阅读说明：本技术 一种浸轧pvc浆液搅拌器 (Padding PVC slurry stirrer ) 是由 李坚 于 2021-09-24 设计创作，主要内容包括：本发明公开了一种浸轧PVC浆液搅拌器,包括搅拌器支架、设置于搅拌器支架上的搅拌电机、竖直连接于搅拌电机输出端的搅拌杆以及固定连接于搅拌杆底端的搅拌头；搅拌器支架设有3-4个支撑脚；支撑脚中至少有相邻的两个为可升降支撑脚,可升降支撑脚通过电动推杆设置于搅拌器支架底部；搅拌器还包括平衡控制器,平衡控制器与电动推杆电连接,将可升降支撑脚的升降移动对应于搅拌器的平衡状态。本发明提供的浸轧PVC浆液搅拌器能有效防止浆液中固体沉淀,保证浸轧PVC面料的质量,特别是有效控制定型后面料的厚度误差,大幅提高平整性,同时,可以保证浆料随时生产,随时搅拌,无需配置专用搅拌场地,优化了生产工艺,节约生产场地。(The invention discloses a padding PVC slurry stirrer which comprises a stirrer support, a stirring motor arranged on the stirrer support, a stirring rod vertically connected to the output end of the stirring motor, and a stirring head fixedly connected to the bottom end of the stirring rod; the stirrer support is provided with 3-4 supporting legs; at least two adjacent supporting legs are lifting supporting legs which are arranged at the bottom of the stirrer support through an electric push rod; the agitator still includes balanced controller, and balanced controller is connected with electric putter electricity, and the lifting movement with liftable supporting legs corresponds to the balanced state of agitator. The padding PVC slurry stirrer provided by the invention can effectively prevent solid in slurry from precipitating, ensures the quality of padding PVC fabric, particularly effectively controls the thickness error of the fabric after shaping, greatly improves the smoothness, simultaneously can ensure that the slurry is produced at any time and stirred at any time, does not need to be provided with a special stirring field, optimizes the production process and saves the production field.)

1. A padding PVC slurry stirrer is characterized by comprising a stirrer support, a stirring motor arranged on the stirrer support, a stirring rod vertically connected to the output end of the stirring motor and a stirring head fixedly connected to the bottom end of the stirring rod;

the stirrer support is provided with 3-4 supporting legs for supporting the stirrer on the upper surface of the ton barrel and enabling the stirring rod to penetrate through the feeding hole and extend into the ton barrel; at least two adjacent supporting legs are lifting supporting legs which are arranged at the bottom of the stirrer support through an electric push rod;

the agitator still includes balanced controller, balanced controller is connected with electric putter electricity, and the lifting movement with liftable supporting legs corresponds to the balanced state of agitator.

2. A padded PVC slurry agitator as claimed in claim 1, wherein the number of the support feet is four, evenly spaced circumferentially.

3. A padded PVC slurry agitator as claimed in claim 2, wherein the balance controller is a four-axis flight controller.

4. A padded PVC slurry agitator as claimed in claim 1, wherein the foot is provided with a rubber pad at the bottom.

5. A padded PVC slurry agitator as claimed in claim 1, wherein the bottom of the support foot is provided with a suction cup.

6. A padded PVC slurry agitator as claimed in claim 1, wherein the ton drum is provided with reinforcing ribs on its sides.

7. A padded PVC slurry agitator as claimed in claim 1, wherein the ton drum is provided with a forklift-specific shoe at its bottom.

8. A padded PVC slurry agitator as claimed in claim 1, wherein the side of the ton drum is provided with a drain hole near the bottom.

9. A padding PVC slurry mixer according to claim 8, wherein said drain is provided with a valve.

Technical Field

The invention relates to the technical field of manufacturing of sun-shading fabrics, in particular to a padding PVC slurry stirrer.

Background

The method comprises the following steps of wrapping (covering) a high polymer material with a composite PVC formula on the outer layer of a filament to manufacture a sun-shading fabric with holes, wherein the conventional method comprises two methods, namely, the composite PVC is coated on the outer surface of the filament by a drawing process to manufacture PVC coated filaments, and the PVC coated filaments are woven by a heavy rapier loom and shaped at high temperature, so the sun-shading fabric is also called as a sunlight fabric in the industry; the other method is to weave the silk into fabric, then to pad the PVC slurry of the compound formula onto the fabric, and to shape the fabric through embossing (hole) and high temperature, the industry is also called as "Faraday fabric", the main principle is: the method comprises the steps of weaving the yarns to form plain woven fabrics, uniformly padding PVC slurry doped with colors and other auxiliary materials (including plasticizers and the like) on the yarns of the fabrics in a padding mode, embossing (holes), and curing and shaping at a certain high temperature to complete the compounding of two different materials, so that the effect of weaving the plain woven fabrics by the PVC-coated yarns is achieved.

In the process of manufacturing the Farad fabric, the PVC slurry with the composite formula needs to be prepared in advance and then is introduced into a slurry padding tank, and because the PVC slurry with the composite formula contains solids with large specific gravity, such as calcium carbonate, titanium dioxide and the like, the PVC slurry must be fully stirred before the slurry is introduced, so that the slurry failure caused by the solid precipitation phenomenon is avoided. After the PVC slurry with the composite formula is manufactured, the PVC slurry is generally led into a ton barrel for short-time transportation and storage. Therefore, it is necessary to manually (electrically) stir the slurry before introducing the slurry.

At present to the stirring of temporary storage in the thick liquid, one kind adopts on pressing from both sides the stirring head to high-power electric drill head, adopts hand-held type manual stirring, and the workman takes physical power, and the stirring degree of consistency is unstable. The other type is that the stirring head is inserted into the ton barrel by utilizing the lifter, the slurry is stirred by utilizing the motor, the stirring processing occupies a large area, the stirring eccentricity and the displacement of a ton barrel loading vehicle are easy to occur, and the wall beating phenomenon of the stirring head is caused.

Disclosure of Invention

It is an object of the present invention to provide a padding PVC slurry mixer that solves the problems of the prior art mentioned in the background.

In order to achieve the above purpose, the invention provides the following technical scheme: a padding PVC slurry stirrer is characterized in that PVC slurry is contained in a ton barrel, a feed inlet is formed in the upper surface of the ton barrel, and the stirrer comprises a stirrer support, a stirring motor arranged on the stirrer support, a stirring rod vertically connected to the output end of the stirring motor and a stirring head fixedly connected to the bottom end of the stirring rod;

the stirrer support is provided with 3-4 supporting legs for supporting the stirrer on the upper surface of the ton barrel and enabling the stirring rod to penetrate through the feeding hole and extend into the ton barrel; at least two adjacent supporting legs are lifting supporting legs which are arranged at the bottom of the stirrer support through an electric push rod;

the agitator still includes balanced controller, balanced controller is connected with electric putter electricity, and the lifting movement with liftable supporting legs corresponds to the balanced state of agitator.

Preferably, the number of the supporting feet is four, and the supporting feet are uniformly distributed along the circumferential direction.

Preferably, the balance controller is a four-axis flight controller.

Preferably, the bottom of the supporting leg is provided with a rubber pad.

Preferably, the bottom of the supporting leg is provided with a sucker.

Preferably, the side surface of the ton barrel is provided with a reinforcing rib.

Preferably, the bottom of the ton barrel is provided with a special bottom support for a forklift.

Preferably, a discharge port is arranged on the side surface of the ton barrel close to the bottom.

Preferably, the discharge port is provided with a valve.

Compared with the prior art, the invention has the advantages that: a

1. The padding PVC slurry stirrer provided by the invention can effectively prevent solid in slurry from precipitating, ensures the quality of padding PVC fabric, particularly effectively controls the thickness error of the fabric after shaping, greatly improves the smoothness, simultaneously can ensure that the slurry is produced at any time and stirred at any time, does not need to be provided with a special stirring field, optimizes the production process and saves the production field.

2. According to the invention, the stirrer is matched with the ton barrel to stir PVC slurry in the ton barrel, the stirrer is placed on the ton barrel, and a controller (adjustable to be in a three-axis control state) of a mature four-axis unmanned aerial vehicle is utilized to automatically output a voltage for keeping horizontal balance through a plurality of gyro sensors on board, so that the electric push rod is controlled to stretch and retract, the self-stability of a stirring head is ensured when the slurry stirrer stirs, and the phenomena of wall beating such as inclination and the like caused by the fact that the stirrer is not fixed are avoided.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic view of the working state of the present invention.

Fig. 3 is a schematic diagram of the control circuit of the balance controller and the electric push rod in the invention.

In the figure: 1. a stirring motor; 2. a stirrer support; 3. supporting legs; 4. a stirring rod; 5. a stirring head; 6. lifting supporting legs; 7. an electric push rod; 8. a balance controller; 9. a ton barrel; 10. reinforcing ribs; 11. a special bottom support for the forklift; 12. a discharging port; 13. a valve; 14. and (4) feeding a material inlet.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further specifically described below by way of embodiments in combination with the accompanying drawings.

Example (b): the utility model provides a padding PVC thick liquid agitator, as shown in fig. 1-2, the agitator of this embodiment can directly cooperate ton bucket 9 to use, and ton bucket 9 chooses for use the 1000 liters large capacity chemical industry ton bucket of suzhongkai europe plastic products limited company production, and the feed inlet 14 of diameter 60cm is seted up to the centre of upper surface, and the side is close to the bottom and is equipped with drain hole 12 of taking valve 13, and the side is equipped with strengthening rib 10 all around, and the bottom is equipped with special collet 11 of fork truck, the fork truck of being convenient for transports.

The agitator includes agitator support 2, agitator motor 1, puddler 4 and stirring head 5, and agitator support 2 is the cruciform structure, and agitator motor 1 installs in the centre, and 4 vertical connections in 1 output below of agitator motor of puddler are 5 fixed connection in the bottom of puddler 4 in the agitator head. In this embodiment, the stirring motor 1 is a miniature AC gear reduction motor 51K40GN-E manufactured by Ningbo Medium-Strength de Intelligent drive GmbH.

In the structure, four supporting legs 3 are respectively arranged at the bottoms of the four outer ends of the cross-shaped stirrer support 2, the number of the supporting legs is four, the stirrer is supported on the upper surface of the ton barrel 9, and the stirring rod 4 penetrates through the feeding hole 14 and extends into the ton barrel 9 so as to stir the padding PVC slurry in the ton barrel 9. The bottom of the supporting leg 3 is provided with a rubber pad for increasing the friction between the supporting leg and the upper surface of the ton barrel and avoiding displacement; as a preferred embodiment, a suction cup may be disposed at the bottom of the supporting foot to assist the positioning. This embodiment directly places the agitator through supporting legs 3 and can stir on ton bucket 9, can stir work anytime and anywhere when production, need not to dispose special stirring process flow and special place, has optimized production technology, practices thrift the production place.

Because contain the great solid of proportion such as calcium carbonate and titanium white powder in the padding PVC thick liquid in ton bucket 9, consequently there can be the condition of stirring head 5 and solid striking at the stirring in-process, and the agitator is directly placed on ton bucket 9 in this embodiment, only rely on sucking disc assistance-localization real-time, and ton bucket 9 upper surface leads to its intensity not high owing to inconvenient setting up the strengthening rib, it is very easy to be out of shape, when stirring head 5 and fixed emergence striking, lead to the agitator vibration very easily, the skew vertical direction of puddler 4, influence the stability of puddler 5, and then the syncline etc. beat the wall phenomenon appear.

Based on this, in four supporting legss 3 of this embodiment, there are two adjacent supporting legss for liftable supporting legs 6, define as X respectively to and Y to, liftable supporting legs 6 passes through electric putter 7 and sets up, is about to be fixed in agitator support 2 bottom electric putter 7, and the supporting legs is fixed in electric putter 7's output, realizes the lift of supporting legs through electric putter 7's flexible. In this embodiment, the electric push rod 7 can be DC12v, 40mm/S-30kg speed, 50mm stroke, such as TJC-C1-12-40-T2-P-P type electric push rod manufactured by Techlon electronics technologies, Inc., of Zhongshan.

The stirrer support 2 is also provided with a balance controller 8, and the balance controller 8 adopts an unmanned aerial vehicle four-axis flight controller, such as F01983 produced by Shenzhen Feichouzhi Limited. Balance controller 8 is connected with X respectively to being connected with Y to electric putter 7 electricity, and the control scheme schematic diagram is shown in fig. 3, and the present embodiment utilizes ripe unmanned aerial vehicle four-axis flight controller, through its on-board three gyrosensor, and automatic output keeps horizontal balance's voltage, and control electric putter 7 is flexible, can effectively guarantee the agitator when the stirring, and the self-stabilization of agitator head 5 avoids appearing because of the agitator does not fix, and appears beating the wall phenomenon to one side. For example, when the stirrer inclines along the X direction, the balance controller 8 controls the electric push rod in the X direction to work correspondingly according to the inclination degree, so that the lifting supporting leg in the X direction makes compensation telescopic movement; when the lifting support legs are inclined along the Y direction, the balance controller 8 controls the electric push rods in the Y direction to work correspondingly according to the inclination degree, so that the lifting support legs in the Y direction perform compensation telescopic movement; when the stirrer inclines along any other direction, the balance controller 8 controls the two electric push rods to work correspondingly at the same time, so that the stability of the stirrer in dynamic balance is ensured.

In other embodiments of the present invention, three of the four supports 3 can be provided with lifting support legs 6, so that the dynamic balance adjustment is more flexible.

In other embodiments of the present invention, only three supporting legs may be provided, and the supporting legs are uniformly distributed along the circumferential direction of the stirrer support, wherein two supporting legs are liftable supporting legs, and the balance controller is adjusted to a three-axis mode. When the three-axis flight controller is applied to the three-axis unmanned aerial vehicle, the gyroscopic precession and the counter-torsion of the three rotors of the three-axis flight controller cannot be offset, other mechanisms are needed for compensating the counter-torsion, and the control algorithm needs decoupling, so that the three-axis flight controller cannot be widely applied like the four-axis unmanned aerial vehicle. There is no corresponding problem in applying it to the present invention.

The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.