阅读说明：本技术 一种混合缩分机监控装置的运行方法 (Operation method of monitoring device of hybrid splitter ) 是由 李宁 张景香 李阿卫 侯少芹 魏远彬 刘亚丹 耿松 于 2021-09-15 设计创作，主要内容包括：本发明提供了一种混合缩分机监控装置的运行方法,所述运行方法包括：在混合缩分机底部安装至少三个重量感应装置,每个重量感应装置电性连接至混合缩分机进料口和出料口的接收模块,物料的输出重量经显示模块进行读数。在本发明中,使用的混合缩分机监控装置能够实现在入料端可视化出料端状态,避免人力操作出料端,打开机盖查看带来的繁琐操作,同时避免了人员不去确认出料端是否清倒干净带来的样品混淆,且方便查看物料质量,准确的做出缩分方案,降低人员工作强度。(The invention provides an operation method of a monitoring device of a hybrid splitter, which comprises the following steps: at least three weight induction system of mixed division machine bottom installation, every weight induction system electric connection to mix the receiving module of division machine feed inlet and discharge gate, the output weight of material carries out the reading through display module. According to the invention, the used monitoring device for the mixing division machine can realize the visual discharge end state at the feeding end, avoid manual operation of the discharge end, open the cover to check the complicated operation caused by opening the cover, simultaneously avoid the sample confusion caused by the fact that personnel do not confirm whether the discharge end is completely poured or not, conveniently check the material quality, accurately make the division scheme, and reduce the working intensity of the personnel.)

1. An operation method of a hybrid splitter monitoring device, the operation method comprising:

at least three weight induction system of mixed division machine bottom installation, every weight induction system electric connection to mix the receiving module of division machine feed inlet and discharge gate, the output weight of material carries out the reading through display module.

2. The method of operation of claim 1, wherein the weight sensing device is a load cell;

preferably, the number of the weighing sensors is 2-6.

3. The operating method according to claim 1 or 2, characterized in that the display module is provided with at least one;

preferably, the display module comprises a first electronic screen and a second electronic screen.

4. The method of operation of any of claims 1-3, wherein the receiving module is a motherboard processor;

preferably, the main board processor is provided with at least one;

preferably, the number of the main board processors is two, and the two main board processors are respectively marked as a first main board and a second main board.

5. The method of operation of any of claims 1-4, wherein the electrical connection is a transmission line connection.

6. The operation method of any one of claims 1-5, wherein after the weight of the mixing and dividing machine is recorded by the first main board, the materials are poured into the mixing and dividing machine, and the total weight is recorded, and the weight of the materials is calculated by the first main board according to the following formula 1 and the reading is displayed through the first electronic screen;

M_{article (A)}＝M_{General assembly}-M_{Machine for working}Formula (1);

wherein M is_{Article (A)}Is the weight of the material, M_{General assembly}Based on the total weight, M_{Machine for working}The weight of the mixing and dividing machine.

7. The operating method according to any one of claims 1 to 6, wherein the second main board calculates the material output weight according to the following formula 2 and monitors the material output weight through the second electronic screen;

M₁＝M_{general assembly}/8 formula (2);

wherein M is₁For the weight of the material output, M_{General assembly}Is the total weight.

8. The operation method according to any one of claims 1 to 7, wherein the rule for monitoring through the electronic screen II in the operation method comprises:

the mixing and dividing machine is internally provided with materials M₁When the number is more than 0, the second electronic screen displays a character of 'forbidden to enter x', M₁When the number is less than 0, the second electronic screen displays a character of 'forbidden to enter x', M₁When the value is equal to 0, the value,the second electronic screen displays the words of 'normal √' words.

9. The operation method according to any one of claims 1 to 8, wherein the rule for monitoring through the electronic screen II in the operation method further comprises: m₁When the weight of the electronic screen is within the range of +/-0.5 kg, the second electronic screen displays a character of 'normal √' M √ M₁When the weight of the electronic screen is more than 0.5kg or less than 0.5kg (not including 0.5kg), the second electronic screen displays the character of 'forbidden to enter X'.

10. The monitoring device adopting the operation method according to any one of claims 1 to 9, characterized in that the monitoring device comprises at least three weight sensing devices, the weight sensing devices are arranged at the bottom of the mixing splitter, a first electronic screen and a second electronic screen are respectively arranged at a feeding port and a discharging port of the mixing splitter, and the first electronic screen and the second electronic screen are respectively and electrically connected with a first main board and a second main board inside the mixing splitter.

Technical Field

The invention belongs to the field of quality monitoring, and relates to an operation method of a monitoring device of a hybrid splitter.

Background

Manufacturers who use coal and ore as raw materials need to strictly sample and test the raw materials based on the requirements of settlement, cost control and production process control. In the sample preparation process of samples such as alloy ores, dry materials and the like, the sample is fully and uniformly mixed by the aid of the dividing machine, and the divided samples are representative. The division is to reduce the mass under the condition of unchanged granularity so as to reduce the load of subsequent work and meet the requirement of inspection.

CN108645497A discloses a monitoring method, and more particularly, to a method, a device and a system for monitoring the weight of an object. The monitoring method of the object weight comprises the following steps: collecting original weight data, measuring the original weight data of an object, and then transmitting the measurement time and the original weight data together and storing the measurement time and the original weight data in a processor; collecting real-time weight data, measuring the real-time weight data of the object, and then transmitting the measurement time and the real-time weight data to a processor; real-time judgment, wherein the processor compares the received real-time weight data with the original weight data; if the difference value is within the controllable range, the operation is normal; otherwise, the operation is abnormal and an alarm is given. The monitoring method is simple and convenient to operate and high in efficiency, and can monitor the weight change of the object in real time.

CN206476612U discloses a construction elevator remote safety monitoring device. This construction elevator remote safety supervisory equipment includes: construction elevator, safety monitoring appearance and terminal, wherein: the construction elevator comprises: ground structure, the cage, guide rail frame and electrically controlled device, guide rail frame and ground structure fixed connection and vertical setting, cage sliding connection is in guide rail frame one side, electrically controlled device fixes at guide rail frame opposite side and is connected with the cage, be equipped with the safety monitoring appearance on the construction elevator, the safety monitoring appearance is established in electrically controlled device, safety monitoring appearance and terminal wireless connection, be equipped with the infrared sensor who is used for monitoring the number in the cage and be used for monitoring the weight sensor of weight in the cage, infrared sensor and weight sensor link to each other with the safety monitoring appearance. The utility model discloses a safety monitoring appearance is established in electrically controlled device, separately with the cage for when the cage breaks down, the safety monitoring appearance is not influenced yet, guarantees that the construction elevator situation can convey remote terminal in real time.

CN110320062A discloses a stainless steel production raw material acceptance sampling method, which comprises the following steps: the method comprises the steps of performing division and storage shifting on a batch of nickel cold-milling raw materials at least once through a sampling device, obtaining a small sampling pile after division and storage shifting, and performing sampling of nickel cold-milling unit samples in the small sampling pile by using a sampling device. The method has the advantages that the method is fair and fair, samples can be obtained by cold milling of one batch of nickel in a division and storage shifting sampling mode, the representativeness of the samples is high, the labor capacity is reduced, the time for acceptance and settlement with suppliers is shortened, and basic data of raw material performance is provided for stainless steel production.

In the prior art, personnel need to go to a sample collection end to confirm whether coal is stored or not and whether a sample barrel is completely stored or not, so that the work is troublesome; if the communication is inconvenient under the condition of double-person operation, serious quality accidents of sample mixing and sample leakage are easy to occur; in the prior art, a platform scale is separately used for weighing the total weight of the coal sample before division; since the dividing machine divides the coal sample into 8 parts on average, and it is troublesome to calculate the weight of each part according to the total weight, it is necessary to design and develop a real-time monitoring method for the quality of the dividing machine to avoid the above problems.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide an operation method of a monitoring device of a mixing division machine.

In order to achieve the purpose, the invention adopts the following technical scheme:

in a first aspect, the present invention provides an operation method of a monitoring device of a hybrid splitter, where the operation method includes:

at least three weight induction system of mixed division machine bottom installation, every weight induction system electric connection to mix the receiving module of division machine feed inlet and discharge gate, the output weight of material carries out the reading through display module.

According to the invention, the used monitoring device for the mixing division machine can realize the visual discharge end state at the feeding end, avoid manual operation of the discharge end, open the cover to check the complicated operation caused by opening the cover, simultaneously avoid the sample confusion caused by the fact that personnel do not confirm whether the discharge end is completely poured or not, conveniently check the material quality, accurately make the division scheme, and reduce the working intensity of the personnel.

As a preferable technical solution of the present invention, the weight sensing device is a load cell.

Preferably, the number of the weighing sensors is 2 to 6, for example, 2, 3, 4, 5, 6, but not limited to the enumerated values, and other unrecited values in the range of the enumerated values are also applicable.

As a preferred technical solution of the present invention, at least one display module is provided.

Preferably, the display module comprises a first electronic screen and a second electronic screen.

The display module is particularly limited to comprise the electronic screen I and the electronic screen II which are respectively arranged at the feeding port and the discharging port of the mixing and dividing machine, so that the operation time of workers is saved, the data at two ends of the feeding port and the discharging port do not need to be observed in a reciprocating mode, compared with the arrangement of the electronic screen, the complex operation caused by opening a cover to check when the discharging port is operated manually is avoided, meanwhile, the sample confusion caused by that whether the discharging port is completely cleared or not is avoided, the material quality is convenient to check, the dividing scheme is accurately made, and the working intensity of the workers is reduced.

It should be noted that the present invention does not specifically require and specially limit the structural features of the electronic screen, such as size, shape, and material, and the electronic screen in the present invention is used for displaying the mass degree and monitoring the weighing process of the dividing machine to remind the operator whether to pour in the material, so it can be understood that other electronic screens capable of implementing such functions can be used in the present invention, and those skilled in the art can adaptively adjust the size, shape, and material of the electronic screen according to the use scene and the test condition.

As a preferred technical solution of the present invention, the receiving module is a motherboard processor.

Preferably, the main board processor is provided with at least one.

Preferably, the number of the main board processors is two, and the two main board processors are respectively marked as a first main board and a second main board.

It should be noted that the present invention does not specifically require or limit the structural features of the main board handler, such as size, shape, and material, and the main board handler functions to receive and transfer the weight of the whole device before and after the material is injected into the splitter, so it can be understood that other main board handlers capable of implementing such functions can be used in the present invention, and those skilled in the art can adaptively adjust the size, shape, and material of the main board handler according to the use scenario and test conditions.

As a preferred technical solution of the present invention, the electrical connection is a transmission line connection.

As a preferred technical scheme of the invention, after recording the weight of the mixing and dividing machine, the first main board pours the materials into the mixing and dividing machine and records the total weight, and calculates the weight of the materials according to the following formula 1 and displays the reading through the first electronic screen;

M_{article (A)}＝M_{General assembly}-M_{Machine for working}Formula (1);

wherein M is_{Article (A)}Is the weight of the material, M_{General assembly}Based on the total weight, M_{Machine for working}The weight of the mixing and dividing machine.

As a preferred technical scheme of the invention, the second main board calculates the material output weight according to the following formula 2 and monitors the material output weight through the second electronic screen;

M₁＝M_{general assembly}/8 formula (2);

wherein M is₁For the weight of the material output, M_{General assembly}Is the total weight.

It should be noted that 8 of formula 2 in the present invention represents 8 barrels at the discharge end of the dividing machine, and the number of the barrels is not limited obviously according to the actual operation situation, and can be changed according to the actual operation.

As a preferred technical solution of the present invention, the rule for monitoring through the electronic screen two in the operation method includes:

the mixing and dividing machine is internally provided with materials M₁When the number is more than 0, the second electronic screen displays a character of 'forbidden to enter x', M₁When the number is less than 0, the second electronic screen displays a character of 'forbidden to enter x', M₁When the value is equal to 0, the second electronic screen displays the character of 'normal √' in the second electronic screen.

As a preferred technical solution of the present invention, the rule for monitoring through the electronic screen two in the operation method further includes: m₁When the weight of the electronic screen is within the range of +/-0.5 kg, the second electronic screen displays a character of 'normal √' M √ M₁When the weight of the electronic screen is more than 0.5kg or less than 0.5kg (not including 0.5kg), the second electronic screen displays the character of 'forbidden to enter X'.

In the present invention, M is₁The weight of +/-0.5 kg in the range of +/-0.5 kg represents the weight error, and can be slightly adjusted according to actual conditions to meet the test requirement.

In a second aspect, the present invention provides a monitoring device using the operation method of the first aspect, where the monitoring device includes at least three weight sensing devices, the weight sensing devices are disposed at the bottom of the mixing splitter, a first electronic screen and a second electronic screen are disposed at a feed inlet and a discharge outlet of the mixing splitter, and the first electronic screen and the second electronic screen are electrically connected to a first main board and a second main board inside the mixing splitter, respectively.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the used monitoring device for the mixing division machine can realize the visual discharge end state at the feeding end, avoid manual operation of the discharge end, open the cover to check the complicated operation caused by opening the cover, simultaneously avoid the sample confusion caused by the fact that personnel do not confirm whether the discharge end is completely poured or not, conveniently check the material quality, accurately make the division scheme, and reduce the working intensity of the personnel.

Drawings

Fig. 1 is a schematic structural diagram of a monitoring device of a hybrid splitter according to an embodiment of the present invention;

wherein, 1-weight sensing device; 2, an electronic screen I; 3, electronic screen two; 4, a first main board; 5, a second main board; 6-mixing and dividing machine.

Detailed Description

It is to be understood that in the description of the present invention, the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be taken as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

It should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

It should be understood by those skilled in the art that the present invention necessarily includes necessary piping, conventional valves and general pump equipment for achieving the complete process, but the above contents do not belong to the main inventive points of the present invention, and those skilled in the art can select the layout of the additional equipment based on the process flow and the equipment structure, and the present invention is not particularly limited to this.

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

In one embodiment, the present invention provides an operation method of a monitoring device of a hybrid splitter 6, where the operation method includes:

at least three weight induction system 1 of mixing 6 bottoms of division machine of division, the receiving module of every weight induction system 1 electric connection to mixing 6 feed inlets of division machine and discharge gate, and further, electric connection's mode is transmission line connection, and the output weight of material carries out the reading through display module.

In the invention, the used monitoring device of the mixing division machine 6 can realize the visual discharge end state at the feeding end, avoid the complex operation caused by opening the cover to check the discharge end through manual operation of the discharge end, simultaneously avoid the sample confusion caused by the fact that personnel do not confirm whether the discharge end is completely poured or not, conveniently check the material quality, accurately make the division scheme, and reduce the working intensity of the personnel.

The weight sensing device 1 is a weighing sensor, and further, the number of the weighing sensors is 2-6.

The display module is provided with at least one, further, the display module comprises a first electronic screen 2 and a second electronic screen 3, the display module is particularly limited to comprise the first electronic screen 2 and the second electronic screen 3 which are respectively arranged at a feeding port and a discharging port of the mixing splitter 6, the operation time of workers is saved, data at two ends of the feeding port and the discharging port do not need to be observed in a reciprocating mode, the electronic screen is arranged in a comparison mode, the complex operation caused by manual operation of the discharging end and opening of a cover for checking is avoided, meanwhile, sample confusion caused by the fact that whether the discharging end is completely cleared or not is avoided being confirmed by the workers, the quality of materials is convenient to check, a splitting scheme is made accurately, and the working intensity of the workers is reduced.

It should be noted that the invention does not specifically require and specially limit the structural features of the electronic screen, such as size, shape, material, etc., and the electronic screen in the invention is used for displaying the quality degree and monitoring the weighing process of the dividing machine 6 to remind the operator whether to pour in the material, so it can be understood that other electronic screens capable of realizing such functions can be used in the invention, and those skilled in the art can adaptively adjust the size, shape and material of the electronic screen according to the use scene and the test condition.

The receiving module is a main board processor, further, at least one main board processor is arranged, and further, two main board processors are arranged and are respectively marked as a main board one 4 and a main board two 5.

It should be noted that the present invention does not specifically require or limit the structural features of the main board handler, such as size, shape, and material, and the main board handler functions to receive and transfer the weight of the whole device before and after the material is injected into the splitter 6 in the present invention, so it is understood that other main board handlers capable of implementing such functions can be used in the present invention, and those skilled in the art can adaptively adjust the size, shape, and material of the main board handler according to the use scenario and test conditions.

After the weight of the mixing and dividing machine 6 is recorded by the first main board 4, pouring the materials into the mixing and dividing machine and recording the total weight, calculating the weight of the materials by the first main board 4 according to the following formula 1, and displaying the reading through the first electronic screen 2;

M_{article (A)}＝M_{General assembly}-M_{Machine for working}Formula (1);

wherein M is_{Article (A)}Is the weight of the material, M_{General assembly}Based on the total weight, M_{Machine for working}The weight of the mixing and reducing machine 6 is shown.

The second main board 5 calculates the material output weight according to the following formula 2 and monitors the material output weight through the second electronic screen 3;

M₁＝M_{general assembly}/8 formula (2);

wherein M is₁For the weight of the material output, M_{General assembly}Is the total weight.

It should be noted that 8 of formula 2 in the present invention represents 8 barrels at the discharge end of the splitter 6, and the number of the barrels is not limited obviously according to the actual operation situation, and can be changed according to the actual operation.

The rule for monitoring through the second electronic screen 3 in the operation method comprises the following steps: the mixing and dividing machine 6 is internally provided with materials M₁When the number is more than 0, the second 3 of the electronic screen displays the character of 'forbidden to enter x', M₁When the number is less than 0, the second 3 of the electronic screen displays a character of 'forbidden to enter x', M₁When the value is equal to 0, the second electronic screen 3 displays the character "normal v".

Further, the rule for monitoring through the second electronic screen 3 in the operation method further comprises the following steps: m₁When the weight of the electronic screen is within the range of +/-0.5 kg, the second 3 of the electronic screen displays a character of 'normal V', M₁When the weight of the electronic screen 2 is more than 0.5kg or less than 0.5kg (not including 0.5kg), the second electronic screen 3 displays the word "forbidden to enter x".

In another embodiment, the present invention provides a monitoring device for the operation method, as shown in fig. 1, the monitoring device includes at least three weight sensing devices 1, the weight sensing devices 1 are disposed at the bottom of the mixing splitter 6, a first electronic screen 2 and a second electronic screen 3 are disposed at a feed inlet and a discharge outlet of the mixing splitter 6, and the first electronic screen 2 and the second electronic screen 3 are electrically connected to a first main board 4 and a second main board 5 inside the mixing splitter 6, respectively.

Application example 1

The application example provides an operation method of a monitoring device of a hybrid splitter 6, wherein the method comprises the following steps:

when the materials are not fed, the first 2 electronic screen of the sample collection end displays two values m₁、m_{Article (A)}Are all 0, since m_{Article (A)}Within +/-0.5 kg, the second feeding end electronic screen 3 displays' normal √ meaning that the equipment can safely feed materials normally;

when the sample is poured into the apparatus, the weight of the material m is the weight of the poured sample(greater than 15kg), m₁The average weight (about 2kg) of each single barrel is displayed, at the moment, the feeding end displays 'no-feeding x', which indicates that a coal sample exists in the equipment and the feeding is not allowed again;

after the sample is divided completely, a person takes out a coal sample from the sample collection end, after the coal sample is completely taken out and the receiving hopper is reset, the m-shaped objects are restored to be within the range of +/-0.5 kg, and the electronic screen at the feeding end displays normal check marks; if some parts are not taken out or the sample barrel is not put back in time, the m-shaped objects can not be restored to the range of +/-0.5 kg, and at the moment, the second electronic screen 3 displays 'forbidden x', which indicates that the equipment can not feed materials, so that sample mixing is effectively avoided.

The applicant declares that the above description is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and it should be understood by those skilled in the art that any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are within the scope and disclosure of the present invention.