阅读说明：本技术 一种自动铅封机及取铅封的方法 (Automatic lead sealing machine and lead sealing taking method ) 是由 丁际岭 王培海 荆宏海 李晓亮 林立 刘海滨 宋晓 于 2021-07-09 设计创作，主要内容包括：本发明涉及智能仓储技术领域,具体涉及一种自动铅封机。包括柜体支架和操作面板,柜体支架设置有铅封存储单元和铅封传送单元,铅封存储单元包括若干个铅封锁,铅封锁上部设置有料盘,铅封锁下部设置有滑动板；铅封传送单元包括柜体支架底部一侧的横向传送带,横向传送带的一端设置有纵向传送带,纵向传送带上设置有接料斗,取料口通过管道与纵向传动带相接；本发明通过司机扫描提箱预约码,主机自动判断要提取的铅封并发送命令给铅封机控制器,铅封机控制器控制指定铅封锁打开,铅封掉落,通过铅封传送单元将铅封送至取料口,主机自动统计铅封的数量；改变传统的发放方式,提高了取铅封的效率,节约了人力成本。(The invention relates to the technical field of intelligent storage, in particular to an automatic lead sealing machine. The lead sealing device comprises a cabinet body support and an operation panel, wherein the cabinet body support is provided with a lead sealing storage unit and a lead sealing conveying unit, the lead sealing storage unit comprises a plurality of lead sealing locks, the upper parts of the lead sealing locks are provided with charging trays, and the lower parts of the lead sealing locks are provided with sliding plates; the lead sealing conveying unit comprises a transverse conveying belt at one side of the bottom of the cabinet body support, a longitudinal conveying belt is arranged at one end of the transverse conveying belt, a receiving hopper is arranged on the longitudinal conveying belt, and the material taking port is connected with the longitudinal conveying belt through a pipeline; according to the invention, a driver scans a suitcase reservation code, a host automatically judges a lead seal to be extracted and sends a command to a lead seal controller, the lead seal controller controls an appointed lead seal to be opened, the lead seal falls off, the lead seal is sent to a material taking port through a lead seal conveying unit, and the host automatically counts the number of the lead seals; the traditional dispensing mode is changed, the lead seal taking efficiency is improved, and the labor cost is saved.)

1. An automatic lead sealing machine is characterized in that: the lead seal storage and conveying device comprises a cabinet body support (11), wherein the cabinet body support (11) is provided with a lead seal storage unit and a lead seal conveying unit, the lead seal storage unit comprises a plurality of lead seal locks (22), the upper parts of the lead seal locks (22) are provided with material trays (21), and the lower parts of the lead seal locks (22) are provided with sliding plates (23); the lead sealing conveying unit comprises a transverse conveying belt (3) on one side of the bottom of the cabinet body support (11), a longitudinal conveying belt (4) is arranged at one end of the transverse conveying belt (3), a material receiving hopper (41) is arranged on the longitudinal conveying belt (4), and the material taking opening is connected with the longitudinal conveying belt through a pipeline (42).

2. The automatic lead sealing machine of claim 1, wherein: the lead seal storage unit is provided with three layers.

3. An automatic lead sealing machine according to claim 2, characterized in that: the upper part of the transverse conveyor belt (3) is provided with a buffer plate (12) which is opposite to the transverse conveyor belt.

4. The automatic lead sealing machine of claim 1, wherein: the lead sealing lock (22) comprises a lock body and a lock body closing device, the lock body comprises a rotatable lock plate (221), and an electronic lock (222) is fixed at the bottom of the lock plate (221); the lock body closing device comprises a roller (224), and roller toothed belts (223) are arranged on two sides of the roller (224).

5. An automatic lead sealing machine according to claim 4, characterized in that: the grid holes of the material tray (21) are in one-to-one correspondence with the locking plates (221), and the bottom of the material tray (21) is provided with a withdrawable bottom plate (211).

6. An automatic lead sealing machine according to claim 5, characterized in that: two sides of the cabinet body bracket (11) are provided with a charging tray (21) locking hand wheel (24).

7. An automatic lead sealing machine according to claim 4, characterized in that: the lead sealing machine further comprises a lead sealing machine controller, and the lead sealing machine controller is electrically connected with the electronic lock (222) through a lead; the host is electrically connected with the lead sealing machine controller, the scanner, the printer, the interphone, the sound box and the display screen; the scanner, the printer, the interphone, the sound box and the display screen are arranged on the operation panel.

8. An automatic lead sealing machine according to claim 7, characterized in that: the bottom of the longitudinal conveyor belt (4) is relatively provided with a lead seal sensor, whether lead seal exists in the detection hopper (41) or not is detected, and the lead seal sensor is electrically connected with the lead seal controller.

9. The automatic lead sealing machine of claim 8, wherein: and a hopper sensor is arranged at the upper part of the longitudinal conveyor belt (4) and used for detecting whether the hopper is turned over or not, and the hopper sensor is electrically connected with the lead sealing controller.

10. An automatic lead sealing method, which is based on the automatic lead sealing machine of any one of claims 1 to 9, and comprises the following steps:

step one, paying attention to a WeChat public number of a lead seal self-service issuing machine, registering and logging in, and logging in again to make an appointment through WeChat registration-free after the first registration and logging in are successful;

after the login is successful, clicking the newly-added appointment on a newly-added appointment interface, inputting a bill carrying number, selecting the number and the size of an appointment carrying box from bill carrying information brought out by the system, inputting a car number and a mobile phone number of a driver, and forming an appointment two-dimensional code after paying the cost to complete the appointment;

and step three, before a driver drives a vehicle to a gate, a license plate recognition camera recognizes a license plate number, an appointment two-dimensional code is clicked, the appointment two-dimensional code is scanned in front of an appointment code scanner of the lead seal self-service dispenser, the license plate number recognized by the camera is consistent with the license plate number recorded in the appointment process, the comparison is successful, the lead seal self-service dispenser is waited to dispense a lead seal, a carrying case list is printed, the driver takes the lead seal and the carrying case list away, the gate is opened, and the driver can pass through the gate smoothly.

Technical Field

The invention relates to the technical field of intelligent storage, in particular to an automatic lead sealing machine and a lead sealing taking method.

Background

The lead seal is a locking device which is arranged on the container by a trailer driver after goods are loaded into the container and a door of the container is closed, and the lead seal cannot be opened once being locked unless being violently damaged. The lead seal can be used only once, and is broken after being opened, so that the lead seal cannot be used again. The seal number is unique, and if the number of the lead seal of the container taken by the client is consistent with that of the bill of lading, the fact that the container is not opened is represented, and the goods are intact. The lead seal comprises a lock sleeve and a lock cylinder, wherein the lock sleeve and the lock cylinder are made of metal, the lock sleeve and the lock cylinder are coated with plastic ABS (acrylonitrile butadiene styrene) plastic, the lock body is of a spring clamping structure, the surface of the lock body adopts hot stamping, laser typing, serial numbers and bar codes, and the color can be customized. The anti-theft lock has the functions of anti-smashing, anti-sawing, anti-prying, anti-electric welding and the like, locks the container, and can not be detached by a non-special tool, thereby achieving the anti-theft purpose.

The lead seal of the container can be classified into customs seal, business inspection seal and business seal according to different applying personnel. Customs seals are not allowed to be opened at will and are subject to legal liability. There are two situations where customs typically applies seals: first, the inspection of the customs switch box. The customs inspection is that customs personnel open the container or take out the container completely for checking, and a customs seal is sealed to inform the shipper that the customs inspection is performed in order to prevent the shipper from thinking that the customs inspection is performed illegally by others. Meanwhile, the inspection record of customs must be recorded with the seal number of customs. Second, customs. Customs clearance is the transfer of cargo imported from port customs to inland customs declaration.

The existing lead seal issuing operation is completely finished manually, an operator at an entrance crossing of a container lock gate inputs a bill of lading in a system according to a bill of lading provided by a driver, the system can generate information such as a ship name, a voyage number, a container operator, a size, a type, a bill of lading and the like corresponding to the bill of lading, then the operator manually selects a proper lead seal according to the system requirements, the proper lead seal is manually handed to the driver, the driver checks the lead seal and enters the field to take the container. The prior art has the following defects: firstly, the gate-through efficiency is not high, and manual work orders are easy to make mistakes; secondly, the labor cost is high.

Disclosure of Invention

In order to solve the defects in the prior art, the invention provides an automatic lead sealing machine and a lead sealing taking method.

The technical scheme of the invention is as follows:

the invention provides an automatic lead sealing machine which comprises a cabinet body support, wherein the cabinet body support is provided with a lead sealing storage unit and a lead sealing conveying unit, the lead sealing storage unit comprises a plurality of lead sealing locks, the upper parts of the lead sealing locks are provided with charging trays, and the lower parts of the lead sealing locks are provided with sliding plates; the lead sealing conveying unit comprises a transverse conveying belt on one side of the bottom of the cabinet body support, a longitudinal conveying belt is arranged at one end of the transverse conveying belt, a receiving hopper is arranged on the longitudinal conveying belt, and the material taking opening is connected with the longitudinal conveying belt through a pipeline.

Further, the lead-sealed storage unit is provided with three layers.

Furthermore, the upper part of the transverse conveyor belt is provided with an opposite buffer plate.

Furthermore, the lead sealing lock comprises a lock body and a lock body closing device, the lock body comprises a rotatable lock plate, and an electronic lock is fixed at the bottom of the lock plate; the lock body closing device comprises a roller, and roller toothed belts are arranged on two sides of the roller.

Furthermore, the grid holes of the material tray correspond to the locking plates one by one, and the bottom of the material tray is provided with a bottom plate capable of being pulled out.

Furthermore, charging tray locking hand wheels are arranged on two sides of the cabinet body support.

Further, the lead sealing machine further comprises a lead sealing machine controller, and the lead sealing machine controller is electrically connected with the electronic lock through a lead; the host is electrically connected with the lead sealing machine controller, the scanner, the printer, the interphone, the sound box and the display screen; the scanner, the printer, the interphone, the sound box and the display screen are arranged on the operation panel, and the display screen is electrically connected with the host machine in a wired mode and used for displaying the information of the suitcase bill; the printer is electrically connected with the host computer in a wired mode and used for printing the suitcase carrying list.

Furthermore, the host is electrically connected with the gate through a wired line, and the license plate recognition camera is connected with the host through a network.

Furthermore, the bottom of the longitudinal conveyor belt is relatively provided with a lead seal sensor for detecting whether lead seal exists in the hopper, and the lead seal sensor is electrically connected with the lead seal controller.

Furthermore, a hopper sensor is arranged on the upper portion of the longitudinal conveying belt and used for detecting whether the hopper is turned over or not, and the hopper sensor is electrically connected with the lead sealing controller.

A method of automatically removing a lead seal, comprising:

step one, paying attention to a WeChat public number of a lead seal self-service issuing machine, registering and logging in, and logging in again to make an appointment through WeChat registration-free after the first registration and logging in are successful;

after the login is successful, clicking the newly-added appointment on a newly-added appointment interface, inputting a bill carrying number, selecting the number and the size of an appointment carrying box from bill carrying information brought out by the system, inputting a car number and a mobile phone number of a driver, and forming an appointment two-dimensional code after paying the cost to complete the appointment;

and step three, before a driver drives a vehicle to a gate, a license plate recognition camera recognizes a license plate number, an appointment two-dimensional code is clicked, the appointment two-dimensional code is scanned in front of an appointment code scanner of the lead seal self-service dispenser, the license plate number recognized by the camera is consistent with the license plate number recorded in the appointment process, the comparison is successful, the lead seal self-service dispenser is waited to dispense a lead seal, a carrying case list is printed, the driver takes the lead seal and the carrying case list away, the gate is opened, and the driver can pass through the gate smoothly.

The invention achieves the following beneficial effects:

1. according to the automatic lead sealing machine, the two-dimensional code or the bar code of the lead seal is scanned and taken through the scanner, the information of the suitcase is input, the host automatically judges the lead seal to be taken and sends a command to the lead sealing machine controller, the lead sealing machine controller controls the appointed lead sealing block to be opened, the lead seal falls, the lead seal is sent to the material taking port through the lead seal conveying unit, and the host automatically counts the number of the lead seal.

2. According to the automatic lead sealing machine, a trailer driver drives a vehicle to run before a gate machine, a license plate recognition camera carries out license plate number recognition, the recognized license plate number is recorded into a system of a host machine, the license plate number is displayed on a printed box carrying list, when the driver successfully takes the lead seal and prints the box carrying list, the gate machine is opened, and the driver passes through the automatic lead sealing machine, the traditional dispensing mode is changed, the lead seal taking efficiency is improved, and the labor cost is saved.

3. According to the automatic lead sealing machine, lead sealing is controlled to be sealed, the locking plate rotates to be opened, the lead sealing falls from the grid holes of the material disc and falls to the transverse conveying belt along the sliding plate, the transverse conveying belt conveys the lead sealing into the hopper of the longitudinal conveying belt, the lead sealing sensor senses the existence of the lead sealing, the longitudinal conveying belt starts to convey the lead sealing upwards, and the hopper overturns to pour the lead sealing into the pipeline and slide into the material taking port.

Drawings

FIG. 1 is a schematic view of the overall structure of an automatic lead sealing machine;

FIG. 2 is a view showing an internal structure of an automatic lead sealing;

FIG. 3 is a block diagram of an automatic lead sealing machine with the tray removed from the top;

FIG. 4 is a schematic side view of an automatic lead sealing machine;

FIG. 5 is an enlarged view of portion A of FIG. 4 of an automatic lead sealing machine;

FIG. 6 is a drawing-out structure of a tray bottom plate of an automatic lead sealing machine;

FIG. 7 is a block diagram showing the connections of the control section of an automatic lead sealing machine;

FIG. 8 is a flow chart of reservation acceptance for an automatic lead sealing machine;

FIG. 9 is a flow chart of field acceptance of an automatic lead sealing machine;

FIG. 10 is a schematic view of an operation panel of an automatic lead sealing machine;

in the figure, 1, a cabinet body; 11. a cabinet body support; 12. a buffer plate; 13. a cabinet door; 21. the cabinet body comprises a cabinet body bracket, 2 and a lead sealing storage unit; 21. a material tray; 211. a base plate; 22. lead sealing; 221. a locking plate; 222. an electronic lock; 223. a roller toothed belt; 224. a roller; 23. a sliding plate; 24. locking a hand wheel; 3. a transverse conveyor belt; 4. a longitudinal conveyor belt; 41. a hopper; 42. a pipeline.

Detailed Description

To facilitate an understanding of the present invention by those skilled in the art, specific embodiments thereof are described below with reference to the accompanying drawings.

As shown in fig. 1-10, the present invention provides an automatic lead sealing machine, which includes a cabinet support 11, the cabinet support 11 is provided with a lead sealing storage unit and a lead sealing transmission unit, the lead sealing storage unit includes a plurality of lead sealing locks 22, the upper part of the lead sealing lock 22 is provided with a tray 21, and the lower part of the lead sealing lock 22 is provided with a sliding plate 23; the lead sealing conveying unit comprises a transverse conveying belt 3 arranged on one side of the bottom of the cabinet body support 11, a longitudinal conveying belt 4 is arranged at one end of the transverse conveying belt 3, a material receiving hopper 41 is arranged on the longitudinal conveying belt 4, and the material taking port is connected with the longitudinal conveying belt through a pipeline 42. The lead sealing storage unit is provided with three layers, the left side and the right side of each layer are an inlet and an outlet for placing charging trays, two charging trays are arranged on each side, and cabinet body doors 13 are arranged on the left side and the right side of the cabinet body support 11. The upper part of the transverse conveyor belt 3 is provided with a relative buffer plate 12 to prevent the lead seal from breaking when falling.

The lead lock 22 comprises a lock body and a lock body closing device, the lock body comprises a rotatable lock plate 221, and an electronic lock 222 is fixed at the bottom of the lock plate 221; the lock body closing means comprises a roller 224, and a roller toothed belt 223 is provided on both sides of the roller 224. The grid holes of the tray 21 correspond to the locking plates 221 one by one, and the bottom of the tray 21 is provided with a bottom plate 211 which can be drawn out, as shown in fig. 6. The two sides of the cabinet body bracket 11 are provided with a charging tray 21 locking hand wheel 24. Firstly, the bottom plate 211 is inserted into the tray 21, the lead seal is placed in the grid holes of the tray 21, and the placing sequence, position and model are recorded in a computer. The material tray 21 is fed from the left cabinet body 1 door through the left lead seal, the material tray 21 is fed from the right cabinet body 1 door through the right lead seal, then the bottom plate 211 is pulled out, and the locking hand wheels 24 on the two sides are screwed to lock the material tray 21. When the lead seals of one layer completely fall from the grid holes of the material tray 21, the left and right cabinet doors 13 are opened, the handle is used for rotating the roller shaft, the roller shaft drives the roller 224 to move back and forth to lock the electronic lock 222 to the original position, the locking plate 221 is aligned back, a new full material tray 21 is placed into the two sides of the cabinet, and the bottom plate 211 is pulled out.

The lead sealing control device further comprises a lead sealing controller which is electrically connected with the electronic lock 222 through a lead; the host machine is electrically connected with the lead sealing machine controller, the scanner, the printer, the interphone, the sound box and the display screen. The scanner, the printer, the interphone, the sound box and the display screen are arranged on the operation panel, and the display screen is electrically connected with the host machine in a wired mode and used for displaying the information of the suitcase bill; the printer is electrically connected with the host computer in a wired mode and used for printing the suitcase carrying list. The host is in wired electric connection with the gate, and the license plate recognition camera is connected with the host through a network.

The bottom of the longitudinal conveyor belt 4 is provided with a lead seal sensor relatively, whether lead seal exists in the detection hopper 41 or not is detected, and the lead seal sensor is electrically connected with the lead seal controller. The upper part of the longitudinal conveyor belt 4 is provided with a hopper 41 sensor for detecting whether the hopper 41 is turned over or not, and the hopper 41 sensor is electrically connected with the lead sealing controller. After scanning the two-dimensional code, lead sealing machine controller is through controlling lead sealing lock 22, and the jam plate 221 is rotatory to be opened, and the lead sealing falls down from the check hole of charging tray 21, drops to horizontal conveyer belt along sliding plate 23, and horizontal conveyer belt carries the lead sealing to the hopper 41 of vertical conveyer belt in, and the lead sealing inductor senses the lead sealing existence, and vertical conveyer belt begins upwards to carry the lead sealing, and the hopper 41 upset is poured the lead sealing into pipeline 42, and the landing is to getting in the mouth. The host is in wired electric connection with the gate, and the license plate recognition camera is connected with the host through a network.

Before a trailer driver drives a vehicle to drive the gate, the license plate recognition camera recognizes license plate numbers, the recognized license plate numbers are input into a system of the host, the license plate numbers are displayed on a printed box carrying sheet, when the driver successfully takes lead seal, the box carrying sheet is printed, the gate is opened, the driver passes through the gate, the traditional issuing mode is changed, the efficiency of taking lead seal is improved, and the labor cost is saved.

The driver passes through scanner scanning suitcase reservation sign indicating number, and the host computer judges the lead sealing that will draw automatically and sends the order and give lead sealing machine controller, and lead sealing machine controller control appoints lead sealing lock 22 to open, and the lead sealing drops, sends the lead sealing to the material taking port on operating panel through lead sealing conveying unit, and the host computer is and the quantity of automatic statistics lead sealing.

A method of automatically removing a lead seal, comprising:

step one, paying attention to a WeChat public number of a lead seal self-service issuing machine, registering and logging in, and logging in again to make an appointment through WeChat registration-free after the first registration and logging in are successful;

after the login is successful, clicking the newly-added appointment on a newly-added appointment interface, inputting a bill carrying number, selecting the number and the size of an appointment carrying box from bill carrying information brought out by the system, inputting a car number and a mobile phone number of a driver, and forming an appointment two-dimensional code after paying the cost to complete the appointment;

and step three, before a driver drives a vehicle to a gate, a license plate recognition camera recognizes a license plate number, an appointment two-dimensional code is clicked, the appointment two-dimensional code is scanned in front of an appointment code scanner of the lead seal self-service dispenser, the license plate number recognized by the camera is consistent with the license plate number recorded in the appointment process, the comparison is successful, the lead seal self-service dispenser is waited to dispense a lead seal, a carrying case list is printed, the driver takes the lead seal and the carrying case list away, the gate is opened, and the driver can pass through the gate smoothly.

Storage acceptance without location:

no position acceptance operation is required, and an accurate mobile phone number needs to be provided so that a driver can timely receive the position of the trunk. The driver can also scan the code to rebind the mobile phone number to the two-dimensional code in printing, and the problem that the short message cannot be received in time is solved. If the bound mobile phone number does not receive any push within 3 minutes, the central control is asked to contact the position of the back box in time.

Storage acceptance with location:

the driver can directly carry the box at the position of document prompt and wait for the machine to give the box. The code scanning can navigate to the corresponding field area and check the position distribution diagram of the field area. The mobile phone number for receiving the short message can be changed in the period.

Other unable to accept prompt answers:

A) this preliminary acceptance has been accepted

This acceptance has already been accepted and does not need to be scanned again.

B) This pre-acceptance has been cancelled

Indicating that the acceptance of the reservation is deleted and cancelled, please go to a manual window for handling.

C) Not find a corresponding plan! Please confirm if the bill of lading number has changed.

And the reason that the corresponding pre-acceptance plan is not found, whether the bill of lading number is changed or not is handled in a manual window, and the like is shown.

D) Absence of pre-acceptance code

The provided two-dimensional code has errors or does not exist due to the fact that the pre-acceptance is deleted and cancelled.

E) The pipe ship person can not operate without putting the tank

The shipside is not allowed to put the boxes and cannot be self-service for a while.

F) The bill of lading has been locked and temporarily cannot be carried back to the box

The bill of lading has been locked, and the lock would like to consult the manual window specifically.

G) The voyage has been locked and temporarily failed to carry the case

The information indicating this voyage is temporarily locked and cannot be backed.

H) Save the handling exception and please go to the manual bridge for handling

The system encounters some unknown triggering errors, which causes the last save acceptance exception, and proposes to the manual bridge to handle.

I) The vehicle number is in the blacklist

It is necessary to see if the car number is blacklisted.

J) If the accepted mobile phone number cannot be empty, please input your mobile phone number and then confirm and store

And when the mobile phone number is pre-accepted, the vehicle number and the mobile phone number are not confirmed, so that the self-service prompt of the lead seal can not indicate that the mobile phone number is empty.

K) Please confirm whether the mobile phone number is legal, and re-accept and store

During storage, the problem of the length and the rule of the filled mobile phone number is found

L) the bill number cannot be null, please verify if you accept the information legitimate

And finally, the bill number cannot be normally accepted due to the reasons of the mobile phone number, the vehicle number, the ship company and the like, and the system automatically clears the bill number to prevent the bill number from being stored by mistake.

M) does not get server information, please retry later!

Server connection failure due to network reasons.

N) this acceptance no-position, please note whether the mobile phone number is correct so as to obtain the suitcase position in time

Because the system can not give the position temporarily, the system can give a prompt, and after the central control manual reset is waited, the system can push a short message according to the mobile phone number of the reserved registration to inform the position of the back box.

O) the owner of the cabinet can not accept the operation, please stop the vehicle to the temporary storage area and go to the manual passage for handling.

At present, lead sealing self-service machines only support a SIT (SIT) and a MSK (MSK), and lead sealing of other cabinet owners temporarily does not support self-service. If the driver makes an appointment and accepts lead seals except for Haifeng and Mashiba, the driver needs to go to a manual window for handling.

P) the designated box number can not be accepted, please stop the vehicle to the temporary storage area and enter the manual channel for processing.

The existing lead sealing machine does not support the pre-acceptance of the specified box number temporarily. If the driver makes an appointment with such a designated box number, only manual window management is available.

Q) the identified vehicle number is inconsistent with the vehicle number which is confirmed in advance, and the vehicle number is handled after being confirmed.

When the car number identified by the system is not in accordance with the car number confirmed by the driver reservation site, the system prompts a user to confirm whether the car number is wrong or not, and prevents the wrong car number from entering.

The above-described embodiments of the present invention do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.