阅读说明：本技术 用于动力工具壳体的插入件 (Insert for a power tool housing ) 是由 理查德·伯瑟曼 布莱恩·C·金 雷·金斯利 于 2021-05-31 设计创作，主要内容包括：本发明公开了一种工具和插入件。该插入件设置在气动或液压驱动的工具的壳体中,该工具具有适于沿第一旋转方向和第二旋转方向中的任一旋转方向旋转驱动突出部的马达。插入件由抗蠕变和/或抗应力松弛的材料构成。插入件接触紧固件,该紧固件将夹紧力施加到工具,并将壳体从夹紧力的负载路径上移除,由此降低流体泄漏的可能性。(The invention discloses a tool and an insert. The insert is disposed in a housing of a pneumatically or hydraulically driven tool having a motor adapted to rotationally drive a projection in either of a first rotational direction and a second rotational direction. The insert is constructed of a material that is resistant to creep and/or stress relaxation. The insert contacts a fastener that applies a clamping force to the tool and removes the housing from a load path of the clamping force, thereby reducing the likelihood of fluid leakage.)

1. A tool having a motor, the tool comprising:

a nose cone housing;

a housing comprising an aperture adapted to receive a fastener, the fastener adapted to apply a clamping force;

an insert disposed within the bore, the insert having opposing first and second sides, wherein the first side is adapted to be disposed adjacent the head of the fastener and the second side is adapted to be disposed adjacent the motor.

2. The tool of claim 1, wherein the insert comprises a chamfer on the first side.

3. The tool of claim 1 wherein each of the nose cone housing and the insert is constructed of a material that is resistant to creep and stress relaxation.

4. The tool of claim 1, wherein each of the nose cone housing and the insert is comprised of metal.

5. The tool of claim 1, wherein the housing is constructed of plastic.

6. The tool of claim 1, wherein the fastener is threadably coupled to the nose cone housing.

7. The tool of claim 1, further comprising a seal disposed between the insert and the head of the fastener.

8. The tool of claim 7, wherein the seal is an O-ring.

9. The tool of claim 1, wherein the insert includes barbs disposed on an outer surface of the insert.

10. An insert adapted to be disposed in a housing bore of a tool, the insert comprising:

first and second opposing sides, wherein the first side is adapted to be disposed adjacent a head of a fastener applying a clamping force and the second side is adapted to be disposed adjacent a motor of the tool;

an insert bore extending through the insert and adapted to receive the fastener; and

an outer surface corresponding to the housing bore.

11. An insert as claimed in claim 10, wherein the insert is bonded to the housing.

12. An insert according to claim 10, wherein the first side of the insert comprises a chamfer.

13. An insert according to claim 10, further comprising barbs disposed on the outer surface.

14. An insert as claimed in claim 10, wherein the insert has a substantially circular cross-section.

15. An insert according to claim 10, wherein the insert is constructed of a material that is resistant to creep and stress relaxation.

16. An insert as claimed in claim 10, wherein the insert is constructed of a metallic material.

Technical Field

The present invention generally relates to power tools for applying torque to a workpiece. More particularly, the present invention relates to an insert that reduces creep and/or stress relaxation in the housing of a power tool.

Background

Many tools are driven by pneumatic air or hydraulic fluid. For example, an impact wrench may use compressed air to apply torque to a workpiece to loosen or tighten the workpiece. These tools rely on clamping forces to ensure that the motor disposed within the housing does not leak fluid, such as air or hydraulic fluid. Fluid leakage adversely affects output power. Typically, the clamping force is generated by coupling the housing and the nose cone housing using fasteners (such as screws). However, as the use of plastic components (including housings) increases, the ability to maintain the necessary clamping force throughout the life of the tool is compromised due to the occurrence of creep and/or stress relaxation.

Existing pneumatic and hydraulic tools include ribs disposed on the rear of the housing to reduce and better distribute stresses to prevent creep and/or stress relaxation from occurring. However, these ribs add size and weight to the tool. The increased weight and size adversely affects the usability of the power tool.

Disclosure of Invention

The present invention broadly relates to an insert (also referred to as a compression limiter) coupled to a housing and adapted to receive a fastener coupled to a nose cone housing. The insert provides sufficient area to contact the head of the fastener. The insert and nose cone housing are constructed of materials that are less susceptible to creep and/or stress relaxation for the amount of clamping force typically used. For example, the insert and nose cone housing may be constructed of metal, and the housing may be constructed of plastic.

In particular, the present invention broadly includes a tool having a motor. The tool comprises: a nose cone housing, a housing including an aperture adapted to receive a fastener adapted to apply a clamping force, an insert disposed within the aperture and having opposing first and second sides. The first side is adapted to be disposed adjacent the head of the fastener and the second side is adapted to be disposed adjacent the motor.

In another embodiment, the invention may broadly include an insert adapted to be disposed in a housing bore of a tool. The insert includes: the fastener assembly includes first and second opposing sides, an insert bore extending through the insert and adapted to receive a fastener, and an outer surface corresponding to the housing bore. The first side is adapted to be disposed at a head of a fastener applying a clamping force and the second side is adapted to be disposed adjacent a motor of the tool.

Drawings

For the purpose of promoting an understanding of the claimed subject matter, there is shown in the drawings embodiments thereof, from an inspection of which, when considered in connection with the following description, the claimed subject matter, its construction and operation, and many of its advantages should be readily understood and appreciated.

FIG. 1 is a perspective view of a tool incorporating an insert according to an embodiment of the present invention.

Fig. 2 is an exploded, broken away perspective view of portions of the tool of fig. 1.

Fig. 3 is a cross-sectional view of the housing of the tool of fig. 1, taken along line 3-3 of fig. 1.

FIG. 4 is a perspective view of an insert according to an embodiment of the present invention.

Fig. 5 is a perspective view of an insert according to another embodiment of the present invention.

Detailed Description

While this invention is susceptible of embodiment in many different forms, there is shown in the drawings, and will herein be described in detail, embodiments of the invention (including the preferred embodiments), with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention, and is not intended to limit the broad aspect of the invention to any embodiment or embodiments illustrated herein. As used herein, the term "present invention" is not intended to limit the scope of the claimed invention, but is used merely for illustrative purposes to discuss exemplary embodiments of the invention.

The present invention broadly comprises an insert for a housing of a power tool, such as a pneumatically or hydraulically driven impact wrench. An insert is disposed in the housing to contact a fastener for applying a clamping force. The insert is constructed of a material that is resistant to creep and/or stress relaxation. This allows the tool to maintain the clamping force applied by the fastener during the life of the tool, thereby reducing the likelihood of fluid leakage.

Referring to fig. 1-5, a tool 100, such as a pneumatic or hydraulic impact wrench, includes a housing 102, a trigger 104 disposed adjacent a handle 106 of the housing 102, and a nose cone housing 108 adapted to be coupled to an end of the housing 102. The trigger 104 may be actuated by a user to cause fluid (e.g., pressurized air or hydraulic fluid) from an external supply to operate the tool 100 to drive the output protrusion 130 in either of a first rotational direction and a second rotational direction (e.g., clockwise and counterclockwise). The output tab 130 may be coupled to other devices, such as a sleeve, to apply torque to a workpiece, such as a screw or bolt, in a known manner. The trigger 104 may be biased such that a user may press the trigger 104 inwardly relative to the tool 100 to cause the tool 100 to operate, and release the trigger 104, wherein the biasing characteristics of the trigger 104 cause the trigger 104 to move outwardly relative to the tool 100 to stop operation of the tool 100.

The housing 102 is adapted to house a motor 132 and includes a plurality of housing apertures 110 adapted to respectively allow a plurality of fasteners 112 to pass therethrough. The fastener 112 extends longitudinally through the housing 102 and is threadably coupled to the nose cone housing 108. In one embodiment, the housing 102 is constructed of a plastic material. The housing 102 is coupled to the nose cone housing 108 via fasteners 112. The plurality of fasteners 112 collectively apply a clamping force to limit leakage of fluid (such as hydraulic fluid or air) through the joints of the motor and/or the interface between the nose cone housing 108 and the housing 102. In one embodiment, a washer 134 is disposed in the interface between the nose cone housing 108 and the housing 102.

The insert 114 is disposed in the housing bore 110 of the housing 102 and has opposing first and second sides 120, 122, and an insert bore 124, the insert bore 124 being sized to allow one of the plurality of fasteners 112 to pass therethrough. The insert 114 may have a generally circular cross-section as shown, although the invention is not limited to a circular cross-section and other suitable cross-sections may be used. The cross-section of the insert 114 is of sufficient area to contact the head of the fastener 112. For example, the first side 120 of the insert 114 is adapted to abut a head of one of the plurality of fasteners 114. The second side 122 of the insert 114 is adapted to abut the motor 132 (such as an end or other portion of the housing of the motor 132), thereby transferring the clamping force from the fastener 114 to the motor 132 and removing the housing 102 from the load path of the clamping force. In one embodiment, the insert 114 is bonded to the housing 102 by heat staking. Other suitable methods for coupling the insert 114 to the housing 102 may be used. The insert 114 is constructed of a material that is resistant to creep and/or stress relaxation, such as a metallic material. The nose cone housing 108 may also be constructed of a material that is resistant to creep and/or stress relaxation, such as a metallic material.

Insert 114 includes an outer surface 126 that corresponds to the inner surface of housing bore 110. In one embodiment, the insert 114 includes a chamfer 116. The chamfer 116 provides a seat for a seal 118, which seal 118 may be disposed between the head of the fastener 112 and a first side 120 of each insert 114. In one embodiment, the seal 118 is an elastomeric O-ring. Referring to fig. 5, in another embodiment, the insert 214 includes one or more barbs 228 disposed on the outer surface 226. The barbs 220 each grip the inner surface of the housing bore 110 and limit the withdrawal of the insert 214 from the housing bore 110. The insert 214 may also include a chamfer 116.

By incorporating the insert 114/214 into the housing 102 and disposing the motor 132 between the insert 114/214 and the nose cone housing 108, the housing 102 may be removed from the load path of the clamping force applied by the fasteners 112. Thus, the entire load path of the clamping force passes through the component constructed of the material that resists creep and/or stress relaxation, thereby reducing the likelihood of fluid leakage development.

As discussed herein, the tool 100 may be a pneumatic tool, such as an impact wrench. However, the tool 100 may be any pneumatically or hydraulically powered tool or hand tool, such as a ratchet wrench, torque wrench, impact wrench, drill, saw, hammer, or any other tool.

As used herein, the terms "coupled" or "communicably coupled" may mean any physical, electrical, magnetic, or other connection, whether direct or indirect, between two parties. The term "coupled" is not limited to a fixed direct coupling between two entities.

The matter set forth in the foregoing description and accompanying drawings is offered by way of illustration only and not as a limitation. While particular embodiments have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects. The actual scope of the protection sought is intended to be defined by the claims appended hereto when viewed in their proper perspective based on the prior art.