Vertical shaft excavating equipment with double-mode deslagging function and vertical shaft excavating method

文档序号:1918151 发布日期:2021-12-03 浏览:15次 中文

阅读说明:本技术 一种具备双模式出渣的竖井挖掘设备及竖井挖掘工法 (Vertical shaft excavating equipment with double-mode deslagging function and vertical shaft excavating method ) 是由 卓兴建 叶蕾 肖威 田彦朝 齐志冲 宋德华 吕旦 牛梦杰 王晓龙 于 2021-08-30 设计创作,主要内容包括:本发明提供了一种具备双模式出渣的竖井挖掘设备及竖井挖掘工法,所述具备双模式出渣的竖井挖掘设备包括从前向后依次设置的铣挖头(1)、支撑臂(2)和车体(4),铣挖头(1)的后方设有渣土输送机(6)和渣土吸浆管(8),在无水地面上工作时,渣土输送机(6)能够运走铣挖头(1)挖掘产生的渣土固体;在水下工作时,渣土吸浆管(8)能够吸走铣挖头(1)挖掘产生的渣土泥浆。该具备双模式出渣的竖井挖掘设备能够同时适应无水和富水地层的开挖和出渣工作。同时设备移动灵活,满足不同断面的竖井尤其是深大竖井的施工作业。(The invention provides a vertical shaft excavating device with double-mode slag discharging and a vertical shaft excavating construction method, wherein the vertical shaft excavating device with double-mode slag discharging comprises a milling and digging head (1), a supporting arm (2) and a vehicle body (4) which are sequentially arranged from front to back, a slag soil conveyor (6) and a slag soil slurry suction pipe (8) are arranged behind the milling and digging head (1), and when the vertical shaft excavating device works on a waterless ground, the slag soil conveyor (6) can convey away slag soil solids generated by digging of the milling and digging head (1); when the underwater working is carried out, the muck slurry suction pipe (8) can suck away muck slurry generated by the digging of the milling and digging head (1). The vertical shaft excavating equipment with the dual-mode deslagging mode can be suitable for excavation and deslagging of water-free and water-rich stratums at the same time. Meanwhile, the equipment is flexible to move, and the construction operation of vertical shafts with different sections, particularly deep and large vertical shafts, is met.)

1. The vertical shaft excavating equipment with the dual-mode deslagging function is characterized by comprising a milling and excavating head (1), a supporting arm (2) and a vehicle body (4) which are sequentially arranged from front to back, wherein a muck conveyor (6) and a muck slurry suction pipe (8) are arranged behind the milling and excavating head (1), and when the vertical shaft excavating equipment works on a waterless ground, muck solids generated by excavation of the milling and excavating head (1) can be conveyed away by the muck conveyor (6); when the underwater working is carried out, the muck slurry suction pipe (8) can suck away muck slurry generated by the digging of the milling and digging head (1).

2. Shaft excavation equipment with dual mode tapping according to claim 1, characterized in that a shovel (9) is provided between the milling head (1) and the car body (4), the shovel (9) being capable of guiding the solid slag produced by the milling head (1) during operation on a waterless ground to the inlet end of the slag conveyor (6); when the underwater excavator works underwater, the shovel plate (9) can guide the muck slurry generated by excavation of the milling and excavating head (1) to the inlet end of the muck slurry suction pipe (8).

3. Shaft excavating equipment with dual-mode deslagging according to claim 2, characterized in that the shovel plate (9) is located below the supporting arm (2), the supporting arm (2) is connected with the supporting cylinder (3), the shovel plate (9) is in an inclined state with a low front and a high back, the shovel plate (9) is connected with the adjusting cylinder (10), and the adjusting cylinder (10) can adjust the inclination angle of the shovel plate (9).

4. Shaft excavating equipment with dual-mode slag tapping according to claim 2, characterized in that the shovel plate (9) is provided with two slag scraping wheels (901) which are bilaterally symmetrical, and when the shaft excavating equipment works on a water-free ground, the two slag scraping wheels (901) can rotate in the direction and push the slag soil solids backwards out of the shovel plate (9).

5. Shaft excavation equipment with dual mode muck tapping according to claim 2, characterized in that the muck conveyor (6) is fixed to the lower part of the vehicle body (4), the muck conveyor (6) is a belt conveyor or a screw conveyor, the front end of the muck conveyor (6) is located below the rear end of the shovel plate (9), the front end of the muck conveyor (6) is an inlet end, and the rear end of the muck conveyor (6) is an outlet end.

6. Shaft excavation equipment with dual mode tapping according to claim 2, characterized in that the slurry suction pipe (8) is fixed in front of the vehicle body (4), the inlet end of the slurry suction pipe (8) is located above the rear end of the shovel plate (9), and the inlet end of the slurry suction pipe (8) is directed downwards.

7. The shaft excavation equipment with the dual mode slag tapping of claim 1, wherein the slurry suction pipe (8) and the slurry conveyor (6) are arranged up and down, the slurry suction pipe (8) is fixed in front of the vehicle body (4), the front end of the slurry conveyor (6) is located in front of the vehicle body (4), and the rear end of the slurry conveyor (6) is located behind the vehicle body (4).

8. Shaft excavation equipment with dual mode mucking according to claim 1, characterized in that a mud pump is arranged in the vehicle body (4), the outlet end of the muck suction pipe (8) is connected to the inlet end of the mud pump, the outlet end of the mud pump is externally connected to the mud outlet pipe (5), and the mud pump can enable the muck suction pipe (8) to suck the muck mud and discharge the muck mud from the mud outlet pipe (5) to the outside of the water surface during underwater operation.

9. Shaft excavation equipment with dual mode slag tapping according to claim 1, characterized in that the vehicle body (4) is a driverless vehicle body structure, the lower part of the vehicle body (4) is provided with a running gear, the running gear is located on a crawler running gear, the crawler running gear comprises two crawler tracks (7), and the slag conveyor (6) is located between the two crawler tracks (7).

10. A shaft excavation construction method using the shaft excavation equipment having the dual mode slag discharge of claim 1, comprising the steps of:

when the machine works on a waterless ground, the slag soil conveyor (6) transports away slag soil solids generated by excavation of the milling and excavating head (1); when the underwater working is carried out, the muck slurry suction pipe (8) can suck away muck slurry generated by the digging of the milling and digging head (1).

Technical Field

The invention relates to the field of excavating equipment, in particular to vertical shaft excavating equipment with dual-mode deslagging, and a vertical shaft excavating construction method.

Background

In the construction of vertical shafts, the traditional construction method is not more and more suitable for the current civilized and green construction requirements due to the reasons of environmental pollution, noise, various working procedures, poor safety and the like. Particularly, in urban construction, no suitable construction equipment exists at present. In the construction of vertical shafts, construction equipment needs to adapt to anhydrous and rich construction environments along with the increase of excavation depth. For water-rich strata, the water discharge is controlled by adopting the modes of cast-in-place piles, diaphragm wall construction and the like in the traditional construction, but the construction period and the cost are higher.

Disclosure of Invention

In order to be suitable for the excavation construction of vertical shafts on the water-free ground and under water, the invention provides vertical shaft excavation equipment with double-mode deslagging and a vertical shaft excavation construction method. Meanwhile, the equipment is flexible to move, and the construction operation of vertical shafts with different sections, particularly deep and large vertical shafts, is met.

The technical scheme adopted by the invention for solving the technical problems is as follows:

a vertical shaft excavating device with dual-mode slag discharging function comprises a milling and excavating head, a supporting arm and a vehicle body which are sequentially arranged from front to back, wherein a slag conveyer and a slag soil slurry suction pipe are arranged behind the milling and excavating head, and when the vertical shaft excavating device works on a waterless ground, the slag soil conveyer can convey slag soil solids generated by excavation of the milling and excavating head; when the underwater working is carried out, the muck slurry suction pipe can suck away muck slurry generated by digging of the milling and digging head.

A shaft excavation construction method adopts the shaft excavation equipment with the double-mode slag discharging function, and comprises the following steps:

when the machine works on the waterless ground, the slag soil conveyor conveys away slag soil solids generated by digging of the milling and digging head; when the underwater working is carried out, the muck slurry suction pipe can suck away muck slurry generated by digging of the milling and digging head.

The invention has the beneficial effects that:

1. the flexible excavation of large-section vertical shafts is realized, and 1 device can adapt to different section sizes and shapes.

2. The excavation and slag discharging functions are integrated, and the excavation device can adapt to excavation work of a waterless stratum and a water stratum or even a water surface.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.

Fig. 1 is a front view schematically showing a shaft excavating apparatus with dual mode tapping according to the present invention.

Fig. 2 is a schematic top view of the shaft excavation equipment with dual mode tapping of the present invention.

Fig. 3 is a schematic view of the direction a in fig. 1.

Fig. 4 is a schematic view of the shaft excavating equipment with the dual-mode deslagging function in the dry deslagging process.

Fig. 5 is a schematic view of the operation state of the shaft excavating equipment with the dual-mode deslagging function in the wet deslagging process.

1. Milling and digging a head; 2. a support arm; 3. a support cylinder; 4. a vehicle body; 5. a pulp outlet pipe; 6. a conveyor; 7. a crawler belt; 8. a pulp suction pipe; 9. a shovel plate; 10. adjusting the oil cylinder; 11. the vertical shaft excavating equipment is provided with dual-mode deslagging; 12. a gantry crane; 13. a mud-water separation station; 14. a slag field; 15. a grab bucket;

801. a guide structure;

901. a slag removing wheel.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.

A vertical shaft excavating device with dual-mode slag discharging comprises a milling and excavating head 1, a supporting arm 2 and a vehicle body 4 which are sequentially connected from front to back, wherein a muck conveyer 6 and a muck slurry suction pipe 8 are arranged behind the milling and excavating head 1, and when the vertical shaft excavating device works on a waterless ground, the muck conveyer 6 can convey muck solids generated by excavation of the milling and excavating head 1; during underwater work, the residue soil slurry suction pipe 8 can suck away residue soil slurry generated by excavation of the milling and excavating head 1, as shown in fig. 1 to 3.

The shaft excavating equipment with the dual-mode deslagging function is in a deslagging mode by the muck conveyer 6 when the shaft excavating equipment works on a water-free ground, and is in a deslagging mode by the muck slurry suction pipe 8 when the shaft excavating equipment works underwater or semi-underwater. Meanwhile, the equipment is flexible to move, and the construction operation of vertical shafts with different sections, particularly deep and large vertical shafts, is met.

In the embodiment, a shovel plate 9 is arranged between the milling and excavating head 1 and the vehicle body 4, and when the milling and excavating device works on a waterless ground, the shovel plate 9 has the function of guiding the solid dregs generated by the excavation of the milling and excavating head 1 to the inlet end of the conveyor 6 so as to facilitate the operation; when working underwater, the shovel plate 9 is used for guiding the muck slurry generated by the digging of the milling and excavating head 1 to the inlet end of the muck slurry suction pipe 8.

In this embodiment, shovel board 9 roughly is the rectangular plate structure, and shovel board 9 is located the below of support arm 2, and support arm 2 is connected with support cylinder 3, and support cylinder 3 is flexible can make support arm 2 rotate to the drive mills and digs head 1 and reciprocate. The shovel plate 9 is in an inclined state with a low front part and a high back part, the shovel plate 9 is connected with an adjusting oil cylinder 10, and the adjusting oil cylinder 10 can adjust the front and back inclined angles of the shovel plate 9 after stretching.

In this embodiment, the shovel plate 9 is provided with two slag poking wheels 901 which are bilaterally symmetrical, when the shovel plate works on a water-free ground, the two slag poking wheels 901 can rotate in the opposite directions (that is, the two slag poking wheels 901 rotate in opposite directions when the shovel plate works), and push the solid slag out of the shovel plate 9 backwards, so that the solid slag can fall on the slag conveyor 6 behind the shovel plate 9, as shown in fig. 3.

The setting of the slag poking wheel 901 can be beneficial to slag tapping during working on a waterless ground, so that slag tapping during underwater or semi-underwater working is facilitated, a cover plate can be arranged on the shovel plate 9, and the cover plate and the shovel plate 9 are stacked up and down and are detachably connected. When working on dry ground, the cover plate is removed, as shown in fig. 1. When working under water or semi-water, the cover plate is installed on the shovel plate 9, the size of the cover plate is basically the same as that of the shovel plate 9, and the cover plate can cover the two slag poking wheels 901 to prevent slag from silting out of the slag poking wheels 901 to influence the use of the slag poking wheels 901, or prevent the slag poking wheels 901 from blocking slag slurry from entering the slag slurry suction pipe 8.

In the present embodiment, the residue soil conveyor 6 is fixed to the lower portion of the vehicle body 4, the residue soil conveyor 6 is a belt conveyor or a screw conveyor, and preferably, the residue soil conveyor 6 is a belt conveyor, as shown in fig. 1. The conveying direction of the residue soil conveyor 6 is from front to back, the front end of the residue soil conveyor 6 is positioned below the rear end of the shovel plate 9, the front end of the residue soil conveyor 6 is an inlet end, the rear end of the residue soil conveyor 6 is an outlet end, and the rear end of the residue soil conveyor 6 is higher than the front end of the residue soil conveyor 6.

In this embodiment, dregs inhale thick liquid pipe 8 and are fixed in the place ahead of automobile body 4, and dregs inhale thick liquid pipe 8 and are the bending structure, and the front end that dregs inhale thick liquid pipe 8 is the entry end, and the rear end that dregs inhale thick liquid pipe 8 is the exit end, and the rear end that dregs inhale thick liquid pipe 8 is connected with automobile body 4, and the entry end that dregs inhale thick liquid pipe 8 is located the rear end top of shovel board 9, and the entry end slope of dregs inhale thick liquid pipe 8 is down or vertical down.

In this embodiment, the muck slurry suction pipe 8 and the muck conveyor 6 are vertically arranged, the muck slurry suction pipe 8 is fixed in front of the vehicle body 4, a gradually expanding or bell mouth type guide structure 801 is arranged outside an inlet end of the muck slurry suction pipe 8, a front end of the muck conveyor 6 is positioned in front of the vehicle body 4, a rear end of the muck conveyor 6 is positioned behind the vehicle body 4, that is, the front end of the muck conveyor 6 is positioned outside the front end of the vehicle body 4, and the rear end of the muck conveyor 6 is positioned outside the rear end of the vehicle body 4.

In this embodiment, a slurry pump is arranged in the vehicle body 4, an outlet end of the muck slurry suction pipe 8 is connected with an inlet end of the slurry pump, a slurry outlet pipe 5 is connected to the outside of the outlet end of the slurry pump, an inlet of the slurry outlet pipe 5 is located at the top of the vehicle body 4, and an outlet end of the slurry outlet pipe 5 is located outside the water surface.

In the present embodiment, the vehicle body 4 is of a driverless vehicle body structure, i.e., the vehicle body 4 does not have a cab for the driver, and the shaft excavation equipment with the dual mode slag tapping can be operated by unmanned operation or by a person on the ground. The lower part of the vehicle body 4 is provided with a travelling mechanism, the travelling mechanism is positioned on a crawler-type travelling mechanism, the crawler-type travelling mechanism comprises two crawler belts 7, and the residue soil conveyor 6 is positioned between the two crawler belts 7.

A shaft excavation construction method (shaft excavation construction method) using the shaft excavation equipment 11 having the dual mode slag tapping (which may also be referred to as shaft excavation equipment having the dual mode slag tapping function) is described below, and the shaft excavation construction method includes the steps of:

when the machine works on the waterless ground, the residue soil conveyor 6 transports away the residue soil solids generated by excavation by the milling and excavating head 1; when the underwater working is carried out, the muck slurry suction pipe 8 can suck away muck slurry generated by the digging of the milling and digging head 1. The shovel plate 9 and the conveyor 6 constitute a dry tapping system. The shovel plate 9, the slurry suction pipe 8, the slurry outlet pipe 5 and a slurry pump in the vehicle body 4 form a wet-type slag discharging system. During dry slag discharge, the slag soil needs to be conveyed to the ground by matching with the gantry crane 12 and the grab bucket 15. During wet slag discharging, the slurry is connected and conveyed to a ground mud-water separation station 13 through a slurry outlet pipe 5, and the mud-water separation station separates out slag soil and discharges the slag soil to a slag yard for transportation.

The specific operation of the shaft excavation equipment with the dual mode tapping will be described below.

When the excavation depth of the vertical shaft is shallow, the vertical shaft is generally an anhydrous stratum firstly. When the excavation is carried out to a certain depth, the water-rich stratum can be met.

When the waterless stratum works, the milling and excavating head 1 cuts into a rock mass with a certain depth, and the vertical shaft excavating equipment 11 with the dual-mode slag discharging mode walks and excavates according to a fixed track. Rock slag (namely, solid muck) excavated by the milling and excavating head 1 is shoveled by a shovel plate 9 behind the milling and excavating head 1, and the solid muck is conveyed to a rear conveyor 6 through the rotation of two groups of star-shaped slag poking wheels 901 on the shovel plate 9 and is conveyed to the tail part of the equipment by the conveyor 6 to be discharged or temporarily collected. The grab bucket 15 is then suspended by the gantry crane 12 on the ground, and the grab bucket 15 discharges the debris to the debris field 14 on the ground, as shown in fig. 4.

When the shaft excavation equipment with the dual-mode slag discharging function works in a water-rich stratum, the conveyor 6 stops working, the shaft excavation equipment with the dual-mode slag discharging function can work under half water or below the full water surface, as shown in fig. 5, residual soil mud on the shovel plate 9 is absorbed by a mud pump through the mud suction pipe 8 and then conveyed to the ground mud-water separation station 13 through the mud discharging pipe 5, the separated mud is circulated and returned to the well, and the residual soil is discharged to the slag field 14.

For convenience of understanding and description, the absolute positional relationship is used in the present invention for expression, and unless otherwise specified, the azimuth word "up" indicates the upper direction in fig. 1, the azimuth word "down" indicates the lower direction in fig. 1, the azimuth word "left" indicates a direction perpendicular to the paper surface of fig. 1 and directed to the outside of the paper surface, the azimuth word "right" indicates a directional azimuth word perpendicular to the paper surface of fig. 1 and directed to the inside of the paper surface, the "front" indicates the right direction in fig. 1, and the azimuth word "rear" indicates the left direction in fig. 1. The present invention has been described in terms of the viewing angle of the reader or user, but the above directional terms should not be construed or interpreted as limiting the scope of the present invention.

The above description is only exemplary of the invention and should not be taken as limiting the scope of the invention, so that the invention is intended to cover all modifications and equivalents of the embodiments described herein. In addition, the technical features and the technical schemes, and the technical schemes can be freely combined and used.

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