Correcting device for steel restoration and correcting method thereof

文档序号:1897730 发布日期:2021-11-30 浏览:17次 中文

阅读说明:本技术 一种钢材修复用矫正装置及其矫正方法 (Correcting device for steel restoration and correcting method thereof ) 是由 石奎 张明旗 王红娟 于 2021-09-06 设计创作,主要内容包括:本发明公开了一种钢材修复用矫正装置,包括底座、矫正机构、一对辅助增压机构和辅助矫正机构;底座上安装有支架,支架上设有控制箱;矫正机构安装于支架上,矫正机构包括矫正块,矫正块与支架内壁之间连接有一对伸缩件,矫正块的一对侧壁上均设有容纳腔,容纳腔内设有矫正板和一对测距传感器;辅助增压机构设于容纳腔内,且与矫正块和矫正板相连接;辅助矫正机构安装于伸缩件上,且与测距传感器电性连接。本发明通过槽钢矫正装置的设置,不仅可以提高变形槽钢的矫正修复效率,降低工作人员的劳动强度,还可以提高变形槽钢的矫正修复精度及修复效果,进而可以大大降低变形槽钢存在的安全隐患,保证变形槽钢被安全的使用。(The invention discloses a correcting device for steel repair, which comprises a base, a correcting mechanism, a pair of auxiliary pressurizing mechanisms and an auxiliary correcting mechanism, wherein the base is provided with a first guide rail and a second guide rail; a bracket is arranged on the base, and a control box is arranged on the bracket; the correcting mechanism is arranged on the support and comprises a correcting block, a pair of telescopic pieces are connected between the correcting block and the inner wall of the support, accommodating cavities are formed in a pair of side walls of the correcting block, and a correcting plate and a pair of distance measuring sensors are arranged in the accommodating cavities; the auxiliary supercharging mechanism is arranged in the accommodating cavity and is connected with the correcting block and the correcting plate; the auxiliary correcting mechanism is arranged on the telescopic piece and is electrically connected with the distance measuring sensor. According to the invention, through the arrangement of the channel steel correction device, the correction and repair efficiency of the deformed channel steel can be improved, the labor intensity of workers is reduced, the correction and repair precision and repair effect of the deformed channel steel can be improved, the potential safety hazard of the deformed channel steel can be greatly reduced, and the safe use of the deformed channel steel is ensured.)

1. A steel product repair correction device, comprising:

the device comprises a base, a control box and a control box, wherein a support is arranged on the base;

the correcting mechanism is arranged on the bracket;

the correcting mechanism comprises a correcting block, a pair of telescopic pieces are connected between the correcting block and the inner wall of the support, accommodating cavities are formed in a pair of side walls of the correcting block, and a correcting plate and a pair of distance measuring sensors are arranged in the accommodating cavities;

the pair of auxiliary pressurizing mechanisms are arranged in the accommodating cavity and are connected with the correcting block and the correcting plate;

and the auxiliary correcting mechanism is arranged on the telescopic piece and is electrically connected with the distance measuring sensor.

2. The steel product restoration device according to claim 1, wherein a level is provided on the correction plate.

3. The steel product restoration correction device according to claim 1, wherein a universal ball sleeve is connected to a surface of the correction plate adjacent to the correction block, a universal ball rod is rotatably connected to the universal ball sleeve, the universal ball rod is disposed so as to pass through the correction block, and a pressing plate is connected to an end of the universal ball rod located in the correction block.

4. A steel product repair orthotic device according to claim 3, wherein said orthotic block has an extrusion channel and a reservoir chamber, said extrusion plate being slidably disposed within said extrusion channel, said reservoir chamber having an extrusion fluid disposed therein.

5. The steel product restoration correction device according to claim 4, wherein each of the pressing plates and the inner wall of the pressing groove is provided with a joint block, and a tension spring is provided between a pair of the joint blocks.

6. The steel product repair correcting device according to claim 4, wherein an extraction pump is provided in the correcting block, the extraction pump is connected to an extraction pipe and a three-way pipe, one end of the extraction pipe is inserted into the extrusion liquid, and the three-way pipe is communicated with the extrusion tank.

7. The steel product restoration correction device according to claim 6, wherein a first control valve is installed in the three-way pipe, a return pipe is provided between the extrusion tank and the storage chamber, and a second control valve is installed in the return pipe.

8. The steel product repair correction device according to claim 1, wherein the auxiliary pressurizing mechanism includes an elastic member, a transfer pipe is connected between the elastic member and the extrusion groove, and a third control valve is mounted on the transfer pipe.

9. The steel product repair correction device according to claim 1, wherein the auxiliary correction mechanism includes a mounting plate, a plurality of cylinders are connected to a side wall of the mounting plate, a connection rod is connected to the cylinders, and a hammering plate is connected to an end of the connection rod near the correction block.

10. A method for correcting a correcting device for steel restoration, comprising the steps of:

s1, placing a deformed channel steel on a base, controlling a telescopic piece to descend through a control box, and driving a correcting block and a mounting plate to descend when the telescopic piece descends until the correcting block is clamped in the channel steel;

s2, the correcting plate and the hammering plate are controlled to be in contact with the inner side wall and the outer side wall of the channel steel respectively, so that the channel steel slides on the base, the correcting block can correct and repair the bottom of the channel steel, and the correcting plate and the hammering plate can correct and repair the side wall of the channel steel, so that the overall repairing efficiency of the channel steel is greatly improved;

s3, if the channel steel is bent inwards, the correcting plate can limit the movement of the channel steel bent inwards at the moment, the correcting plate needs to be controlled to be stored in the containing cavity, namely a second control valve and a third control valve on one side, bent inwards, of the channel steel are controlled to be opened through the control box, extruding liquid in the elastic piece enters the extruding groove through the conveying pipe, the extruding liquid in the extruding groove enters the storage cavity through the return pipe, the correcting plate is not supported at the moment, the stretching spring has a tensile force effect on the extruding plate, and the extruding plate drives the universal ball rod and the correcting plate to slide towards one side of the containing cavity until the correcting plate is stored in the containing cavity;

s4, when the correcting plate is stored in the containing cavity, the inward bent channel steel can continuously slide, when the bent point of the inward bent channel steel corresponds to the correcting plate, switches of an extraction pump, a first control valve and a third control valve on one side of the inward bent channel steel are opened, a second control valve is closed, the extraction pump extracts extrusion liquid in the storage cavity through an extraction pipe and conveys the extrusion liquid through a three-way pipe, so that the extrusion liquid can enter the extrusion groove again, and the extrusion liquid in the extrusion groove enters the elastic piece through a conveying pipe;

s5, extruding the extrusion plate by extrusion liquid in the extrusion groove, wherein the extrusion plate drives the correction plate to slide through a universal ball rod until the correction plate is contacted with the steel of the inward bent groove and generates extrusion force to the inward bent channel steel for correcting and repairing the inward bent channel steel;

s6, simultaneously, extruding liquid in the extruding groove continuously enters the elastic piece, so that the elastic piece expands, the expanded elastic piece generates an extruding acting force on the correcting plate, and the extruding effect of the correcting plate on the inwards bent channel steel can be further improved;

s7, in addition, through the matched arrangement of the universal ball sleeve and the universal ball rod, the correcting plate can be in full contact with the surface of the inward-side bent channel steel, and the correcting and repairing effects of the correcting plate on the inward-side bent channel steel are greatly improved, wherein the flow speed of the upper third control valve is larger than that of the lower third control valve, so that the correcting plate can be changed from an inclined state to a horizontal state, and the correcting and repairing effects on the inward-side bent channel steel are enhanced;

s8, when the level gauge monitors that the correcting plate is horizontal, immediately closing the third control valve, stopping the operation of the suction pump, and at the moment, changing the correcting plate and the correcting block into an initial state again and finishing correcting and repairing the inwards bent channel steel;

s9, if the channel steel is bent outwards, the mounting plate controls the connecting rod to do reciprocating motion, namely the hammering plate on the connecting rod can hammer the channel steel bent outwards in a reciprocating mode until the channel steel is corrected and repaired.

Technical Field

The invention belongs to the technical field of steel processing, and particularly relates to a correcting device for steel repair and a correcting method thereof.

Background

The steel is a steel ingot, a steel billet or a material with certain shape, size and performance, which is manufactured by the steel through pressure processing, and most of the steel processing is through pressure processing, so that the processed steel (the billet, the ingot and the like) generates plastic deformation. According to the difference of the processing temperature of steel, the method can be divided into cold processing and hot processing; according to the different shapes of the cross sections, steel materials are generally divided into four categories, namely section bars, plates, pipes and metal products.

Wherein, the channel-section steel is one of the section bar, and it is at long-time the placing process, can produce certain deformation because of external force or pile up extruded influence each other, and the channel-section steel after the deformation need be corrected and is restoreed the processing, otherwise can influence the normal use effect of channel-section steel, serious probably causes the incident.

The current channel-section steel is corrected and is restoreed generally for the manual correction, corrects through the hammering repeatedly on the direction of deformation at the channel-section steel promptly, and this kind of restoration mode is though simple easy operation, but holistic correction repair efficiency is slower, increases staff's intensity of labour easily, and then causes the fatigue of staff's health, and the manual correction is restoreed and can not guarantee the restoration effect of channel-section steel moreover, causes the channel-section steel to correct prosthetic precision poor, has certain potential safety hazard.

Therefore, in order to solve the above-described problems, it is necessary to provide a correction device for repairing a steel material and a correction method thereof.

Disclosure of Invention

The invention aims to provide a correcting device for steel restoration and a correcting method thereof, and aims to solve the problem that deformed channel steel is inconvenient to correct and restore.

In order to achieve the above object, an embodiment of the present invention provides the following technical solutions:

a steel repair correction device comprises a base, a correction mechanism, a pair of auxiliary pressurizing mechanisms and an auxiliary correction mechanism;

the base is provided with a bracket, and the bracket is provided with a control box;

the correcting mechanism is arranged on the bracket and comprises a correcting block, a pair of telescopic pieces are connected between the correcting block and the inner wall of the bracket, accommodating cavities are formed in a pair of side walls of the correcting block, and a correcting plate and a pair of distance measuring sensors are arranged in the accommodating cavities;

the auxiliary supercharging mechanism is arranged in the accommodating cavity and is connected with the correcting block and the correcting plate;

the auxiliary correcting mechanism is arranged on the telescopic piece and is electrically connected with the distance measuring sensor.

Furthermore, a level gauge is arranged on the correcting plate and used for monitoring the horizontal state of the correcting plate and improving the correcting and repairing effect of the opposite-direction inner-side bent channel steel.

Furthermore, one surface, close to the correcting block, of the correcting plate is connected with a universal ball sleeve, a universal ball rod is rotatably connected in the universal ball sleeve, and the correcting plate can rotate within a certain angle through the mutual matching of the universal ball sleeve and the universal ball rod, so that the correcting plate can be in full contact with the inward bent channel steel, and the correcting and repairing effects of the inward bent channel steel are greatly improved;

the universal ball rod penetrates through the correction block, one end, located in the correction block, of the universal ball rod is connected with the extrusion plate, and the universal ball rod is used for controlling the movement of the correction plate under the action of extrusion liquid.

Furthermore, an extrusion groove and a storage cavity are formed in the correcting block, the extrusion groove is used for sliding of the extrusion plate so as to control the sliding of the correcting plate, the correcting plate can be accommodated in the accommodating cavity so as to correct and repair the inward bent channel steel, and the storage cavity is used for accommodating extrusion liquid;

the extrusion plate slides and is arranged in the extrusion groove, and the storage cavity is internally provided with extrusion liquid for extruding the extrusion plate, so that the extrusion plate can drive the correction plate to slide, and further can correct and repair the inward bent channel steel, and meanwhile, the elastic piece is also used for expanding.

Furthermore, a connecting block is connected between the extrusion plate and the inner wall of the extrusion groove and used for installing an extension spring;

and an extension spring is connected between the pair of joining blocks, and when the extrusion plate is not under the pressure of extrusion liquid, the extrusion plate slides under the action of the extension spring, so that the correction plate can be accommodated in the accommodating cavity.

Furthermore, an extraction pump is arranged in the correction block and used for extracting and conveying the extrusion liquid, so that the sliding of the correction plate can be controlled;

the extrusion device is characterized in that the extraction pump is connected with an extraction pipe and a three-way pipe, the extraction pipe is used for extracting extrusion liquid, the three-way pipe is used for discharging the extrusion liquid, one end of the extraction pipe is inserted into the extrusion liquid, and the three-way pipe is communicated with the extrusion groove.

Furthermore, a first control valve is arranged on the three-way pipe and is used for respectively controlling the movement conditions of the pair of straightening plates;

a return pipe is arranged between the extrusion groove and the storage cavity and is used for enabling extrusion liquid in the extrusion groove to enter the storage cavity through the return pipe, so that the extrusion plate can retract, and the correction plate can be accommodated in the accommodating cavity;

and the return pipe is provided with a second control valve for controlling the on-off condition of the return pipe.

Furthermore, the auxiliary pressurizing mechanism comprises an elastic piece used for extruding the correcting plate, so that the correcting and repairing effect of the opposite-side bent channel steel is greatly improved;

a conveying pipe is connected between the elastic part and the extrusion groove and is used for conveying extrusion liquid;

and a third control valve is arranged on the conveying pipe and used for controlling the on-off of the conveying pipe.

Further, supplementary aligning gear includes the mounting panel for the installation cylinder, be connected with a plurality of cylinders on the lateral wall of mounting panel for the reciprocating motion of control connecting rod, be connected with the connecting rod on the cylinder, the connecting rod is close to the one end of correction piece is connected with the hammering board, is used for hammering to the channel-section steel of lateral bending, improves the correction restoration effect to the lateral bending channel-section steel.

A method for correcting a correcting device for repairing steel products, comprising the steps of:

s1, placing a deformed channel steel on a base, controlling a telescopic piece to descend through a control box, and driving a correcting block and a mounting plate to descend when the telescopic piece descends until the correcting block is clamped in the channel steel;

s2, the correcting plate and the hammering plate are controlled to be in contact with the inner side wall and the outer side wall of the channel steel respectively, so that the channel steel slides on the base, the correcting block can correct and repair the bottom of the channel steel, and the correcting plate and the hammering plate can correct and repair the side wall of the channel steel, so that the overall repairing efficiency of the channel steel is greatly improved;

s3, if the channel steel is bent inwards, the correcting plate can limit the movement of the channel steel bent inwards at the moment, the correcting plate needs to be controlled to be stored in the containing cavity, namely a second control valve and a third control valve on one side, bent inwards, of the channel steel are controlled to be opened through the control box, extruding liquid in the elastic piece enters the extruding groove through the conveying pipe, the extruding liquid in the extruding groove enters the storage cavity through the return pipe, the correcting plate is not supported at the moment, the stretching spring has a tensile force effect on the extruding plate, and the extruding plate drives the universal ball rod and the correcting plate to slide towards one side of the containing cavity until the correcting plate is stored in the containing cavity;

s4, when the correcting plate is stored in the containing cavity, the inward bent channel steel can continuously slide, when the bent point of the inward bent channel steel corresponds to the correcting plate, switches of an extraction pump, a first control valve and a third control valve on one side of the inward bent channel steel are opened, a second control valve is closed, the extraction pump extracts extrusion liquid in the storage cavity through an extraction pipe and conveys the extrusion liquid through a three-way pipe, so that the extrusion liquid can enter the extrusion groove again, and the extrusion liquid in the extrusion groove enters the elastic piece through a conveying pipe;

s5, extruding the extrusion plate by extrusion liquid in the extrusion groove, wherein the extrusion plate drives the correction plate to slide through a universal ball rod until the correction plate is contacted with the steel of the inward bent groove and generates extrusion force to the inward bent channel steel for correcting and repairing the inward bent channel steel;

s6, simultaneously, extruding liquid in the extruding groove continuously enters the elastic piece, so that the elastic piece expands, the expanded elastic piece generates an extruding acting force on the correcting plate, and the extruding effect of the correcting plate on the inwards bent channel steel can be further improved;

s7, in addition, through the matched arrangement of the universal ball sleeve and the universal ball rod, the correcting plate can be in full contact with the surface of the inward-side bent channel steel, and the correcting and repairing effects of the correcting plate on the inward-side bent channel steel are greatly improved, wherein the flow speed of the upper third control valve is larger than that of the lower third control valve, so that the correcting plate can be changed from an inclined state to a horizontal state, and the correcting and repairing effects on the inward-side bent channel steel are enhanced;

s8, when the level gauge monitors that the correcting plate is horizontal, immediately closing the third control valve, stopping the operation of the suction pump, and at the moment, changing the correcting plate and the correcting block into an initial state again and finishing correcting and repairing the inwards bent channel steel;

s9, if the channel steel is bent outwards, the mounting plate controls the connecting rod to do reciprocating motion, namely the hammering plate on the connecting rod can hammer the channel steel bent outwards in a reciprocating mode until the channel steel is corrected and repaired.

Compared with the prior art, the invention has the following advantages:

according to the invention, through the arrangement of the channel steel correction device, the correction and repair efficiency of the deformed channel steel can be improved, the labor intensity of workers is reduced, the correction and repair precision and repair effect of the deformed channel steel can be improved, the potential safety hazard of the deformed channel steel can be greatly reduced, and the safe use of the deformed channel steel is ensured.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a perspective view of a steel repair correction device according to an embodiment of the present invention;

FIG. 2 is a schematic view of the structure at A in FIG. 1;

FIG. 3 is a front view of a steel repair correction apparatus according to an embodiment of the present invention;

FIG. 4 is a schematic view of the structure of FIG. 3 at B;

FIG. 5 is a sectional view of a steel repair correction apparatus according to an embodiment of the present invention in a use state;

FIG. 6 is a schematic view of the structure of FIG. 5 at C;

FIG. 7 is a schematic view of the structure of FIG. 5 at D;

FIG. 8 is a partial cross-sectional view of a steel repair orthotic device according to one embodiment of the present invention in an aligned state with inwardly curved channel;

FIG. 9 is a schematic view of the structure at E in FIG. 8;

FIG. 10 is a schematic view of the structure at F in FIG. 8;

FIG. 11 is a front view of a steel repair orthotic appliance according to an embodiment of the present invention, illustrating the orthotic position of a channel bent outwardly;

fig. 12 is a schematic view of the structure at G in fig. 11.

In the figure: 1. the hydraulic lifting device comprises a base, 101, a support, 2, a correcting mechanism, 201, a correcting block, 202, a telescopic piece, 203, a containing cavity, 204, a correcting plate, 205, a universal ball sleeve, 206, a universal ball rod, 207, a squeezing plate, 208, a squeezing groove, 209, a storage cavity, 210, squeezing liquid, 211, a pumping pump, 212, a pumping pipe, 213, a three-way pipe, 214, a first control valve, 215, a return pipe, 216, a second control valve, 217, a connecting block, 218, a stretching spring, 219, a distance measuring sensor, 3, an auxiliary pressurizing mechanism, 301, an elastic piece, 302, a conveying pipe, 303, a third control valve, 4, an auxiliary correcting mechanism, 401, 402, a cylinder, 403, a connecting rod and 404, and a hammering plate.

Detailed Description

The present invention will be described in detail below with reference to embodiments shown in the drawings. The embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to the embodiments are included in the scope of the present invention.

The invention discloses a correcting device for repairing steel, which is shown in figures 1-12 and comprises a base 1, a correcting mechanism 2, a pair of auxiliary pressurizing mechanisms 3 and an auxiliary correcting mechanism 4.

Wherein, the base 1 is provided with a bracket 101 for installing the correcting mechanism 2, the bracket 101 is provided with a control box (not shown in the figure), and the control box is electrically connected with the extraction pump 211, the return pipe 215, the second control valve 216, the distance measuring sensor 219, the third control valve 303, the air cylinder 402 and the level gauge.

Referring to fig. 1-4, the straightening mechanism 2 is installed on the support 101, the straightening mechanism 2 is used for straightening and repairing the channel steel, the straightening mechanism 2 comprises a straightening block 201, the straightening block 201 is arranged inside the channel steel and used for straightening and repairing the channel steel, a pair of expansion pieces 202 are connected between the straightening block 201 and the inner wall of the support 101 and used for controlling the lifting of the straightening block 201, a pair of side walls of the straightening block 201 are provided with accommodating cavities 203 for accommodating a straightening plate 204 and reducing the influence of the straightening plate 204 on the sliding of the opposite-side bent channel steel, so that the opposite-side bent channel steel can be straightened and repaired.

The leveling instrument is arranged on the correcting plate 204 and used for monitoring the horizontal state of the correcting plate 204 and improving the correcting and repairing effect of opposite-direction inner-side bent channel steel, and the leveling instrument is arranged on the side wall of the correcting plate 204.

In addition, hold and be equipped with in the chamber 203 and rectify board 204 and a pair of range sensor 219, rectify board 204 and be used for contacting with the inner wall of channel-section steel, and then can rectify the restoration to the channel-section steel, range sensor 219 is used for monitoring the channel-section steel and corrects the distance between the piece 201, and then can judge the crooked shape of channel-section steel to rectify the restoration to the channel-section steel.

Referring to fig. 3-4, a universal ball sleeve 205 is connected to one surface of the correction plate 204 close to the correction block 201, a universal ball rod 206 is rotatably connected to the universal ball sleeve 205, and the universal ball sleeve 205 and the universal ball rod 206 are matched with each other to enable the correction plate 204 to rotate within a certain angle, so that the correction plate 204 can be in full contact with the inward curved channel steel, and the correction and repair effects of the inward curved channel steel are greatly improved.

The universal ball rod 206 is arranged to penetrate through the correcting block 201, and one end of the universal ball rod 206, which is located in the correcting block 201, is connected with the extrusion plate 207, and is used for controlling the movement of the correcting plate 204 under the action of the extrusion liquid 210.

Referring to fig. 5-10, a pressing groove 208 and a storage cavity 209 are formed in the straightening block 201, the pressing groove 208 is used for sliding of the pressing plate 207, so that the sliding of the straightening plate 204 can be controlled, the straightening plate 204 can be accommodated in the accommodating cavity 203 to correct and repair the inwardly bent channel steel, and the storage cavity 209 is used for accommodating a pressing liquid 210.

Wherein, the extrusion plate 207 slides and locates in the extrusion groove 208, is equipped with extrusion liquid 210 in the storage chamber 209, and extrusion liquid 210 is used for extrudeing extrusion plate 207 for extrusion plate 207 can drive and rectify board 204 and slide, and then can rectify the restoration to inboard crooked channel-section steel, also is used for making the elastic component 301 inflation simultaneously.

Preferably, the squeezing liquid 210 is water, which is convenient for material selection.

In addition, an extraction pump 211 is arranged in the straightening block 201 and used for extracting and conveying the extrusion liquid 210, so that the extrusion liquid 210 can enter the extrusion groove 208, and the sliding of the extrusion plate 207 can be controlled.

Specifically, the extraction pump 211 is connected with an extraction pipe 212 and a three-way pipe 213, the extraction pipe 212 is used for extracting the extrusion liquid 210, the three-way pipe 213 is used for discharging the extrusion liquid 210, one end of the extraction pipe 212 is inserted into the extrusion liquid 210, and the three-way pipe 213 is communicated with the extrusion groove 208.

In addition, the three-way pipe 213 is provided with a first control valve 214, so that the pair of correction plates 204 can slide independently, and the requirements for correcting and repairing the channel steel are met.

As shown in fig. 5 to 7, a return pipe 215 is provided between the pressing groove 208 and the storage chamber 209, so that the pressing liquid 210 in the pressing groove 208 enters the storage chamber 209 through the return pipe 215, and the retraction of the pressing plate 207 can be realized, so that the correction plate 204 can be accommodated in the accommodation chamber 203.

Wherein, a second control valve 216 is installed on the return pipe 215 for controlling the on-off condition of the return pipe 215.

In addition, a connection block 217 is connected between the extrusion plate 207 and the inner wall of the extrusion groove 208 for installing a tension spring 218.

Specifically, an extension spring 218 is connected between the pair of engagement blocks 217, and when the pressing plate 207 is not pressurized by the pressing fluid 210, the pressing plate 207 slides by the extension spring 218, so that the correction plate 204 can be accommodated in the accommodation chamber 203.

Referring to fig. 5-11, supplementary booster mechanism 3 is located and is held the intracavity 203, and with correct 201 and correct the board 204 and be connected, supplementary booster mechanism 3 is used for extrudeing and corrects board 204, improves and corrects the correction restoration effect of board 204 to the channel-section steel, and supplementary booster mechanism 3 includes elastic component 301 for extrude and correct board 204, improves the correction restoration effect to inboard crooked channel-section steel greatly.

The elastic member 301 is made of carbon fiber, so that the service life of the elastic member 301 is prolonged, and the overall strength of the elastic member 301 can be ensured.

In addition, a delivery pipe 302 is connected between the elastic member 301 and the squeezing groove 208 for delivering the squeezing liquid 210.

Specifically, a third control valve 303 is installed on the delivery pipe 302 for controlling the on/off of the delivery pipe 302.

Preferably, the flow rate of the upper third control valve 303 is greater than the flow rate of the lower third control valve 303, and when the correction plate 204 is completely in contact with the inwardly curved channel, the expansion rate of the upper elastic member 301 is increased, so that the correction plate 204 is parallel to the side surface of the correction block 201, and the correction and restoration effects on the inwardly curved channel are greatly improved.

Referring to fig. 1 to 4, the auxiliary straightening mechanism 4 is mounted on the telescopic member 202 and electrically connected to the distance measuring sensor 219, the auxiliary straightening mechanism 4 is used for straightening and repairing a channel steel completely outside, the auxiliary straightening mechanism 4 includes a mounting plate 401 for mounting a cylinder 402, and the mounting plate 401 is fixedly connected to the telescopic member 202.

Wherein, a plurality of air cylinders 402 are connected to the side wall of the mounting plate 401 for controlling the reciprocating motion of the connecting rod 403.

Preferably, the number of the cylinders 402 is 4, so that the straightening and repairing effect of the outward complete channel steel is greatly improved.

In addition, a connecting rod 403 is connected to the cylinder 402, and a hammering plate 404 is connected to one end, close to the straightening block 201, of the connecting rod 403, and is used for hammering the channel steel bent to the outside, so that the straightening and repairing effect of the channel steel bent to the outside is improved.

A method for correcting a correcting device for repairing steel products, comprising the steps of:

s1, placing a deformed channel steel on a base 1, controlling a telescopic piece 202 to descend through a control box, and driving a correcting block 201 and an installation plate 401 to descend when the telescopic piece 202 descends until the correcting block 201 is clamped in the channel steel;

s2, the correcting plate 204 and the hammering plate 404 are controlled to be in contact with the inner side wall and the outer side wall of the channel steel respectively, so that the channel steel slides on the base 1, the correcting block 201 can correct and repair the bottom of the channel steel, and the correcting plate 204 and the hammering plate 404 can correct and repair the side wall of the channel steel, so that the overall repairing efficiency of the channel steel is greatly improved;

s3, if the channel steel is bent inwards, the correcting plate 204 can limit the movement of the channel steel bent inwards, the correcting plate 204 needs to be controlled to be contained in the containing cavity 203, namely the control box controls the second control valve 216 and the third control valve 303 on the side, bent inwards, of the channel steel to be opened, the extrusion liquid 210 in the elastic piece 301 enters the extrusion groove 208 through the conveying pipe 302, the extrusion liquid 210 in the extrusion groove 208 enters the storage cavity 209 through the return pipe 215, the correcting plate 204 is not supported at the moment, the tension spring 218 has a tension effect on the extrusion plate 207, and the extrusion plate 207 drives the universal ball rod 206 and the correcting plate 204 to slide towards one side of the containing cavity 203 until the correcting plate 204 is contained in the containing cavity 203;

s4, when the correction plate 204 is accommodated in the accommodating cavity 203, the inward bent channel steel can continuously slide, when the bent point of the inward bent channel steel corresponds to the correction plate 204, switches of an extraction pump 211, a first control valve 214 and a third control valve 303 on one side of the inward bent channel steel are opened, the second control valve 216 is closed, the extraction pump 211 extracts the extrusion liquid 210 in the storage cavity 209 through an extraction pipe 212 and conveys the extrusion liquid 210 through a three-way pipe 213, so that the extrusion liquid 210 can enter the extrusion groove 208 again, and the extrusion liquid 210 in the extrusion groove 208 enters the elastic element 301 through the conveying pipe 302;

s5, extruding liquid 210 in an extruding groove 208 extrudes an extruding plate 207, the extruding plate 207 drives a correcting plate 204 to slide through a universal ball rod 206 until the correcting plate 204 is contacted with the inward bent channel steel and generates extruding force towards the inward bent channel steel for correcting and repairing the inward bent channel steel;

s6, meanwhile, the extrusion liquid 210 in the extrusion groove 208 continuously enters the elastic piece 301, so that the elastic piece 301 expands, the expanded elastic piece 301 generates extrusion acting force on the correction plate 204, and the extrusion effect of the correction plate 204 on the inward bent channel steel can be further improved;

s7, in addition, through the matched arrangement of the universal ball sleeve 205 and the universal ball rod 206, the correcting plate 204 can be in full contact with the surface of the inward bent channel steel, and the correcting and repairing effect of the correcting plate 204 on the inward bent channel steel is greatly improved, wherein the flow speed of the upper third control valve 303 is greater than that of the lower third control valve 303, so that the correcting plate 204 can be changed from an inclined state to a horizontal state, and the correcting and repairing effect on the inward bent channel steel is enhanced;

s8, when the level gauge monitors that the correcting plate 204 is horizontal, immediately closing the third control valve 303 and stopping the operation of the extraction pump 211, wherein at the moment, the correcting plate 204 and the correcting block 201 become the initial state again, and meanwhile, correcting and repairing the inward bent channel steel are completed;

s9, if the channel steel is bent outwards, the mounting plate 401 controls the connecting rod 403 to reciprocate, namely the hammering plate 404 on the connecting rod 403 can hammer the channel steel bent outwards in a reciprocating mode until the channel steel is corrected and repaired.

According to the technical scheme, the invention has the following beneficial effects:

according to the invention, through the arrangement of the channel steel correction device, the correction and repair efficiency of the deformed channel steel can be improved, the labor intensity of workers is reduced, the correction and repair precision and repair effect of the deformed channel steel can be improved, the potential safety hazard of the deformed channel steel can be greatly reduced, and the safe use of the deformed channel steel is ensured.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

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