the fixing structure of the product of the present invention.

In the figure: 1. a human-machine control interface rack; 2. a pneumatic control device; 3. an electrical control device; 4. a central rotating device; 5. a glue supply device; 6. a glue dipping component; 7. a drying assembly; 8. a sewage suction and exhaust device; 9. hooking; 10. a reduction motor; 11. a barrel cover; 12. a screw rod; 13. a linear guide rail; 14. a servo motor; 15. a fixing plate; 16. producing a product; 17. a spring clip.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a dip-coating device comprises a man-machine control interface frame 1, a pneumatic control device 2, an electrical control device 3, a central rotating device 4, a glue supply device 5, a glue dipping component 6, a drying component 7, a dirt sucking and exhausting device 8, a hook 9, a speed reducing motor 10, a barrel cover 11, a screw rod 12, a linear guide rail 13, a servo motor 14, a fixing plate 15, a product 16 and a spring clamp 17, wherein the man-machine control interface frame 1 is fixedly connected with the pneumatic control device 2, the outer surface of the man-machine control interface frame 1 is fixedly connected with the electrical control device 3, the automation degree of the whole device is higher, the waste of labor force is reduced, the central rotating device 4 is rotatably connected to the middle part of the upper surface of the man-machine control interface frame 1, the barrel cover 11 can be automatically rotated, the product 16 can be conveniently processed, the glue supply device 5 is fixedly connected to the upper surface of the man-machine control interface frame 1, and the glue supply device 5 is designed in a drawer type, the glue supply barrel is convenient to drag out of the equipment from the inside of the glue supply device, and coating and maintenance are convenient to add.

The upper surface of the man-machine control interface frame 1 is fixedly connected with a glue dipping assembly 6, the upper surface of the man-machine control interface frame 1 is fixedly connected with a drying assembly 7, the upper surface of the man-machine control interface frame 1 is fixedly connected with a dirt sucking and exhausting device 8, and the situation that the inside drying barrel of the drying assembly 7 is exploded due to overhigh heat can be reduced through drying by natural wind, so that the safety of the whole device is improved.

The glue dipping assemblies 6 and the drying assemblies 7 are distributed at intervals, the glue dipping assemblies 6 are distributed at equal angles relative to the central axis of the central rotating device 4, a speed reducing motor 10 is fixed on the outer surface of the central rotating device 4 through bolts, and a screw rod 12 is fixedly welded at the output end of the speed reducing motor 10, so that the whole device can automatically glue a product 16, the whole device can accurately control the position of the barrel cover 11 in the glue dipping assemblies 6 through the rotation of the screw rod 12.

The speed reducing motors 10 are fixed on the outer surface of the central rotating device 4 at equal angles, the speed reducing motors 10 correspond to the servo motors 14 one by one, the drum covers 11 can be accurately rotated inside the gum dipping assemblies 6 through the servo motors 14, the processing efficiency of products 16 is improved, and the products 16 can be stably coated with gum.

The outer surface threaded connection of lead screw 12 has servo motor 14, servo motor 14's outer fixed surface is connected with linear guide 13, servo motor 14's output lower extreme welded fastening has bung 11, the lower surface block of bung 11 is connected with couple 9, the surface of couple 9 is inlayed and is connected with product 16, the outer surface block of bung 11 is connected with fixed plate 15, make things convenient for the staff to fix product 16, thereby staff's working strength has been reduced, the machining efficiency of whole device has also been improved relatively simultaneously.

The surface rotation of fixed plate 15 is connected with spring clamp 17, and the connected mode between spring clamp 17 and the product 16 is connected for the block, can be according to the difference of product 16, fixes through the mode of difference to make the application scope of whole device wider, reduced the use limitation of whole device.

The working principle is as follows: when the dip-coating equipment is used, as shown in fig. 6-7, when a product 16 needs to be coated with glue, holes in the product 16 are fixed through the hooks 9 according to different products 16 for the rectangular product 16, and the hollowed cylindrical product 16 is fixed through the spring clips 17, so that the operation of a worker is facilitated, and meanwhile, the application range of the whole device is improved;

according to the figures 1-5, the pneumatic control device 2 and the electric control device 3 are controlled by the control panel on the man-machine control interface frame 1 to provide power for the whole device and ensure the whole device to operate stably, when the product 16 is suspended, the speed reduction motor 10 drives the screw rod 12 to rotate, so that the servo motor 14 drives the barrel cover 11 to do linear motion under the movement of the linear guide rail 13, the barrel cover 11 can be accurately placed in the glue dipping component 6, then the servo motor 14 drives the barrel cover 11 to rotate, the product 16 is better contacted with glue, the steps are reversed, the barrel cover 11 is restored to the initial position, the barrel cover 11 is positioned right above the drying component 7 under the rotation of the central rotating device 4, then the operation is repeated, the barrel cover 11 enters the drying component 7, and the dirt suction and exhaust device 8 works at the same time, the above is the operation of the whole device, and the details which are not described in detail in this specification are well known to those skilled in the art.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

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