阅读说明：本技术 九挡双离合变速器及车辆 (Nine-gear double-clutch transmission and vehicle ) 是由 赵虹桥 黄波 刘学武 凌晓明 张倍坚 于 2020-05-18 设计创作，主要内容包括：本发明提供一种九挡双离合变速器及车辆,该九挡双离合变速器包括第二主减齿轮、差速器齿圈、差速器、4挡从动齿轮、第一同步器、8挡从动齿轮、7挡从动齿轮、第二同步器、3挡从动齿轮、第二输出轴、5/7挡主动齿轮、3挡主动齿轮、内输入轴、6/8挡主动齿轮、第一内输出轴、倒挡齿轮、第三同步器、5挡从动齿轮、第一外输出轴、6挡从动齿轮、第四同步器、第五同步器、2挡从动齿轮、第一主减齿轮、2挡主动齿轮、外输入轴、发动机、第二离合器、第一离合器、4挡主动齿轮及同步装置。该九挡双离合变速器极大地缩短双离合器变速器的整体长度,能够应用到前横置前驱的车辆。(The invention provides a nine-gear double-clutch transmission and a vehicle, wherein the nine-gear double-clutch transmission comprises a second main reduction gear, a differential gear ring, a differential, a 4-gear driven gear, a first synchronizer, an 8-gear driven gear, a 7-gear driven gear, a second synchronizer, a 3-gear driven gear, a second output shaft, an 5/7-gear driving gear, a 3-gear driving gear, an inner input shaft, a 6/8-gear driving gear, a first inner output shaft, a reverse gear, a third synchronizer, a 5-gear driven gear, a first outer output shaft, a 6-gear driven gear, a fourth synchronizer, a fifth synchronizer, a 2-gear driven gear, a first main reduction gear, a 2-gear driving gear, an outer input shaft, an engine, a second clutch, a first clutch, a 4-gear driving gear and a synchronizer. The nine-gear double-clutch transmission greatly shortens the whole length of the double-clutch transmission and can be applied to front-transverse front-drive vehicles.)

1. The utility model provides a nine grades of double clutch transmissions, characterized in that, including second owner subtract gear (1), differential ring gear (2), differential mechanism (3), 4 grades of driven gear (4), first synchronous ware (5), 8 grades of driven gear (6), 7 grades of driven gear (7), second synchronous ware (8), 3 grades of driven gear (9), second output shaft (10), 5/7 grades of driving gear (11), 3 grades of driving gear (12), interior input shaft (13), 6/8 grades of driving gear (14), first interior output shaft (15), reverse gear (16), third synchronous ware (17), 5 grades of driven gear (18), first outer output shaft (19), 6 grades of driven gear (20), fourth synchronous ware (21), fifth synchronous ware (22), 2 grades of driven gear (23), first owner subtracts gear (24), 2 grades of driving gear (25), An outer input shaft (26), an engine (27), a second clutch (28), a first clutch (29), a 4-gear driving gear (30) and a synchronizer;

the outer input shaft (26) and the inner input shaft (13) are coaxially nested, the inner input shaft (13) is connected with a power source (27) through a first clutch (29), the outer input shaft (26) is connected with the power source (27) through a second clutch (28), the 2-gear driving gear (25), the 4-gear driving gear (30) and the 6/8-gear driving gear (14) are sequentially fixed on the outer input shaft (26) in a direction away from the power source (27), and the 5/7-gear driving gear (11) and the 3-gear driving gear (12) are sequentially fixed on the inner input shaft (13) in a direction away from the power source (27);

the first outer output shaft (19) and the first inner output shaft (15) are coaxially nested, the 2-gear driven gear (23), the first outer output shaft (19) and the reverse gear (16) are sequentially sleeved on the first inner output shaft (15) in a way of being away from the power source (27), the 6-gear driven gear (20) and the 5-gear driven gear (18) are sequentially sleeved on the first outer output shaft (19) in a way of being away from the power source (27), the first main reduction gear (24) is fixed on the first inner output shaft (15), and the second main reduction gear (1) is fixed on the second output shaft (10); the 2-gear driving gear (25) is meshed with the 2-gear driven gear (23), the 3-gear driven gear (9) is meshed with the 3-gear driving gear (12) and the reverse gear (16) at the same time, the 4-gear driving gear (30) is meshed with the 4-gear driven gear (4), the 5/7-gear driving gear (11) is meshed with the 5-gear driven gear (18) and the 7-gear driven gear (7) at the same time, the 6/8-gear driving gear (14) is meshed with the 6-gear driven gear (20) and the 8-gear driven gear (6) at the same time, and the differential gear ring (2) is meshed with the first main reduction gear (24) and the second main reduction gear (1) at the same time;

a synchronizer for controlling engagement and disengagement of each idler gear with its shaft to achieve nine forward gears and reverse.

2. The nine-speed double-clutch transmission according to claim 1, characterized in that the synchronizing means comprise a first synchronizer (5), a second synchronizer (8), a third synchronizer (17), a fourth synchronizer (21) and a fifth synchronizer (22), the first synchronizer (5) and the second synchronizer (8) being provided on the second output shaft (10), the third synchronizer (17) and the fourth synchronizer (21) being provided on the first outer output shaft (19), the fifth synchronizer (22) being provided on the first inner output shaft (15);

the first synchronizer (5) is positioned between the 4-gear driven gear (4) and the 8-gear driven gear (6) and is used for controlling the combination and the separation of the 4-gear driven gear (4) and the 8-gear driven gear (6) and the second output shaft (10);

the second synchronizer (8) is positioned between the 3-gear driven gear (9) and the 7-gear driven gear (7) and is used for controlling the combination and the separation of the 3-gear driven gear (9) and the 7-gear driven gear (7) and the second output shaft (10);

the third synchronizer (17) is positioned between the 5-gear driven gear (18) and the reverse gear (16) and is used for controlling the combination and the separation of the 5-gear driven gear (18) and the reverse gear (16) and the first outer output shaft (19);

the fourth synchronizer (21) is positioned between the fifth synchronizer (22) and the 6 th-gear driven gear (20) and is used for controlling the connection and disconnection of the 6 th-gear driven gear (20) and the first outer output shaft (19);

the fifth synchronizer (22) is located between the fourth synchronizer (21) and the 2 nd-gear driven gear (23) and is used for controlling the combination and the separation of the 2 nd-gear driven gear (23) and the first inner output shaft (15) and the combination and the separation of the first inner output shaft (15) and the first outer output shaft (19).

3. The nine-speed dual-clutch transmission according to claim 2, wherein the first main reduction gear (23), the 2-speed driven gear (23), the fifth synchronizer (22), the fourth synchronizer (21), the 6-speed driven gear (20), the 5-speed driven gear (18), the third synchronizer (17) and the reverse gear (16) are sequentially arranged in a direction away from the power source (27);

the second main reduction gear (1), the 4-gear driven gear (4), the first synchronizer (5), the 8-gear driven gear (6), the 7-gear driven gear (7), the second synchronizer (8) and the 3-gear driven gear (9) are sequentially arranged in the direction far away from the power source (27).

4. The nine-speed double-clutch transmission according to claim 2, characterized in that the hubs of the first and second synchronizers (5, 8) are splined on the second output shaft (10);

the gear hubs of the third synchronizer (17) and the fourth synchronizer (21) are formed on the first outer output shaft (19) in a welding, spline, interference press-fitting or integrated forming mode;

the hub of the fifth synchronizer (23) is splined to the first inner output shaft (15).

5. The nine-speed dual-clutch transmission according to claim 1, characterized in that the 5/7-speed drive gear (11), the 5-speed driven gear (18) and the 7-speed driven gear (7) are co-planar gear sets; the 6/8-gear driving gear (14), the 6-gear driven gear (20) and the 8-gear driven gear (6) are coplanar gear sets; the first main reduction gear (24), the second main reduction gear (1) and the differential gear ring (2) are coplanar gear sets.

6. The nine speed dual clutch transmission according to claim 1, characterized in that both ends of the inner input shaft (13) and the outer input shaft (26) are rotatably supported on a transmission housing by bearings, both ends of the first inner output shaft (15) and the first outer output shaft (19) are rotatably supported on a transmission housing by bearings, and both ends of the second output shaft (10) are rotatably supported on a transmission housing by bearings.

7. The nine-speed dual-clutch transmission according to claim 2, wherein the first-speed power transmission route of the nine-speed dual-clutch transmission is as follows:

the third synchronizer (17) is combined with a 5-gear driven gear (18), the fourth synchronizer (21) is combined with a 6-gear driven gear (20), the fifth synchronizer (22) is combined with a 2-gear driven gear (23), the first clutch (29) is closed, the torque provided by the power source (27) is transmitted to the inner input shaft (13) through the first clutch (29), is transmitted to the 5-gear driven gear (18) through an 5/7-gear driving gear (11) fixed on the inner input shaft (13), is transmitted to the first outer output shaft (19) through the combination of the third synchronizer (17) and the 5-gear driven gear (18), is transmitted to the 6-gear driven gear (20) through the combination of the fourth synchronizer (21) and the 6-gear driven gear (20), and is transmitted to the 6/8-gear driving gear (14) through the 6-gear driven gear (20), and the 6/8 gear driving gear (14) is transmitted to a 2 gear driving gear (25) through an outer input shaft (26), the 2 gear driving gear (25) is transmitted to a 2 gear driven gear (23), the torque is transmitted to a first main reduction gear (24) on a first inner output shaft (15) through the combination of the fifth synchronizer (22) and the 2 gear driven gear (23), and then the torque passes through the differential gear ring (2), and finally the power is output by the differential (3).

8. The nine-speed dual-clutch transmission according to claim 2, wherein a nine-speed power transmission route of the nine-speed dual-clutch transmission is as follows:

the third synchronizer (17) is combined with a 5-gear driven gear (18), the fourth synchronizer (21) is combined with a 6-gear driven gear (20), the second synchronizer (8) is combined with a 7-gear driven gear (7), the second clutch (28) is closed, the torque provided by the power source (27) is transmitted to an outer input shaft (26) through the second clutch (28), is transmitted to the 6-gear driven gear (20) through an 6/8-gear driving gear (14) fixed on the outer input shaft (26), is transmitted to a first outer output shaft (19) through the combination of the fourth synchronizer (21) and the 6-gear driven gear (20), is transmitted to the 5-gear driven gear (18) through the combination of the third synchronizer (17) and the 5-gear driven gear (18), and is transmitted to a 5/7-gear driving gear (11) through the 5-gear driven gear (18), and the torque is transmitted to a 7-gear driven gear (7) by the 5/7-gear driving gear (11), then transmitted to a second main reduction gear (1) on a second output shaft (10) through the combination of the second synchronizer (8) and the 7-gear driven gear (7), then transmitted to the differential gear (2), and finally output by the differential (3).

9. The nine-speed dual-clutch transmission according to claim 2, wherein the reverse power transmission route of the nine-speed dual-clutch transmission is as follows:

the third synchronizer (17) is combined with the reverse gear (16), the fifth synchronizer (22) is combined with the first outer output shaft (19), the first clutch (29) is closed, the torque provided by the power source (27) is transmitted to the inner input shaft (13) through the first clutch (29), is transmitted to the 3-gear driven gear (9) through the 3-gear driving gear (12) fixed on the inner input shaft (13), is transmitted to the reverse gear (16) through the 3-gear driven gear (9), is transmitted to the first outer output shaft (19) through the combination of the third synchronizer (17) and the reverse gear (16), and is transmitted to the first main reducing gear (24) on the first inner output shaft (15) through the combination of the fifth synchronizer (22) and the first outer output shaft (19) and is transmitted to the first main reducing differential gear (24) on the first inner output shaft (15) through the gear ring (2), and finally the differential (3) outputs power.

10. A vehicle comprising a nine speed dual clutch transmission according to any one of claims 1 to 9.

Technical Field

The invention belongs to the technical field of vehicle transmissions, and particularly relates to a nine-gear double-clutch transmission and a vehicle.

Background

The double-clutch type automatic transmission integrates two gearboxes and two clutches into a gearbox shell, two inner input shafts and two outer input shafts which are rotatably sleeved are respectively connected with one clutch, the two input shafts respectively transmit power of two gearbox speed groups, and a gear shifting program is completed by automatic switching between the two clutches, so that the continuity of the power in the gear shifting process can be realized, namely, the power is not interrupted in the gear shifting process, the defect of AMT gear shifting impact is overcome, the power of an engine can be always transmitted to wheels in the gear shifting process of a vehicle, the gear shifting is rapid and stable, the acceleration of the vehicle is ensured, and the rapid deceleration condition caused by gear shifting is not generated any more by the vehicle, and the running comfort of the vehicle is greatly improved. However, since the conventional double clutch type automatic transmission mostly uses dual output shafts or a single output shaft and uses a common drive gear or a linearly arranged gear train, its axial dimension is long, so that it is difficult to adopt the above-mentioned transmission for a vehicle such as a front transverse engine or a front wheel drive, particularly a small vehicle, because its installation space is limited, and it is difficult to work the engine in an optimum working area because of its few gears for shifting, thereby adversely affecting the power performance and economy of the whole vehicle.

There is a twin-clutch manual transmission which includes a first input shaft and a second input shaft to which engine rotation is selectively input via separate clutches. A first gearset associated with the first gearbox speed grouping is located between the countershaft and an aft end of the projecting first input shaft. A second gearset associated with a second gearbox speed grouping is located between the second input shaft and the layshaft. The gearbox realizes the speed reduction transmission between the input shaft and the output shaft through only one auxiliary shaft.

Therefore, the conventional double-clutch automatic transmission generally adopts a structural form of a single output shaft or double output shafts, and the whole length of the transmission is long, so that the transmission is difficult to apply to front-transverse front-drive vehicle types. Moreover, the structural form of the single output shaft or the double output shafts leads to that the existing double-clutch automatic transmission has a larger structure, and has fewer gears which can be arranged under the condition of the same transmission size, so that the engine is not beneficial to work in the best region.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the nine-gear double-clutch transmission and the vehicle are provided, aiming at the problems that the existing double-clutch automatic transmission is long in overall length and difficult to apply to front-transverse front-drive vehicle types.

In order to solve the technical problem, in one aspect, an embodiment of the present invention provides a nine-gear dual clutch transmission, including a second main reduction gear, a differential gear ring, a differential, a 4-gear driven gear, a first synchronizer, an 8-gear driven gear, a 7-gear driven gear, a second synchronizer, a 3-gear driven gear, a second output shaft, an 5/7-gear driving gear, a 3-gear driving gear, an inner input shaft, a 6/8-gear driving gear, a first inner output shaft, a reverse gear, a third synchronizer, a 5-gear driven gear, a first outer output shaft, a 6-gear driven gear, a fourth synchronizer, a fifth synchronizer, a 2-gear driven gear, a first main reduction gear, a 2-gear driving gear, an outer input shaft, an engine, a second clutch, a first clutch, a 4-gear driving gear, and a synchronizer;

the outer input shaft and the inner input shaft are coaxially nested, the inner input shaft is connected with a power source through a first clutch, the outer input shaft is connected with the power source through a second clutch, the 2-gear driving gear, the 4-gear driving gear and the 6/8-gear driving gear are sequentially fixed on the outer input shaft in a direction far away from the power source, and the 5/7-gear driving gear and the 3-gear driving gear are sequentially fixed on the inner input shaft in a direction far away from the power source;

the first outer output shaft and the first inner output shaft are coaxially nested, the 2-gear driven gear, the first outer output shaft and the reverse gear are sequentially sleeved on the first inner output shaft in an empty mode in the direction away from the power source, the 6-gear driven gear and the 5-gear driven gear are sequentially sleeved on the first outer output shaft in an empty mode in the direction away from the power source (27), the first main reduction gear is fixed on the first inner output shaft, and the second main reduction gear is fixed on the second output shaft; the 2-gear driving gear is meshed with the 2-gear driven gear, the 3-gear driven gear is meshed with the 3-gear driving gear and the reverse gear simultaneously, the 4-gear driving gear is meshed with the 4-gear driven gear, the 5/7-gear driving gear is meshed with the 5-gear driven gear and the 7-gear driven gear simultaneously, the 6/8-gear driving gear is meshed with the 6-gear driven gear and the 8-gear driven gear simultaneously, and the differential gear ring is meshed with the first main reduction gear and the second main reduction gear simultaneously;

a synchronizer for controlling engagement and disengagement of each idler gear with its shaft to achieve nine forward gears and reverse.

According to the nine-gear double-clutch transmission provided by the embodiment of the invention, improvement is carried out on the basis of the traditional manual transmission, so that the effect of a rotating shaft planetary gear type automatic transmission with a complex structure is achieved by a parallel shaft type structure with a simple structure, and the structure is more compact. Because the resources of the manual transmission are utilized to the maximum extent, the manufacturing cost can be greatly reduced, and the cost is lower than that of automatic transmissions such as AT, CVT and the like.

Through the bypassing mode, realize 1, 9 fender transmissions with other fender gear gears to cancel 1, 9 fender owner, driven gear, obtain more fender transmission with less gear, greatly shorten derailleur axial length, alleviate derailleur weight, practice thrift whole car cost. When the nine-gear double-clutch transmission is realized, the outer input shaft and the inner input shaft are provided with five driving gears in total, so that the external dimension of the nine-gear double-clutch transmission is not greatly different (even smaller) than that of the common six-gear and seven-gear transmissions, thereby being beneficial to the miniaturization of the transmission and the arrangement of front transverse front-drive vehicles.

Nine gears can be arranged on the premise of the same external dimension as that of a common six-gear and seven-gear transmission, so that the transmission ratio range is enlarged, the transmission ratio distribution is more reasonable, and the power performance and the transmission efficiency of the whole vehicle are obviously improved. The nine-gear double-clutch transmission has 9 forward gears, the speed ratio range is larger, the speed ratio distribution is more reasonable compared with the traditional six-gear transmission and seven-gear transmission, the engine can work in the optimal working range with more probability, and the power performance and the economical efficiency of the whole vehicle are improved.

In addition, the second output shaft is used as an idler shaft in reverse gear transmission, and the second output shaft and the 3-gear driven gear are used as transmission parts of reverse gear, so that a special reverse gear shaft is saved, gear recycling is increased, weight is reduced, and cost is saved. The center distance between the input shaft and the two output shafts can be designed to be smaller, and the structure is more compact. Reverse gear transmission path is simple, only uses 3 grades of driven gear as the idler switching-over, has reduced gear engagement quantity, and the transmission is more steady, and efficiency is higher.

In another aspect, an embodiment of the present invention further provides a vehicle, which includes the nine-gear dual-clutch transmission.

Drawings

FIG. 1 is a frame diagram of a nine speed dual clutch transmission provided in accordance with an embodiment of the present invention.

The reference numbers in the drawings of the specification are as follows:

1. a second main reduction gear; 2. a differential ring gear; 3. a differential mechanism; 4. a 4-gear driven gear; 5. a first synchronizer; 6. a 8-gear driven gear; 7. a 7-gear driven gear; 8. a second synchronizer; 9. a 3-gear driven gear; 10. a second output shaft; 11. 5/7 gear drive gear; 12. a 3-gear driving gear; 13. an inner input shaft; 14. 6/8 gear drive gear; 15. a first inner output shaft; 16. a reverse gear; 17. a third synchronizer; 18. a 5-gear driven gear; 19. a first outer output shaft; 20. a 6-gear driven gear; 21. a fourth synchronizer; 22. a fifth synchronizer; 23. a 2-gear driven gear; 24. the first main reduction gear (25, 2-gear driving gear; 26, external input shaft; 27, power source; 28, second clutch; 29, first clutch; 30, 4-gear driving gear).

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1, an embodiment of the present invention provides a nine speed dual clutch transmission, the transmission comprises a second main reduction gear 1, a differential gear ring 2, a differential 3, a 4-gear driven gear 4, a first synchronizer 5, an 8-gear driven gear 6, a 7-gear driven gear 7, a second synchronizer 8, a 3-gear driven gear 9, a second output shaft 10, an 5/7-gear driving gear 11, a 3-gear driving gear 12, an inner input shaft 13, a 6/8-gear driving gear 14, a first inner output shaft 15, a reverse gear 16, a third synchronizer 17, a 5-gear driven gear 18, a first outer output shaft 19, a 6-gear driven gear 20, a fourth synchronizer 21, a fifth synchronizer 22, a 2-gear driven gear 23, a first main reduction gear 24, a 2-gear driving gear 25, an outer input shaft 26, an engine 27, a second clutch 28, a first clutch 29, a 4-gear driving gear 30 and a synchronizer. The power source 27 may be, for example, an engine, an electric motor, or a hybrid powertrain of an electric motor and an engine.

The outer input shaft 26 and the inner input shaft 13 are coaxially nested, the inner input shaft 13 is connected with a power source 27 through a first clutch 29, the outer input shaft 26 is connected with the power source 27 through a second clutch 28, the 2-gear driving gear 25, the 4-gear driving gear 30 and the 6/8-gear driving gear 14 are sequentially fixed on the outer input shaft 26 in a direction away from the power source 27, and the 5/7-gear driving gear 11 and the 3-gear driving gear 12 are sequentially fixed on the inner input shaft 13 in a direction away from the power source 27.

The first outer output shaft 19 is coaxially nested with the first inner output shaft 15, the 2-gear driven gear 23, the first outer output shaft 19 and the reverse gear 16 are sequentially sleeved on the first inner output shaft 15 in an empty manner in the direction away from the power source 27, the 6-gear driven gear 20 and the 5-gear driven gear 18 are sequentially sleeved on the first outer output shaft 19 in an empty manner in the direction away from the power source 27, the first main reduction gear 24 is fixed on the first inner output shaft 15, and the second main reduction gear 1 is fixed on the second output shaft 10; the engagement of 2 grades driving gear 25 and 2 grades driven gear 23, 3 grades driven gear 9 simultaneously with 3 grades driving gear 12 and reverse gear 16 meshing, 4 grades driving gear 30 and 4 grades driven gear 4 meshing, 5/7 grades driving gear 11 simultaneously with 5 grades driven gear 18 and 7 grades driven gear 7 meshing, 6/8 grades driving gear 14 simultaneously with 6 grades driven gear 20 and 8 grades driven gear 6 meshing, differential ring gear 2 simultaneously with first main reducing gear 24 and the meshing of second main reducing gear 1.

A synchronizer for controlling engagement and disengagement of each idler gear with its shaft to achieve nine forward gears and reverse.

As can be seen, gears 6 and 8 share a common drive gear, and gears 5 and 7 share a common drive gear. In addition, the 1-gear transmission and the 9-gear transmission are realized by other gear gears in a bypassing mode, so that 1-gear driving gears and 9-gear driven gears are eliminated, the using amount of the driving gears and the driven gears is reduced, the axial length of the transmission is shortened, and the weight of the transmission is reduced.

The outer input shaft 26 is a hollow shaft coaxially sleeved on the inner input shaft 13, and the inner input shaft 13 can be a solid shaft or a hollow shaft. The first outer output shaft 19 is a hollow shaft, and the first inner output shaft 15 is a solid shaft or a hollow shaft.

The first outer output shaft 19, the second output shaft 10 and the outer input shaft 26 are arranged in parallel at intervals to form a parallel shaft type structure. The power source 27 is coaxial with the inner input shaft 13.

In one embodiment, each idler gear may be idler on the shaft on which it is located by a bearing. So as to reduce the friction between the gear and the shaft and improve the service life of the gear and the shaft.

In one embodiment, the first clutch 29 and the second clutch 28 share a housing to be integrated as a dual clutch. To make the transmission space more compact.

In one embodiment, the synchronizer includes a first synchronizer 5, a second synchronizer 8, a third synchronizer 17, a fourth synchronizer 21 and a fifth synchronizer 22, the first synchronizer 5 and the second synchronizer 8 are disposed on the second output shaft 10, the third synchronizer 17 and the fourth synchronizer 21 are disposed on the first outer output shaft 19, and the fifth synchronizer 22 is disposed on the first inner output shaft 15.

The first synchronizer 5 is positioned between the 4 th-gear driven gear 4 and the 8 th-gear driven gear 6 and is used for controlling the combination and the separation of the 4 th-gear driven gear 4 and the 8 th-gear driven gear 6 and the second output shaft 10; the second synchronizer 8 is positioned between the 3-gear driven gear 9 and the 7-gear driven gear 7 and is used for controlling the connection and disconnection of the 3-gear driven gear 9 and the 7-gear driven gear 7 with the second output shaft 10; the third synchronizer 17 is located between the 5 th driven gear 18 and the reverse gear 16, and is used for controlling the combination and the separation of the 5 th driven gear 18 and the reverse gear 16 with the first output shaft 19; the fourth synchronizer 21 is located between the fifth synchronizer 22 and the 6 th driven gear 20, and is used for controlling the connection and disconnection of the 6 th driven gear 20 and the first outer output shaft 19; the fifth synchronizer 22 is located between the fourth synchronizer 21 and the 2 nd driven gear 23, and is used for controlling the engagement and disengagement of the 2 nd driven gear 23 with the first inner output shaft 15 and for controlling the engagement and disengagement of the first inner output shaft 15 with the first outer output shaft 19.

The first synchronizer 5, the second synchronizer 8, the third synchronizer 17, the fourth synchronizer 21 and the fifth synchronizer 23 are all conventional synchronizers, and are controlled by a shifting fork to slide on a shaft.

The hubs of the first synchronizer 5 and the second synchronizer 8 are splined to the second output shaft 10; the gear hubs of the third synchronizer 17 and the fourth synchronizer 21 are formed on the first outer output shaft 19 by welding, spline, interference press-fitting or integral molding; the hub of the fifth synchronizer 23 is splined to the first inner output shaft 15.

Nine forward gears and one reverse gear can be achieved by controlling the engagement and disengagement of the different states of the first synchronizer 5, the second synchronizer 8, the third synchronizer 17, the fourth synchronizer 21, the fifth synchronizer 23, the first clutch 29, and the second clutch 28.

Thus, when the nine-gear double-clutch transmission is realized, the outer input shaft 26 and the inner input shaft 13 have five driving gears in all, so that the external dimension of the nine-gear double-clutch transmission is not different from that of a common six-gear double-clutch transmission and a common seven-gear double-clutch transmission or even smaller, thereby being beneficial to the miniaturization of the transmission and the arrangement of a front transverse front-drive vehicle.

In a preferred embodiment, the first main reduction gear 23, the 2 nd driven gear 23, the fifth synchronizer 22, the fourth synchronizer 21, the 6 th driven gear 20, the 5 th driven gear 18, the third synchronizer 17 and the reverse gear 16 are sequentially arranged in a direction away from the power source 27. The second main reduction gear 1, the 4-gear driven gear 4, the first synchronizer 5, the 8-gear driven gear 6, the 7-gear driven gear 7, the second synchronizer 8 and the 3-gear driven gear 9 are sequentially arranged in a direction away from the power source 27.

In a preferred embodiment, the 5/7 gear driving gear 11, 5 gear driven gear 18 and 7 gear driven gear 7 are a co-planar gear set; the 6/8 gear driving gear 14, the 6 gear driven gear 20 and the 8 gear driven gear 6 are coplanar gear sets; the first main reduction gear 24, the second main reduction gear 1 and the differential ring gear 2 are coplanar gear sets. By configuring the co-planar gear sets, the axial size of the transmission can be reduced, reducing the bulk of the transmission.

In one embodiment, both ends of the inner input shaft 13 and the outer input shaft 26 are rotatably supported by a transmission case through bearings, both ends of the first inner output shaft 15 and the first outer output shaft 19 are rotatably supported by a transmission case through bearings, and both ends of the second output shaft 10 are rotatably supported by a transmission case through bearings. To achieve stable support of the respective shafts.

In one embodiment, the 2-gear driving gear 25, the 4-gear driving gear 30 and the 6/8-gear driving gear 14 are fixed on the outer input shaft 26 by welding, spline connection, interference press fitting or integral forming; the 5/7 speed driving gear 11 and the 3 speed driving gear 12 are fixed on the inner input shaft 13 by welding, spline connection, interference press fitting or integral forming.

The nine-gear dual clutch transmission of the above embodiment has the following power transmission in each gear (the power source 27 takes the engine as an example):

a first gear power transmission route: the third synchronizer 17 is coupled to the 5 th driven gear 18, the fourth synchronizer 21 is coupled to the 6 th driven gear 20, the fifth synchronizer 22 is coupled to the 2 nd driven gear 23, the first clutch 29 is closed, the torque provided by the engine is transmitted to the inner input shaft 13 through the first clutch 29, is transmitted to the 5 th driven gear 18 through the 5/7 th driving gear 11 fixed to the inner input shaft 13, is transmitted to the first outer output shaft 19 through the coupling of the third synchronizer 17 and the 5 th driven gear 18, is transmitted to the 6 th driven gear 20 through the coupling of the fourth synchronizer 21 and the 6 th driven gear 20, is transmitted to the 6/8 th driving gear 14 through the 6 th driven gear 20, is transmitted to the 2 nd driving gear 25 through the outer input shaft 26 through the 6/8 th driving gear 14, is transmitted to the 2 nd driven gear 23 through the 2 nd driving gear 25, the torque is then transmitted by the combination of the fifth synchronizer 22 and the 2 nd speed driven gear 23 to the first main reduction gear 24 on the first inner output shaft 15, through the differential ring gear 2, and finally output by the differential 3.

A second-gear power transmission route: the fifth synchronizer 22 is engaged with the 2 nd driven gear 23, the second clutch 28 is closed, the torque provided by the engine is transmitted to the outer input shaft 26 through the second clutch 28, is transmitted to the 2 nd driven gear 23 through the 2 nd driving gear 25 fixed on the outer input shaft 26, is transmitted to the first main reduction gear 24 on the first inner output shaft 15 through the engagement of the fifth synchronizer 22 and the 2 nd driven gear 23, passes through the differential ring gear 2, and is finally output by the differential 3.

A third gear power transmission route: the second synchronizer 8 is combined with the 3 rd gear driven gear 9, the first clutch 29 is closed, the torque provided by the engine is transmitted to the inner input shaft 13 through the first clutch 29, is transmitted to the 3 rd gear driven gear 9 through the 3 rd gear driving gear 12 fixed on the inner input shaft 13, is transmitted to the second main reduction gear 1 on the second output shaft 10 through the combination of the second synchronizer 8 and the 3 rd gear driven gear 9, passes through the differential gear ring 2, and is finally output by the differential 3.

A fourth gear power transmission route: the first synchronizer 5 is combined with the 4 th-gear driven gear 4, the second clutch 28 is closed, the torque provided by the engine is transmitted to the outer input shaft 26 through the second clutch 28, is transmitted to the 4 th-gear driven gear 4 through the 4 th-gear driving gear 30 fixed on the outer input shaft 26, is transmitted to the second main reduction gear 1 on the second output shaft 10 through the combination of the first synchronizer 5 and the 4 th-gear driven gear 4, passes through the differential gear ring 2, and is finally output by the differential 3.

A fifth gear power transmission route: the third synchronizer 17 is engaged with the 5 th driven gear 18, the fifth synchronizer 22 is engaged with the first outer output shaft 19, the first clutch 29 is closed, the torque provided by the engine is transmitted to the inner input shaft 13 through the first clutch 29, is transmitted to the 5 th driven gear 18 through the 5/7 th driving gear 11 fixed on the inner input shaft 13, is transmitted to the first outer output shaft 19 through the engagement of the third synchronizer 17 and the 5 th driven gear 18, is transmitted to the first main reduction gear 24 on the first inner output shaft 15 through the engagement of the fifth synchronizer 22 and the first outer output shaft 19, passes through the differential ring gear 2, and is finally output by the differential 3.

A six-gear power transmission route: the fourth synchronizer 21 is engaged with the 6 th driven gear 20, the fifth synchronizer 22 is engaged with the first outer output shaft 19, the second clutch 28 is closed, the torque provided by the engine is transmitted to the outer input shaft 26 through the second clutch 28, is transmitted to the 6 th driven gear 20 through the 6/8 th driving gear 14 fixed on the outer input shaft 26, is transmitted to the first outer output shaft 19 through the engagement of the fourth synchronizer 21 and the 6 th driven gear 20, is transmitted to the first main reduction gear 24 on the first inner output shaft 15 through the engagement of the fifth synchronizer 22 and the first outer output shaft 19, passes through the differential ring gear 2, and is finally output by the differential 3.

A seven-gear power transmission route: the second synchronizer 8 is engaged with the 7 th driven gear 7, the first clutch 29 is closed, the torque provided by the engine is transmitted to the inner input shaft 13 through the first clutch 29, is transmitted to the 7 th driven gear 7 through the 5/7 th driving gear 11 fixed on the inner input shaft 13, is transmitted to the second main reduction gear 1 on the first inner output shaft 15 through the engagement of the second synchronizer 8 and the 7 th driven gear 7, passes through the differential ring gear 2, and is finally output by the differential 3.

Eight-gear power transmission route: the first synchronizer 5 is engaged with the 8 th driven gear 6, the second clutch 28 is closed, the torque provided by the engine is transmitted to the outer input shaft 26 through the second clutch 28, is transmitted to the 8 th driven gear 6 through the 6/8 th driving gear 14 fixed on the outer input shaft 26, is transmitted to the second main reduction gear 1 on the second output shaft 10 through the engagement of the first synchronizer 5 and the 8 th driven gear 6, passes through the differential ring gear 2, and is finally output by the differential 3.

Nine-gear power transmission route: the third synchronizer 17 is coupled with the 5 th driven gear 18, the fourth synchronizer 21 is coupled with the 6 th driven gear 20, the second synchronizer 8 is coupled with the 7 th driven gear 7, the second clutch 28 is closed, the torque provided by the engine is transmitted to the outer input shaft 26 through the second clutch 28, is transmitted to the 6 th driven gear 20 through the 6/8 th driving gear 14 fixed on the outer input shaft 26, is transmitted to the first outer output shaft 19 through the coupling of the fourth synchronizer 21 and the 6 th driven gear 20, is transmitted to the 5 th driven gear 18 through the coupling of the third synchronizer 17 and the 5 th driven gear 18, is transmitted to the 5/7 th driving gear 11 through the 5 th driven gear 18, is transmitted to the 7 th driven gear 7 through the 5/7 th driving gear 11, and is transmitted to the second main reduction gear 1 of the second output shaft 10 through the coupling of the second synchronizer 8 and the 7 th driven gear 7, then passes through the differential ring gear 2, and finally is output by the differential 3.

Reverse gear power transmission route: the third synchronizer 17 is coupled to the reverse gear 16, the fifth synchronizer 22 is coupled to the first outer output shaft 19, the first clutch 29 is closed, the torque provided by the engine is transmitted to the inner input shaft 13 through the first clutch 29, is transmitted to the 3-gear driven gear 9 through the 3-gear driving gear 12 fixed to the inner input shaft 13, is transmitted to the reverse gear 16 through the 3-gear driven gear 9, is transmitted to the first outer output shaft 19 through the coupling of the third synchronizer 17 and the reverse gear 16, is transmitted to the first main reduction gear 24 on the first inner output shaft 15 through the coupling of the fifth synchronizer 22 and the first outer output shaft 19, passes through the differential ring gear 2, and is finally output by the differential 3.

The nine-gear dual clutch transmission shift process of the above embodiment is as follows:

1-gear shift and 2-gear shift processes: in the 1-gear stage, the third synchronizer 17 is engaged with the 5-gear driven gear 18, the fourth synchronizer 21 is engaged with the 6-gear driven gear 20, the fifth synchronizer 22 is engaged with the 2-gear driven gear 23, the first clutch 29 is closed, and the second clutch 28 is opened; after the dual clutch transmission control system issues a 1-gear shift-2 command, the second clutch 28 is still open, i.e., neither the second clutch 28 nor the outer input shaft 26 is transmitting power; as the shifting process continues, the first clutch 29 is gradually opened while the second clutch 28 is gradually closed, during which there is always clutch engagement and no torque interruption occurs; after the first clutch 29 is completely opened and the second clutch 28 is completely closed, the shifting process is ended. At this time, the first clutch 29 is in an open state, i.e., the first clutch 29 and the inner input shaft 13 do not transmit power, and the engine torque is transmitted to the 2 nd stage driven gear 23 via the second clutch 28.

2-shift 3-shift process: in gear 2, the fifth synchronizer 22 is engaged with the 2 nd driven gear 23; the second clutch 28 is closed and the first clutch 29 is open; after the double-clutch transmission control system sends a 2-gear shifting and 3-gear shifting instruction, the gear shifting executing mechanism combines a second synchronizer 8 and a 3-gear driven gear 9 in advance; the first clutch 29 is still open, i.e. neither the first clutch 29 nor the inner input shaft 13 is transmitting power; as the shifting process continues, the second clutch 28 is gradually opened while the first clutch 29 is gradually closed, during which there is always clutch engagement and no torque interruption occurs; after the second clutch 28 is fully open and the first clutch 29 is fully closed, the shifting process is ended. At this time, the second clutch 28 is in an open state, i.e., the second clutch 28 and the outer input shaft 26 do not transmit power, and the engine torque is transmitted to the 3 rd-speed driven gear 9 via the first clutch 29.

The other gears are shifted from each other similarly to the 1-gear and 2-gear shifting process, and are not described in detail.

According to the nine-gear double-clutch transmission provided by the embodiment of the invention, improvement is carried out on the basis of the traditional manual transmission, so that the effect of a rotating shaft planetary gear type automatic transmission with a complex structure is achieved by a parallel shaft type structure with a simple structure, and the structure is more compact. Because the resources of the manual transmission are utilized to the maximum extent, the manufacturing cost can be greatly reduced, and the cost is lower than that of automatic transmissions such as AT, CVT and the like.

Through the bypassing mode, realize 1, 9 fender transmissions with other fender gear gears to cancel 1, 9 fender owner, driven gear, obtain more fender transmission with less gear, greatly shorten derailleur axial length, alleviate derailleur weight, practice thrift whole car cost. When the nine-gear double-clutch transmission is realized, the outer input shaft and the inner input shaft are provided with six driving gears in total, so that the external dimension of the nine-gear double-clutch transmission is not greatly different (even smaller) than that of the common six-gear and seven-gear transmissions, thereby being beneficial to the miniaturization of the transmission and the arrangement of front transverse front-drive vehicles.

Nine gears can be arranged on the premise of the same external dimension as that of a common six-gear and seven-gear transmission, so that the transmission ratio range is enlarged, the transmission ratio distribution is more reasonable, and the power performance and the transmission efficiency of the whole vehicle are obviously improved. The nine-gear double-clutch transmission has 9 forward gears, the speed ratio range is larger, the speed ratio distribution is more reasonable compared with the traditional six-gear transmission and seven-gear transmission, the engine can work in the optimal working range with more probability, and the power performance and the economical efficiency of the whole vehicle are improved.

In addition, the second output shaft is used as an idler shaft in reverse gear transmission, and the second output shaft and the 3-gear driven gear are used as transmission parts of reverse gear, so that a special reverse gear shaft is saved, gear recycling is increased, weight is reduced, and cost is saved. The center distance between the input shaft and the two output shafts can be designed to be smaller, and the structure is more compact. Reverse gear transmission path is simple, only uses 3 grades of driven gear as the idler switching-over, has reduced gear engagement quantity, and the transmission is more steady, and efficiency is higher.

In addition, the embodiment of the invention also provides a vehicle which comprises the nine-gear double-clutch transmission of the embodiment.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.