阅读说明：本技术 一种皮芯复合涤纶热熔丝设备及其工艺 (Skin-core composite polyester thermal fuse device and process thereof ) 是由 许文君 于 2021-07-09 设计创作，主要内容包括：本发明公开了一种皮芯复合涤纶热熔丝设备,其技术方案要点是：包括底板,所述底板的上表面上固定安装有清洗箱,所述清洗箱的两侧表面上固定安装有机架,所述机架上安装有V型的输送带,所述V型的输送带的两侧卡合安装在所述机架上,所述输送带的上方固定安装有洗涮机构,所述洗涮机构的一侧设置有多个清洗喷头；所述清洗箱的一侧设置有料斗,所述料斗的下端连接有输送机构,所述输送机构的一端连接有烘干桶,通过清洗箱便于对加工原材料进行清洗,通过洗涮机构便于对原材料表面上的灰尘进行清洗,通过设有的多个清洗喷头便于对原材料进行冲涮,使得原料分散,通过V型的输送带有利于提高清洗的效率以及质量。(The invention discloses a skin-core composite polyester hot melt yarn device, which adopts the technical scheme that: the cleaning device comprises a bottom plate, wherein a cleaning box is fixedly arranged on the upper surface of the bottom plate, racks are fixedly arranged on the surfaces of two sides of the cleaning box, a V-shaped conveying belt is arranged on each rack, two sides of the V-shaped conveying belt are clamped and arranged on the racks, a washing mechanism is fixedly arranged above the conveying belt, and a plurality of cleaning spray heads are arranged on one side of the washing mechanism; one side of wasing the case is provided with the hopper, the lower extreme of hopper is connected with conveying mechanism, conveying mechanism's one end is connected with the stoving bucket, is convenient for wash processing raw and other materials through wasing the case, is convenient for wash raw and other materials dust on the surface through washing the mechanism, is convenient for wash raw and other materials through a plurality of washing shower nozzles that are equipped with for the raw and other materials dispersion is favorable to improving abluent efficiency and quality through the conveyer belt of V type.)

1. The utility model provides a compound dacron hot melt silk equipment of skin core, includes bottom plate (1), its characterized in that: the cleaning device is characterized in that a cleaning box (2) is fixedly mounted on the upper surface of the bottom plate (1), a rack (20) is fixedly mounted on the surfaces of two sides of the cleaning box (2), a V-shaped conveying belt (3) is mounted on the rack (20), two sides of the V-shaped conveying belt (3) are clamped and mounted on the rack (20), a washing mechanism (4) is fixedly mounted above the conveying belt (3), and a plurality of cleaning spray heads (5) are arranged on one side of the washing mechanism (4);

one side of wasing case (2) is provided with hopper (6), the lower extreme of hopper (6) is connected with conveying mechanism (7), the one end of conveying mechanism (7) is connected with drying barrel (8), support frame (9) are installed to the lower extreme of drying barrel (8), support frame (9) upper end is provided with heater (10), heater (10) fixed mounting be in on the lower surface of drying barrel (8), install rabbling mechanism (11) on drying barrel (8), the fixed mounting of rabbling mechanism (11) has scraper blade (12).

2. The skin-core composite polyester thermal fuse device as claimed in claim 1, wherein: rinse mechanism (4) including first servo motor (41) and brush roller (42), brush roller (42) are installed through bearing rotation on wasing the inner wall of case (2), first servo motor (41) fixed mounting be in wash on case (2), the output of first servo motor (41) pass through the shaft coupling with the input transmission of brush roller (42) is connected.

3. The skin-core composite polyester thermal fuse device as claimed in claim 1, wherein: conveyer belt (3) are for wasing the net conveyer belt, fixed mounting has rubber separation blade (13) that a plurality of equidistance distributes on the upper surface of conveyer belt (3).

4. The skin-core composite polyester thermal fuse device as claimed in claim 1, wherein: one side of conveyer belt (3) is provided with material collecting groove (14), material collecting groove (14) fixed mounting be in wash on the case (2), wash case (2) with hopper (6) are connected.

5. The skin-core composite polyester thermal fuse device as claimed in claim 1, wherein: the conveying mechanism (7) comprises a conveying cylinder (71), a spiral conveying shaft (72) and a second servo motor (73), the conveying cylinder (71) is fixedly installed on the hopper (6), a feed inlet of the conveying cylinder (71) is connected with a discharge outlet of the hopper (6), the spiral conveying shaft (72) is rotatably installed in the conveying cylinder (71) through a bearing, the second servo motor (73) is fixedly installed on the conveying cylinder (71), and an output end of the second servo motor (73) is in transmission connection with an input end of the spiral conveying shaft (72).

6. The skin-core composite polyester thermal fuse device as claimed in claim 1, wherein: rabbling mechanism (11) include third servo motor (111), axis of rotation (112) and stirring rake (113), third servo motor (111) fixed mounting be in the upper end of stoving bucket (8), axis of rotation (112) are passed through the bearing and are rotated and install on stoving bucket (8), the output of third servo motor (111) with the input transmission of axis of rotation (112) is connected, stirring rake (113) fixed mounting be in on axis of rotation (112).

7. The skin-core composite polyester thermal fuse device as claimed in claim 1, wherein: the surface of the stirring paddle (113) is provided with a plurality of flow holes (15) which are distributed at equal intervals.

8. The skin-core composite polyester thermal fuse device as claimed in claim 1, wherein: wash on case (2) fixed mounting have mounting panel (16), fixed mounting has a plurality of articulated seats (17) on mounting panel (16), it articulates to wash shower nozzle (5) on articulated seat (17).

9. The skin-core composite polyester thermal fuse device as claimed in claim 1, wherein: the lower end of the drying barrel (8) is fixedly provided with a discharge pipe (18), and the discharge pipe (18) is provided with an electromagnetic valve (19).

10. The skin-core composite polyester hot melt yarn process is characterized by comprising the following preparation process steps:

putting PVB particles into a cleaning box (2), washing the PVB particles through a plurality of cleaning spray heads (5), meanwhile, removing dust on the surfaces of the PVB particles through a washing mechanism (4), conveying the washed PVB particles into a hopper (6) through a conveying belt (3), and conveying the PVB particles into a drying barrel (8) through a conveying mechanism (7);

step two, heating the drying barrel (8) through a heater (10), fully stirring PVB particles through a stirring mechanism (11), and quickly evaporating water;

step three, stirring and mixing PVB particles and other additives and materials through a stirrer to form a mixture, adding the mixture into a single-screw extruder to form a skin layer material, heating and melting the skin layer material, and extruding the skin layer material into a skin-core composite die;

step four, adding polyester-polyamide segmented copolymer into the core layer material, and then performing melt spinning on the core layer material and the skin layer material through a skin-core die to obtain a skin-core composite polyester hot melt yarn semi-finished product;

and step five, cooling, dewatering and demisting the semi-finished product of the sheath-core composite polyester hot melt yarn, and rolling to obtain a finished product of the sheath-core composite polyester hot melt yarn.

Technical Field

The invention relates to the field of production of thermal fuses, in particular to equipment and a process for a sheath-core composite polyester thermal fuse.

Background

The thermal fuse is divided into polyester thermal fuse and nylon thermal fuse, and the melting point can be controlled between 85 ℃ and 180 ℃ by adjusting the characteristics of the raw materials. The thermal fuse is woven with other fibers into a fabric at normal temperature, then pressure is applied to the fabric in a dry or wet hot state, and the thermal fuse is gradually melted when the temperature is higher than the melting point of the thermal fuse. At this temperature, conventional other fibers remain unchanged and are thus bonded together by the thermal fuse.

Chinese patent as the grant publication No. CN209762479U, it discloses a drying equipment of dacron hot melt silk production, including the base, the bottom fixedly connected with supporting leg of base, the top fixedly connected with stoving case of base, the top cover of stoving case is equipped with the case lid, the first motor of top fixedly connected with of case lid, the bottom fixedly connected with rotary rod of first motor output, the inner chamber to the stoving case is run through to the bottom of rotary rod.

The hot melt production equipment has the advantage of high drying efficiency; however, the above-mentioned thermal fuse production equipment still has some disadvantages, such as: the functional singleness of equipment does not possess the hot melt production raw materials and dries and carry when wasing, needs a plurality of steps, has increased work flow to and when heating is dried, stick with paste the end easily.

Disclosure of Invention

The invention aims to provide skin-core composite polyester thermal fuse equipment and a process thereof, which aim to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

the skin-core composite polyester thermal fuse equipment comprises a bottom plate, wherein a cleaning box is fixedly arranged on the upper surface of the bottom plate, racks are fixedly arranged on the surfaces of two sides of the cleaning box, a V-shaped conveying belt is arranged on each rack, two sides of the V-shaped conveying belt are clamped and arranged on the racks, a washing mechanism is fixedly arranged above each conveying belt, and a plurality of cleaning spray heads are arranged on one side of each washing mechanism;

the improved drying device is characterized in that a hopper is arranged on one side of the cleaning box, a conveying mechanism is connected to the lower end of the hopper, a drying barrel is connected to one end of the conveying mechanism, a support frame is installed at the lower end of the drying barrel, a heater is arranged at the upper end of the support frame, the heater is fixedly installed on the lower surface of the drying barrel, an agitating mechanism is installed on the drying barrel, and a scraper plate is fixedly installed at the end of the agitating mechanism.

Preferably, the washing mechanism comprises a first servo motor and a brush roller, the brush roller is rotatably installed on the inner wall of the washing box through a bearing, the first servo motor is fixedly installed on the washing box, and the output end of the first servo motor is in transmission connection with the input end of the brush roller through a coupler.

Preferably, the conveyer belt is for wasing the net conveyer belt, fixed mounting has the rubber separation blade that a plurality of equidistance distributes on the upper surface of conveyer belt.

Preferably, one side of conveyer belt is provided with the groove that gathers materials, gather materials groove fixed mounting in wash on the case, wash the case with the hopper is connected.

Preferably, the conveying mechanism comprises a conveying cylinder, a spiral conveying shaft and a second servo motor, the conveying cylinder is fixedly mounted on the hopper, a feed inlet of the conveying cylinder is connected with a discharge outlet of the hopper, the spiral conveying shaft is rotatably mounted in the conveying cylinder through a bearing, the second servo motor is fixedly mounted on the conveying cylinder, and an output end of the second servo motor is in transmission connection with an input end of the spiral conveying shaft.

Preferably, the rabbling mechanism includes third servo motor, axis of rotation and stirring rake, third servo motor fixed mounting be in the upper end of stoving bucket, the axis of rotation passes through the bearing and rotates to be installed on the stoving bucket, third servo motor's output with the input transmission of axis of rotation is connected, stirring rake fixed mounting be in the axis of rotation.

Preferably, a plurality of flow holes are arranged on the surface of the stirring paddle and are distributed at equal intervals.

Preferably, fixed mounting has the mounting panel on the washing case, fixed mounting has a plurality of articulated seats on the mounting panel, it articulates to wash the shower nozzle articulated seat is last.

Preferably, a discharge pipe is fixedly installed at the lower end of the drying barrel, and an electromagnetic valve is installed on the discharge pipe.

A skin-core composite polyester hot melt yarn process comprises the following preparation process steps:

putting PVB particles into a cleaning box, washing the PVB particles through a plurality of cleaning spray heads, simultaneously removing dust on the surfaces of the PVB particles through a washing mechanism, conveying the cleaned PVB particles into a hopper through a conveying belt, and conveying the cleaned PVB particles into a drying barrel through a conveying mechanism;

step two, heating the drying barrel through a heater, fully stirring PVB particles through a stirring mechanism, and quickly evaporating water;

step three, stirring and mixing PVB particles and other additives and materials through a stirrer to form a mixture, adding the mixture into a single-screw extruder to form a skin layer material, heating and melting the skin layer material, and extruding the skin layer material into a skin-core composite die;

step four, adding polyester-polyamide segmented copolymer into the core layer material, and then performing melt spinning on the core layer material and the skin layer material through a skin-core die to obtain a skin-core composite polyester hot melt yarn semi-finished product;

and step five, cooling, dewatering and demisting the semi-finished product of the sheath-core composite polyester hot melt yarn, and rolling to obtain a finished product of the sheath-core composite polyester hot melt yarn.

Compared with the prior art, the invention has the beneficial effects that:

in this compound dacron hot melt silk equipment of skin core, be convenient for wash processing raw and other materials through wasing the case, be convenient for wash raw and other materials dust on the surface through washing the mechanism, be convenient for wash raw and other materials through a plurality of washing shower nozzles that are equipped with, make the raw materials dispersion, the conveyer belt through the V type is favorable to improving abluent efficiency and quality, be convenient for through the hopper after the washing raw and other materials pass through conveying mechanism and carry in the drying barrel, the rabbling mechanism that is equipped with is convenient for stir the raw and other materials after the heating, make the even of raw and other materials being heated, accelerate the stoving speed, the bottom through scraper blade that is equipped with contacts with the drying barrel, be favorable to scraping the raw and other materials of bottom, prevent to paste the low.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a second schematic structural diagram of the present invention;

FIG. 3 is a structural cross-sectional view of the present invention;

fig. 4 is an enlarged view of a portion a in fig. 2.

In the figure: 1. a base plate; 2. a cleaning tank; 3. a conveyor belt; 4. a washing mechanism; 41. a first servo motor; 42. a brush roller; 5. cleaning the spray head; 6. a hopper; 7. a conveying mechanism; 71. a delivery cartridge; 72. a screw conveying shaft; 73. a second servo motor; 8. a drying barrel; 9. a support frame; 10. a heater; 11. a stirring mechanism; 111. a third servo motor; 112. a rotating shaft; 113. a stirring paddle; 12. a squeegee; 13. a rubber baffle plate; 14. a material collecting groove; 15. a flow-through hole; 16. mounting a plate; 17. a hinged seat; 18. a discharge pipe; 19. an electromagnetic valve; 20. and a frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 4, the present invention provides a sheath-core composite polyester thermal fuse apparatus, wherein the technical scheme is as follows: the cleaning device comprises a bottom plate 1, wherein a cleaning box 2 is fixedly arranged on the upper surface of the bottom plate 1, a rack 20 is fixedly arranged on the surfaces of two sides of the cleaning box 2, a V-shaped conveying belt 3 is arranged on the rack 20, two sides of the V-shaped conveying belt 3 are clamped and arranged on the rack 20, a cleaning mechanism 4 is fixedly arranged above the conveying belt 3, and a plurality of cleaning spray heads 5 are arranged on one side of the cleaning mechanism 4;

a hopper 6 is arranged on one side of the cleaning box 2, the lower end of the hopper 6 is connected with a conveying mechanism 7, one end of the conveying mechanism 7 is connected with a drying barrel 8, a support frame 9 is installed at the lower end of the drying barrel 8, a heater 10 is arranged at the upper end of the support frame 9, the heater 10 is fixedly installed on the lower surface of the drying barrel 8, an agitating mechanism 11 is installed on the drying barrel 8, a scraper 12 is fixedly installed at the end of the agitating mechanism 11, processed raw materials can be cleaned conveniently through the cleaning box 2, dust on the surfaces of the raw materials can be cleaned conveniently through the cleaning mechanism 4, the raw materials can be washed conveniently through the cleaning nozzles 5, so that the raw materials are dispersed, the cleaning efficiency and quality are improved, the cleaned raw materials can be conveyed into the drying barrel 8 through the conveying mechanism 7 through the hopper 6, the heated raw materials can be stirred conveniently through the agitating mechanism 11, make raw and other materials be heated evenly for drying speed contacts through the bottom of scraper blade 12 that is equipped with and drying barrel 8, is favorable to scraping the raw and other materials of bottom, prevents to paste lowly.

In this embodiment, preferably, the washing mechanism 4 includes a first servo motor 41 and a brush roller 42, the brush roller 42 is rotatably installed on the inner wall of the washing box 2 through a bearing, the first servo motor 41 is fixedly installed on the washing box 2, an output end of the first servo motor 41 is in transmission connection with an input end of the brush roller 42 through a coupling, and an output end of the first servo motor 41 drives the brush roller 42 to rotate through the coupling, so as to wash and wash raw materials on the conveying belt 3.

In this embodiment, preferred, conveyer belt 3 is for wasing the net conveyer belt, and fixed mounting has the rubber separation blade 13 that a plurality of equidistance distributes on the upper surface of conveyer belt 3, and conveyer belt 3 is for wasing the net conveyer belt, conveniently deposits impurity to the bottom of wasing case 2, and the rubber separation blade 13 of installation is convenient for improve raw and other materials's volume of carrying.

In this embodiment, preferably, one side of the conveying belt 3 is provided with a material collecting groove 14, the material collecting groove 14 is fixedly installed on the cleaning box 2, and the cleaning box 2 is connected with the hopper 6.

In this embodiment, preferably, the conveying mechanism 7 includes a conveying cylinder 71, a spiral conveying shaft 72 and a second servo motor 73, the conveying cylinder 71 is fixedly installed on the hopper 6, a feed inlet of the conveying cylinder 71 is connected with a discharge outlet of the hopper 6, the spiral conveying shaft 72 is rotatably installed in the conveying cylinder 71 through a bearing, the second servo motor 73 is fixedly installed on the conveying cylinder 71, an output end of the second servo motor 73 is in transmission connection with an input end of the spiral conveying shaft 72, an output end of the second servo motor 73 drives the spiral conveying shaft 72 to rotate, so that raw materials in the hopper 6 are conveyed into the drying barrel 8 through the conveying cylinder 71.

In this embodiment, it is preferred, rabbling mechanism 11 includes third servo motor 111, axis of rotation 112 and stirring rake 113, third servo motor 111 fixed mounting is in drying tub 8's upper end, axis of rotation 112 passes through the bearing and rotates and install on drying tub 8, third servo motor 111's output is connected with axis of rotation 112's input transmission, stirring rake 113 fixed mounting is on axis of rotation 112, third servo motor 111's output drives axis of rotation 112 and rotates, thereby it is rotatory to have driven stirring rake 113, be convenient for to the raw and other materials stirring in drying tub 8, receive fully.

In this embodiment, preferably, the surface of the stirring paddle 113 is provided with a plurality of flow holes 15 distributed at equal intervals, so as to improve the flowability of the raw material in the drying tub 8.

In this embodiment, it is preferred that fixed mounting has mounting panel 16 on washing case 2, and fixed mounting has a plurality of articulated seats 17 on the mounting panel 16, washs shower nozzle 5 and articulates on articulated seat 17, is convenient for adjust the washing angle that washs shower nozzle 5 through articulated seat 17, improves abluent efficiency.

In this embodiment, preferably, a discharge pipe 18 is fixedly installed at the lower end of the drying barrel 8, an electromagnetic valve 19 is installed on the discharge pipe 18, the dried raw material is output through the discharge pipe 18, and the flow rate of the raw material of the discharge pipe 18 are controlled through the electromagnetic valve 19.

In the embodiment, the preparation process of the skin-core composite polyester hot melt yarn comprises the following steps:

putting PVB particles into a cleaning box 2, washing the PVB particles through a plurality of cleaning spray heads 5, simultaneously removing dust on the surfaces of the PVB particles through a washing mechanism 4, conveying the cleaned PVB particles into a hopper 6 through a conveying belt 3, and conveying the cleaned PVB particles into a drying barrel 8 through a conveying mechanism 7;

step two, heating the drying barrel 8 through a heater 10, fully stirring PVB particles through a stirring mechanism 11, and quickly evaporating water;

step three, stirring and mixing PVB particles and other additives and materials through a stirrer to form a mixture, adding the mixture into a single-screw extruder to form a skin layer material, heating and melting the skin layer material, and extruding the skin layer material into a skin-core composite die;

step four, adding polyester-polyamide segmented copolymer into the core layer material, and then performing melt spinning on the core layer material and the skin layer material through a skin-core die to obtain a skin-core composite polyester hot melt yarn semi-finished product;

step five, cooling, dewatering and demisting the skin-core composite polyester hot melt yarn semi-finished product, and rolling to obtain a skin-core composite polyester hot melt yarn finished product

The working principle and the using process of the invention are as follows:

when the sheath-core composite polyester thermal fuse equipment is used, raw material particles are put into the cleaning box 2, PVB particles are flushed through the plurality of cleaning nozzles 5, the first servo motor 41 is started, the output end of the first servo motor 41 drives the brush roller 42 to rotate through the coupler, raw materials on the conveying belt 3 are convenient to flush, the cleaned raw materials flow into the hopper 6 through the material collecting groove 14, the second servo motor 73 is started, the output end of the second servo motor 73 drives the spiral conveying shaft 72 to rotate, the raw materials in the hopper 6 are convenient to convey into the drying barrel 8 through the conveying cylinder 71, the drying barrel 8 is heated through the heater 10, the third servo motor 111 is started, the output end of the third servo motor 111 drives the rotating shaft 112 to rotate, so that the stirring paddle 113 is driven to rotate, and the raw materials in the drying barrel 8 are convenient to be uniformly stirred, is fully contacted with the bottom of the drying barrel 8 through the scraper 12, which is beneficial to scraping the raw materials at the bottom and preventing the paste from falling.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.