阅读说明：本技术 一种提高改质沥青结焦值和β组份含量的生产方法 (Production method for improving coking value and beta component content of modified asphalt ) 是由 武星 刘晟铭 张鑫贺 于 2020-06-03 设计创作，主要内容包括：本发明公开了一种提高改质沥青结焦值和β组份含量的生产方法,所述包括筒体,所述筒体侧壁一端设有与其固定连接的电机,筒体另一端设有出料口,所述出料口上设有连接软管,所述连接软管一端与筒体固定连接。本发明通过电机带动螺旋叶片转动,这样可以持续不断的输送种子,而且通过药泵将防虫药从喷头可以均匀的喷洒到种子上,种子螺旋叶片输送翻滚的过程中能均匀的涂抹上防虫药,保证了每一颗种子的成活率,并且通过下半腔体方便将多余的防虫药进行收集,然后利用循环泵进行循环使用,避免防虫药的浪费,而且利用振动器的设置,可以使得弧形管产生振动,防止发生堵塞,减少停机的时间,有效的保证了整个装置的工作效率。(The invention discloses a production method for improving the coking value and beta component content of modified asphalt, which comprises a cylinder, wherein one end of the side wall of the cylinder is provided with a motor fixedly connected with the cylinder, the other end of the cylinder is provided with a discharge hole, the discharge hole is provided with a connecting hose, and one end of the connecting hose is fixedly connected with the cylinder. The spiral blade is driven by the motor to rotate, so that seeds can be conveyed continuously, the insecticide can be uniformly sprayed onto the seeds from the spray head through the insecticide pump, the insecticide can be uniformly coated during the conveying and rolling process of the spiral blade of the seeds, the survival rate of each seed is guaranteed, the redundant insecticide is conveniently collected through the lower cavity, then the circulating pump is utilized for recycling, the waste of the insecticide is avoided, the arc-shaped pipe can vibrate, the blockage is prevented, the shutdown time is reduced, and the working efficiency of the whole device is effectively guaranteed.)

1. A production method for improving the coking value and the beta component content of modified asphalt is characterized by comprising the following steps:

s1, carrying out polymerization reaction on the medium-temperature asphalt A1 through a reaction kettle to obtain modified asphalt B1, wherein secondary Quinoline Insoluble (QI) and heavy beta components are generated;

s2, mixing the modified asphalt B1 obtained in the S1 with the newly-fed medium-temperature asphalt A2 according to a certain proportion Y, and carrying out thermal polymerization modification reaction through a reaction kettle to obtain modified asphalt B2;

s3, obtaining modified asphalt B2 from S2, and detecting the coking value a and the beta component content B of the modified asphalt B2;

s4, stopping production when the coking value a and the beta component content b in S3 meet the requirements; when the coking value a and the beta component content b in S3 do not meet the requirements, the raw materials are continuously mixed into a front-end reaction kettle according to a certain proportion Y1 to carry out thermal polymerization modification reaction.

2. The production method for improving the coking value and the beta component content of the modified asphalt according to claim 1, wherein the softening point of the medium temperature asphalt A1 in the step S1 is 80-90 ℃, and the softening point of the modified asphalt B1 obtained in the step S1 is 100-135 ℃.

3. The process of claim 1, wherein the polymerization time of step S1 is 4 hours.

4. The method as claimed in claim 1, wherein the thermal polymerization upgrading in step S2 is performed by polymerization for 4 hours, and then vacuum adjustment is performed in a flash tank.

Technical Field

The invention relates to the technical field of asphalt production, in particular to a production method for improving the coking value and the beta component content of modified asphalt.

Background

Coal tar pitch is a bulk product of deep processing of coal tar, and accounts for more than 50% of the total amount of the coal tar, China is a large country for producing and applying the coal tar pitch, and the yield of the coal tar pitch is more than 200 million tons at present. Therefore, the deep processing and application of the coal pitch have profound significance for the development of coal chemical industry.

Coal tar pitch is a complex mixture of many high molecular weight aromatic compounds, and pitch is not completely soluble in any known solvent so far, so that it is generally difficult to extract a single substance with a certain chemical composition and structure from the mixture, and only the substance is extracted by various solvents and divided into a plurality of components for research. Due to different research purposes, different solvents and different operation methods, coal tar pitch has various grouping methods. The separation into three components a, b and g is more common. The grouping method is shown in fig. 2.

At present, the modified asphalt has a softening point of 105-120 ℃ (national standard) and a carbon residue value of 54-57 percent, QI of 5-12 percent and TI of 26-34 percent, and the corresponding values are difficult to improve, so that the bonding effect and the density strength are not enough, and the traditional production device only considers the quinoline of the product controlled by the quinoline of the raw material, and does not utilize the reaction activity of the asphalt to produce the quinoline of 2 times.

The current industrial production methods of modified asphalt mainly include 2 thermal polycondensation methods and a vacuum flash evaporation method, wherein the vacuum flash evaporation method is that medium-temperature asphalt is vaporized under the vacuum condition, so that the softening point and the coke yield of the asphalt are increased, and toluene insoluble substances and quinoline insoluble substances are changed less. The thermal polycondensation method can be divided into a kettle type heating method and a tube furnace heating method according to the heating mode, and can be divided into 3 methods of negative pressure, normal pressure and pressurization according to the operation pressure; the process for producing modified asphalt by using a normal-pressure and pressurized tube furnace is less applied in China, and the application of the process for producing modified asphalt by using a heating negative pressure of the domestic tube furnace belongs to the just-rising stage at present.

Searching documents, namely finding that the quality of the modified asphalt is mainly improved from the aspects of process, parameters and equipment, and the document for preparing the modified asphalt by changing the components of raw materials and improving a reaction system is very little, but searching a method that Shenhua group Limited liability company takes coal liquefied asphalt as a raw material, takes coke powder or coal powder as a modifier, mixes and melts the coal liquefied asphalt with heavy oil and a crosslinking agent, then fully mixes the coal liquefied asphalt with a catalyst, and then carries out crosslinking polymerization reaction under the pressurization condition to obtain the modified asphalt; the other method is retrieved, namely that Shenhua group Limited liability company takes high-temperature asphalt as a raw material, firstly adds heavy oil and a crosslinking agent to slowly raise the temperature to obtain molten asphalt, and then carries out crosslinking polymerization reaction on the high-temperature asphalt under the action of a catalyst to obtain modified asphalt with low softening point and high beta resin content; the softening point of the raw materials is high, the softening point of the coal liquefied asphalt is 130-150 ℃, the softening point of the high-temperature asphalt is 115-160 ℃, primary QI is used as a catalyst, the reaction direction is controlled by a cross-linking agent, and the cross-linking agent and the primary QI have too high activity, so that the reaction control is difficult, and the quality stability is poor.

Therefore, we improve the method and propose a production method for improving the coking value and the beta component content of the modified asphalt.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention provides a production method for improving the coking value and the beta component content of modified asphalt.

In order to solve the technical problems, the invention provides the following technical scheme:

the invention relates to a production method for improving the coking value and the beta component content of modified asphalt, which comprises the following steps:

s1, carrying out polymerization reaction on the medium-temperature asphalt A1 through a reaction kettle to obtain modified asphalt B1, wherein secondary Quinoline Insoluble (QI) and heavy beta components are generated;

s2, mixing the modified asphalt B1 obtained in the S1 with the newly-fed medium-temperature asphalt A2 according to a certain proportion Y, and carrying out thermal polymerization modification reaction through a reaction kettle to obtain modified asphalt B2;

s3, obtaining modified asphalt B2 from S2, and detecting the coking value a and the beta component content B of the modified asphalt B2;

s4, stopping production when the coking value a and the beta component content b in S3 meet the requirements; when the coking value a and the beta component content b in S3 do not meet the requirements, the raw materials are continuously mixed into a front-end reaction kettle according to a certain proportion Y1 to carry out thermal polymerization modification reaction.

As a preferable technical scheme of the invention, the softening point of the medium-temperature asphalt A1 obtained in the step S1 is 80-90 ℃, and the softening point of the modified asphalt B1 obtained in the step S1 is 100-135 ℃.

In a preferred embodiment of the present invention, the polymerization reaction time in step S1 is 4 hours.

In a preferred embodiment of the present invention, the thermal polymerization modification in step S2 is performed by polymerization for 4 hours, followed by vacuum adjustment through a flash tank.

The invention has the beneficial effects that: according to the production method for improving the coking value and the beta component content of the modified asphalt, the coking value and the beta component content of the modified asphalt are improved by adopting a secondary quinoline insoluble substance (QI) and a heavy beta component in the modified asphalt through changing the production process flow of the modified asphalt, so that a modified asphalt binder is provided for a high-specification large-diameter ultrahigh-power electrode, the compressive strength and the flexural strength of the ultrahigh-power electrode are improved, and the development of the quality of the modified asphalt and the ultrahigh-power electrode is promoted.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic diagram of a process for producing modified asphalt according to the present invention to increase coking value and beta content;

FIG. 2 is a prior schematic diagram of a process for increasing the coking value and beta content of modified asphalt according to the present invention.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example (b): as shown in figure 1, the production method for improving the coking value and the beta component content of the modified asphalt comprises the following steps:

s1, carrying out polymerization reaction on the medium-temperature asphalt A1 through a reaction kettle to obtain modified asphalt B1, wherein secondary Quinoline Insoluble (QI) and heavy beta components are generated;

s2, mixing the modified asphalt B1 obtained in the S1 with the newly-fed medium-temperature asphalt A2 according to a certain proportion Y, and carrying out thermal polymerization modification reaction through a reaction kettle to obtain modified asphalt B2;

s3, obtaining modified asphalt B2 from S2, and detecting the coking value a and the beta component content B of the modified asphalt B2;

s4, stopping production when the coking value a and the beta component content b in S3 meet the requirements; when the coking value a and the beta component content b in S3 do not meet the requirements, the raw materials are continuously mixed into a front-end reaction kettle according to a certain proportion Y1 to carry out thermal polymerization modification reaction.

Wherein the softening point of the medium-temperature asphalt A1 obtained in the step S1 is 80-90 ℃, and the softening point of the modified asphalt B1 obtained in the step S1 is 100-135 ℃.

The polymerization reaction time in step S1 was 4 hours.

Wherein, the thermal polymerization modification reaction in the step S2 is a polymerization reaction for 4 hours, and the vacuum is adjusted through a flash evaporation tank.

The working principle is as follows:

example 1:

the medium temperature QI of the 85 ℃ raw material: 4 percent; TI: polymerizing 18 percent of the modified asphalt with the softening point of 108 ℃ for 4 hours at 370 ℃, and adjusting the vacuum of a flash tank to obtain the modified asphalt with the softening point of 27 percent TI, 6 percent QI, 21 percent beta and 55 percent CV.

Example 2:

the medium temperature QI of the 85 ℃ raw material: 4 percent; TI: polymerizing 18 percent of the modified asphalt at 370 ℃ for 4 hours, adjusting vacuum through a flash tank to obtain modified asphalt with the softening point of 108 ℃, and returning the modified asphalt into the reactor according to 10 percent of medium-temperature asphalt in the reactor to obtain modified asphalt with TI, QI, beta, 23 percent and CV, 57 percent.

Example 3:

the medium temperature QI of the 85 ℃ raw material: 4 percent; TI: polymerizing 18 percent of the modified asphalt at 370 ℃ for 4 hours, adjusting vacuum through a flash tank to obtain modified asphalt with the softening point of 108 ℃, and preparing the modified asphalt into a reactor according to 15 percent of medium-temperature asphalt in the reactor to obtain modified asphalt with TI, QI, beta, 25 percent and CV, 59 percent.

The synthesis of the following steps:

the method can adopt secondary Quinoline Insoluble (QI) and heavy beta components, the heavy components are relatively mild compared with the reaction of primary quinoline insoluble such as traditional coal powder, coke powder, asphalt slag and the like, the modified asphalt is easier to thermally polymerize, so that the product quality is easy to control, the quality is more stable, the requirements of large-size ultrahigh-power electrodes are met, and the adjusting method is technically variable, the softening point of the traditional modified asphalt is 105-110 ℃, the coking value range is 55-58%, and the beta component range is 18-22%. By the production method, under the same softening point, the coking value ranges from 58% to 65%, and the beta component ranges from 22% to 28%.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.