阅读说明：本技术 一种溶栓导管封堵导丝的制作方法 (Manufacturing method of thrombolytic catheter plugging guide wire ) 是由 付学森 沈远军 赵善铭 刘泽达 于 2021-11-01 设计创作，主要内容包括：本发明公开了一种溶栓导管封堵导丝的制作方法,包括以下步骤：制备医用不锈钢等制造导丝的原材料；将原材料进行高温融化,放入模具进行冷却开模,成为芯丝；本发明通过设置空心塑料管和不锈钢导丝,解决了弹簧与芯丝焊接工艺复杂,工艺技术要求高,不易操作；焊接设备价格高昂,经济性差；焊接过程中易产生烟雾粉尘,易造成生产环境污染和易导致与人体发生反应造成过敏,感染的问题,该一种溶栓导管封堵导丝的制作方法,具备焊接工艺简单,工艺技术要求低,易操作；焊接设备价格较低廉,经济性好；焊接过程无其他粉尘产生,可在洁净车间生产和性能稳定无刺激,具有较好的抗菌性能的优点。(The invention discloses a manufacturing method of a thrombolytic catheter plugging guide wire, which comprises the following steps: preparing raw materials for manufacturing guide wires such as medical stainless steel; melting the raw materials at high temperature, putting the raw materials into a mould, cooling and opening the mould to form core wires; by arranging the hollow plastic pipe and the stainless steel guide wire, the problems that the welding process of the spring and the core wire is complex, the technical requirement is high, and the operation is difficult are solved; welding equipment is high in price and poor in economical efficiency; the manufacturing method of the thrombolysis catheter plugging guide wire has the advantages of simple welding process, low process technical requirement and easiness in operation; the welding equipment is low in price and good in economical efficiency; the welding process has no other dust, can be produced in a clean workshop, has stable and non-irritant performance, and has the advantage of better antibacterial performance.)

1. A manufacturing method of a thrombolytic catheter plugging guide wire is characterized in that: the method comprises the following steps:

step 1: preparing raw materials for manufacturing guide wires such as medical stainless steel;

step 2: melting the raw materials at high temperature, putting the raw materials into a mould, cooling and opening the mould to form core wires;

and step 3: preparing a functional coating solution with anti-infection performance;

and 4, step 4: soaking the prepared core wire in a functional coating solution for a period of time, taking out the core wire, ultrasonically cleaning the core wire in deionized water and ethanol liquid for three times, and drying;

and 5: selecting a hollow plastic pipe, and carrying out ultrasonic cleaning on the hollow plastic pipe, wherein the ultrasonic cleaning medium adopts a buffer solution with an antibacterial component;

step 6: one end of the core wire is connected with one end of the plastic pipe in a thermal forming mode.

2. The method for manufacturing the thrombolytic catheter occlusion guide wire according to claim 1, wherein the method comprises the following steps: in the step 1, the stainless steel is composed of iron, chromium, carbon and other elements, and 430 stainless steel (18-0); iron +18% or more of chromium is nickel-free.

3. The method for manufacturing the thrombolytic catheter occlusion guide wire according to claim 1, wherein the method comprises the following steps: in step 3, the functional coating bath is a solution prepared as follows; weighing 1000ml of TrisHCI buffer solution, weighing 200-5000mg of dopamine or derivatives thereof, dissolving in the buffer solution, and fully dissolving, then weighing 20-4000mg of organic/inorganic antibacterial agent, and adding into the solution, so as to fully dissolve the organic/inorganic antibacterial agent, thereby forming the functional coating solution.

4. The method for manufacturing the thrombolytic catheter occlusion guide wire according to claim 3, wherein the method comprises the following steps: the pH value of the TrisHCI buffer solution is 71-90.

5. The method for manufacturing the thrombolytic catheter occlusion guide wire according to claim 1, wherein the method comprises the following steps: the organic or inorganic antibacterial agent comprises any one or more of quaternary ammonium salt antibacterial agent, guanidine organic antibacterial agent, polypeptide antibacterial agent, phenol organic antibacterial agent, silver ion inorganic antibacterial agent, zinc ion inorganic antibacterial agent and copper ion inorganic antibacterial agent.

6. The method for manufacturing the thrombolytic catheter occlusion guide wire according to claim 1, wherein the method comprises the following steps: in the step 4, the soaking time is 6-48H, and the soaking solution can be stirred or slightly heated in the soaking process, so that the soaking time is shortened.

7. The method for manufacturing the thrombolytic catheter occlusion guide wire according to claim 1, wherein the method comprises the following steps: the core wire is disinfected and cleaned on the surface of the core wire in an ionized water and ethanol solution, and the ultrasonic cleaning is used for peeling off and cleaning the smiling dirt attached to the surface of the core wire for the second time, so that the core wire achieves the perfect cleaning effect.

8. The method for manufacturing the thrombolytic catheter occlusion guide wire according to claim 1, wherein the method comprises the following steps: in step 5, the buffer formula is as follows: 1000ml of Tris-HCl buffer solution, 0.5 percent of polysiloxane quaternary ammonium salt antibacterial agent, 0.1 percent of methyl silicone oil, 0.6 percent of sodium citrate, 0.02 percent of ethambutol, 0.05 percent of sulfadimidine, 0.2 percent of glycine, 0.03 percent of proline and 3 percent of glycerol.

9. The method for manufacturing the thrombolytic catheter occlusion guide wire according to claim 1, wherein the method comprises the following steps: in the step 6, the thermal forming is to heat the thermoplastic hollow plastic pipe on the frame to a softened state, make the thermoplastic hollow plastic pipe tightly attached to one end of the core wire under the action of external force, cool and shape the thermoplastic hollow plastic pipe, and then finish the thermoplastic hollow plastic pipe to obtain the finished product.

Technical Field

The invention relates to the technical field of disposable medical instruments, in particular to a manufacturing method of a thrombolysis catheter plugging guide wire.

Background

The medical intervention metal guide wire acts in a human body, and in the process of implantation or intervention in the human body, the medical intervention metal guide wire is generally in direct contact friction reaction with organs or tissues of the human body, such as blood vessels and the like, so the performance requirement on the medical intervention metal guide wire is higher and higher, besides the raw materials and the processing and forming method of the medical intervention metal guide wire, the surface state of the biomedical alloy, such as the anti-dissolving hemagglutination property, the antibacterial property and the like, is very important, and the biomedical material does not cause the reaction of human body cells and histiocyte, does not cause the burst of the human body cells and the reaction of the histiocyte, has good biocompatibility with the human body, stable chemical property, physical and mechanical properties which are adaptive to natural tissues and the like besides the basic requirements of clinical medicine, such as no toxicity, no carcinogenesis, no allergy, no deformity and the like are met; the medical guide wire is a core component for supporting the catheter in the process of puncturing the catheter, an elastic area is generally arranged at the front end of the guide wire so as to guide the insertion and extraction of the front end of the guide wire, and in order to ensure the connection reliability between the guide wire and the elastic area, the front end of the guide wire is of a flat structure with a small cross section, so that the connection reliability between the guide wire and the elastic component can be improved, and the torque transmission efficiency can be improved. However, the diameter of the guide wire is generally below 0.5mm, and the width of the front end of the guide wire is even lower than 0.1 mm.

As disclosed in the invention patent (201080010146.4) "," (a medical guide wire) ", the welding process of the spring and the core wire is complicated, the process technical requirements are high, and the operation is not easy; welding equipment is high in price and poor in economical efficiency; smog and dust are easily generated in the welding process, and the production environment pollution is easily caused, so that the manufacturing method of the thrombolysis catheter plugging guide wire is provided to solve the problem.

Disclosure of Invention

The invention aims to provide a manufacturing method of a thrombolysis catheter plugging guide wire, which has the advantages of simple welding process, low process technical requirement and easy operation; the welding equipment is low in price and good in economical efficiency; the welding process has no other dust, can be produced in a clean workshop, has stable and non-irritant performance, has the advantage of better antibacterial performance, and solves the problems of complex welding process of the spring and the core wire, high technical requirement and difficult operation; welding equipment is high in price and poor in economical efficiency; the welding process is easy to generate smog and dust, the production environment pollution is easy to cause, and the problems of allergy and infection caused by the reaction with human bodies are easy to cause.

In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing method of a thrombolytic catheter occlusion guide wire comprises the following steps:

step 1, preparing raw materials for manufacturing guide wires such as medical stainless steel;

step 2: melting the raw materials at high temperature, putting the raw materials into a mould, cooling and opening the mould to form core wires;

and step 3: preparing a functional coating solution with anti-infection performance;

and 4, step 4: soaking the prepared core wire in a functional coating solution for a period of time, taking out the core wire, ultrasonically cleaning the core wire in deionized water and ethanol liquid for three times, and drying;

and 5: selecting a hollow plastic pipe, and carrying out ultrasonic cleaning on the hollow plastic pipe, wherein the ultrasonic cleaning medium adopts a buffer solution with an antibacterial component;

step 6: one end of the core wire is connected with one end of the plastic pipe in a thermal forming mode.

Preferably, in the step 1, the stainless steel is composed of iron, chromium and carbon, and is 430 stainless steel (18-0); iron +18% or more of chromium is nickel-free.

Preferably, in step 3, the functional coating bath is a solution prepared as follows; weighing 1000ml of TrisHCI buffer solution, weighing 200-5000mg of dopamine or derivatives thereof, dissolving in the buffer solution, and fully dissolving, then weighing 20-4000mg of organic/inorganic antibacterial agent, and adding into the solution, so as to fully dissolve the organic/inorganic antibacterial agent, thereby forming the functional coating solution.

Preferably, the pH value of the TrisHCI buffer solution is 71-90.

Preferably, the organic or inorganic antibacterial agent includes any one or more of quaternary ammonium salt antibacterial agent, guanidine organic antibacterial agent, polypeptide antibacterial agent, phenol organic antibacterial agent, silver ion inorganic antibacterial agent, zinc ion inorganic antibacterial agent, copper ion inorganic antibacterial agent.

Preferably, in step 4, the soaking time is 6-48H, and the soaking solution can be stirred or slightly heated during the soaking process, so as to accelerate the soaking time.

Preferably, the core wire is disinfected and cleaned on the surface of the core wire in the ionized water and ethanol solution, and the ultrasonic cleaning is used for peeling off and cleaning the smiling dirt attached to the surface of the core wire for the second time, so that the core wire achieves the perfect cleaning effect.

Preferably, in step 5, the buffer formula is: 1000ml of Tris-HCl buffer solution, 0.5 percent of polysiloxane quaternary ammonium salt antibacterial agent, 0.1 percent of methyl silicone oil, 0.6 percent of sodium citrate, 0.02 percent of ethambutol, 0.05 percent of sulfadimidine, 0.2 percent of glycine, 0.03 percent of proline and 3 percent of glycerol.

Preferably, in step 6, the thermoforming is to heat the thermoplastic hollow plastic tube on the frame to a softened state, make the thermoplastic hollow plastic tube tightly attached to one end of the core wire under the action of external force, cool and shape the thermoplastic hollow plastic tube, and then finish the thermoplastic hollow plastic tube to obtain the finished product.

Compared with the prior art, the invention has the beneficial effects that: by arranging the hollow plastic pipe and the stainless steel guide wire, the problems that the welding process of the spring and the core wire is complex, the technical requirement is high, and the operation is difficult are solved; welding equipment is high in price and poor in economical efficiency; the manufacturing method of the thrombolysis catheter plugging guide wire has the advantages of simple welding process, low process technical requirement and easiness in operation; the welding equipment is low in price and good in economical efficiency; the welding process has no other dust, can be produced in a clean workshop, has stable and non-irritant performance, and has the advantage of better antibacterial performance.

Drawings

FIG. 1 is a schematic view of the patented structure of the invention before installation;

fig. 2 is a schematic diagram of the structure of the present invention after installation.

Detailed Description

The present invention will now be described in more detail by way of examples, which are given by way of illustration only and are not intended to limit the scope of the present invention in any way.

The invention provides a technical scheme that: a manufacturing method of a thrombolytic catheter occlusion guide wire comprises the following steps:

step 1: preparing raw materials for manufacturing guide wires such as medical stainless steel;

step 2: melting the raw materials at high temperature, putting the raw materials into a mould, cooling and opening the mould to form core wires;

and step 3: preparing a functional coating solution with anti-infection performance;

and 4, step 4: soaking the prepared core wire in a functional coating solution for a period of time, taking out the core wire, ultrasonically cleaning the core wire in deionized water and ethanol liquid for three times, and drying;

and 5: selecting a hollow plastic pipe, and carrying out ultrasonic cleaning on the hollow plastic pipe, wherein the ultrasonic cleaning medium adopts a buffer solution with an antibacterial component;

step 6: one end of the core wire is connected with one end of the plastic pipe in a thermal forming mode.

The first embodiment is as follows:

preparing raw materials for manufacturing guide wires such as medical stainless steel; melting the raw materials at high temperature, putting the raw materials into a mould, cooling and opening the mould to form core wires; preparing a functional coating solution with anti-infection performance; soaking the prepared core wire in a functional coating solution for a period of time, taking out the core wire, ultrasonically cleaning the core wire in deionized water and ethanol liquid for three times, and drying; selecting a hollow plastic pipe, and carrying out ultrasonic cleaning on the hollow plastic pipe, wherein the ultrasonic cleaning medium adopts a buffer solution with an antibacterial component; one end of the core wire is connected with one end of the plastic pipe in a thermal forming mode.

Example two:

in the first embodiment, the following steps are added:

preparing raw materials for manufacturing guide wires such as medical stainless steel; the stainless steel is composed of iron, chromium and carbon, 430 stainless steel (18-0); iron plus 18% or more of chromium is nickel-free; melting the raw materials at high temperature, putting the raw materials into a mould, cooling and opening the mould to form core wires; preparing a functional coating solution with anti-infection performance; the functional coating bath was a solution prepared as follows; weighing 1000ml of TrisHCI buffer solution, wherein the pH value of the buffer solution is 71-90, weighing 5000mg of dopamine or derivatives thereof, dissolving the dopamine or derivatives thereof in the buffer solution, and fully dissolving the dopamine or derivatives thereof, and then weighing 20-4000mg of organic/inorganic antibacterial agents, adding the organic/inorganic antibacterial agents into the solution, and fully dissolving the organic/inorganic antibacterial agents to form a functional coating solution; the organic or inorganic antibacterial agent comprises one or more of quaternary ammonium salt antibacterial agent, guanidine organic antibacterial agent, polypeptide antibacterial agent, phenol organic antibacterial agent, silver ion inorganic antibacterial agent, zinc ion inorganic antibacterial agent, copper ion inorganic antibacterial agent; soaking the prepared core wire in a functional coating solution for a period of time, taking out the core wire, ultrasonically cleaning the core wire in deionized water and ethanol liquid for three times, and drying; selecting a hollow plastic pipe, and carrying out ultrasonic cleaning on the hollow plastic pipe, wherein the ultrasonic cleaning medium adopts a buffer solution with an antibacterial component; one end of the core wire is connected with one end of the plastic pipe in a thermal forming mode.

Example three:

in the second embodiment, the following steps are added:

preparing raw materials for manufacturing guide wires such as medical stainless steel; the stainless steel is composed of iron, chromium and carbon, 430 stainless steel (18-0); iron plus 18% or more of chromium is nickel-free; melting the raw materials at high temperature, putting the raw materials into a mould, cooling and opening the mould to form core wires; preparing a functional coating solution with anti-infection performance; the functional coating bath was a solution prepared as follows; weighing 1000ml of TrisHCI buffer solution, wherein the pH value of the buffer solution is 71-90, weighing 5000mg of dopamine or derivatives thereof, dissolving the dopamine or derivatives thereof in the buffer solution, and fully dissolving the dopamine or derivatives thereof, and then weighing 20-4000mg of organic/inorganic antibacterial agents, adding the organic/inorganic antibacterial agents into the solution, and fully dissolving the organic/inorganic antibacterial agents to form a functional coating solution; the organic or inorganic antibacterial agent comprises one or more of quaternary ammonium salt antibacterial agent, guanidine organic antibacterial agent, polypeptide antibacterial agent, phenol organic antibacterial agent, silver ion inorganic antibacterial agent, zinc ion inorganic antibacterial agent, copper ion inorganic antibacterial agent; soaking the prepared core wire in a functional coating solution for a period of time, taking out the core wire, ultrasonically cleaning the core wire in deionized water and ethanol liquid for three times, and drying; the soaking time is 6-48H, the soaking solution can be stirred in the soaking process, and can also be slightly heated, so that the soaking time is shortened; disinfecting and cleaning the surface of the core wire in an ionized water and ethanol solution, and peeling and secondarily cleaning the smiling dirt attached to the surface of the core wire by ultrasonic cleaning to ensure that the core wire achieves a perfect cleaning effect; selecting a hollow plastic pipe, and carrying out ultrasonic cleaning on the hollow plastic pipe, wherein the ultrasonic cleaning medium adopts a buffer solution with an antibacterial component; the formula of the buffer solution is as follows: 1000ml of Tris-HCl buffer solution, 0.5 percent of polysiloxane quaternary ammonium salt antibacterial agent, 0.1 percent of methyl silicone oil, 0.6 percent of sodium citrate, 0.02 percent of ethambutol, 0.05 percent of sulfadimidine, 0.2 percent of glycine, 0.03 percent of proline and 3 percent of glycerol; one end of the core wire is connected with one end of the plastic pipe in a thermal forming mode.

Example four:

preparing raw materials for manufacturing guide wires such as medical stainless steel; the stainless steel is composed of iron, chromium and carbon, 430 stainless steel (18-0); iron plus 18% or more of chromium is nickel-free; melting the raw materials at high temperature, putting the raw materials into a mould, cooling and opening the mould to form core wires; preparing a functional coating solution with anti-infection performance; the functional coating bath was a solution prepared as follows; weighing 1000ml of TrisHCI buffer solution, wherein the pH value of the buffer solution is 71-90, weighing 5000mg of dopamine or derivatives thereof, dissolving the dopamine or derivatives thereof in the buffer solution, and fully dissolving the dopamine or derivatives thereof, and then weighing 20-4000mg of organic/inorganic antibacterial agents, adding the organic/inorganic antibacterial agents into the solution, and fully dissolving the organic/inorganic antibacterial agents to form a functional coating solution; the organic or inorganic antibacterial agent comprises one or more of quaternary ammonium salt antibacterial agent, guanidine organic antibacterial agent, polypeptide antibacterial agent, phenol organic antibacterial agent, silver ion inorganic antibacterial agent, zinc ion inorganic antibacterial agent, copper ion inorganic antibacterial agent; soaking the prepared core wire in a functional coating solution for a period of time, taking out the core wire, ultrasonically cleaning the core wire in deionized water and ethanol liquid for three times, and drying; the soaking time is 6-48H, the soaking solution can be stirred in the soaking process, and can also be slightly heated, so that the soaking time is shortened; disinfecting and cleaning the surface of the core wire in an ionized water and ethanol solution, and peeling and secondarily cleaning the smiling dirt attached to the surface of the core wire by ultrasonic cleaning to ensure that the core wire achieves a perfect cleaning effect; selecting a hollow plastic pipe, and carrying out ultrasonic cleaning on the hollow plastic pipe, wherein the ultrasonic cleaning medium adopts a buffer solution with an antibacterial component; the formula of the buffer solution is as follows: 1000ml of Tris-HCl buffer solution, 0.5 percent of polysiloxane quaternary ammonium salt antibacterial agent, 0.1 percent of methyl silicone oil, 0.6 percent of sodium citrate, 0.02 percent of ethambutol, 0.05 percent of sulfadimidine, 0.2 percent of glycine, 0.03 percent of proline and 3 percent of glycerol; connecting one end of the core wire with one end of the plastic pipe in a thermal forming mode; the thermal forming is that the thermoplastic hollow plastic pipe is heated to a softening state on a frame, under the action of external force, the thermoplastic hollow plastic pipe is tightly attached to one end of a core wire, and after cooling and shaping, a product is obtained by trimming; the welding is carried out in a thermal forming mode, the welding process is simple, the technical requirement of the process is low, the operation is easy, the price of mechanical equipment used for welding is low, the cost control is reduced, and the complexity of the welding process of the spring and the core wire is avoided.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.