Trimming device for latex mattress processing

文档序号:394 发布日期:2021-09-17 浏览:27次 中文

阅读说明:本技术 一种用于乳胶床垫加工用的修边装置 (Trimming device for latex mattress processing ) 是由 朱斌 于 2021-06-09 设计创作,主要内容包括:本发明公开了一种用于乳胶床垫加工用的修边装置,包括机架、限位组件和电机,所述机架的表面设置有输送带,所述限位杆固定在第一龙门架的内侧,且限位杆的两端滑动连接有活动块,所述电机固定在第二龙门架的外侧,且电机的输出端与丝杆相连接,所述机架的左侧固定有废料收集箱,且机架的左侧表面固定有横板。该用于乳胶床垫加工用的修边装置设置有限位架和活动块,通过第一气缸带动限位架下降,使限位架底部的倾斜面抵住活动块表面的第一滑块,使得能够两组活动块在限位杆的两端相向运动滑动,从而带动两组活动块底部的限位板相互推动输送带上的床垫,以便使床垫居中设置在输送带上,避免发生偏移而影响切割修边的质量。(The invention discloses an edge trimming device for processing a latex mattress, which comprises a rack, a limiting component and a motor, wherein a conveying belt is arranged on the surface of the rack, a limiting rod is fixed on the inner side of a first portal frame, two ends of the limiting rod are connected with movable blocks in a sliding manner, the motor is fixed on the outer side of a second portal frame, the output end of the motor is connected with a screw rod, a waste collecting box is fixed on the left side of the rack, and a transverse plate is fixed on the surface of the left side of the rack. This a deburring device for latex mattress processing usefulness is provided with spacing and movable block, drives spacing through first cylinder and descends, makes the inclined plane of spacing bottom support the first slider on movable block surface for can two sets of movable blocks slide at the both ends relative motion of gag lever post, thereby drive the mattress on the limiting plate mutual promotion conveyer belt of two sets of movable blocks bottoms, so that make the mattress set up on the conveyer belt between two parties, avoid taking place the skew and influence the quality of cutting deburring.)

1. The utility model provides a deburring device for latex mattress processing usefulness, includes frame (1), spacing subassembly (7) and motor (8), its characterized in that:

a conveying belt (2) is arranged on the surface of the rack (1), a first portal frame (3) and a second portal frame (4) are respectively fixed at two ends of the left surface and the right surface of the rack (1), first cylinders (5) are fixed at the front end and the rear end of the top of the first portal frame (3), and a limiting frame (6) is fixed at the bottom of the first portal frame (3) through the first cylinders (5);

the limiting component (7) for preventing the mattress from deviating is arranged on the inner side of the first portal frame (3);

the motor (8) is fixed on the outer side of the second portal frame (4), the output end of the motor (8) is connected with the screw rod (9), the screw rod (9) is rotatably connected inside the second portal frame (4), thread blocks (10) are connected to the two ends of the screw rod (9) in a threaded manner, the thread blocks (10) are slidably connected to the two ends of the inner portion of the second portal frame (4), the thread blocks (10) are connected with the cutting device (11), the cutting device (11) is slidably connected to the two ends of the top of the inner side of the second portal frame (4), a cutting saw blade (12) is arranged below the cutting device (11), fixing frames (13) are fixed to the left end and the right end of the outer side of the second portal frame (4), second cylinders (14) are fixed to the front end and the rear end of the fixing frame (13), and a mounting frame (15) is fixed to the bottom, which penetrates through the fixing frames (13), of the second cylinders (14), the two ends of the inner side of the mounting rack (15) are connected with mounting blocks (16) in a sliding manner, the mounting blocks (16) are rotatably connected with the two ends of the compression roller (17), the mounting blocks (16) are connected with a second spring (18), and the second spring (18) is fixed at the two ends of the inner side of the mounting rack (15), the waste collecting box (19) is fixed at the left side of the frame (1), the transverse plate (20) is fixed on the surface of the left side of the frame (1), meanwhile, a third spring (21) is fixed inside the transverse plate (20), the third spring (21) is connected with a connecting plate (22), and a cleaning plate (23) is fixed on the outer side of the connecting plate (22) which penetrates through the transverse plate (20), meanwhile, the surface of the cleaning plate (23) is provided with a cleaning brush (24), the front end and the rear end of the surface of the transverse plate (20) are connected with second sliding blocks (25) in a sliding mode, and a guide plate (26) is fixed above the second sliding blocks (25).

2. The trimming apparatus for latex mattress processing according to claim 1, wherein: spacing subassembly (7) include gag lever post (701), movable block (702), limiting plate (703), first slider (704) and first spring (705), the inboard at first portal frame (3) is fixed in gag lever post (701), and the both ends sliding connection of gag lever post (701) has movable block (702), the below of movable block (702) is fixed with limiting plate (703), and the surface of movable block (702) rotates and is connected with first slider (704), first spring (705) have been cup jointed at the surperficial both ends of gag lever post (701), and first spring (705) are connected with movable block (702).

3. The trimming apparatus for latex mattress processing according to claim 1, wherein: the cutting device (11) and the cutting saw blade (12) are both provided with two groups and are symmetrically arranged.

4. The trimming apparatus for latex mattress processing according to claim 1, wherein: and a telescopic mechanism is formed among the mounting block (16), the press roller (17) and the second spring (18), and the length of the press roller (17) is the same as the width of the conveying belt (2).

5. The trimming apparatus for latex mattress processing according to claim 1, wherein: the length of the cleaning plate (23) and the cleaning brush (24) is the same as the width of the conveying belt (2).

6. The trimming apparatus for latex mattress processing according to claim 1, wherein: the guide plates (26) are trapezoidal, and two groups of guide plates (26) are arranged.

7. The trimming apparatus for latex mattress processing according to claim 2, wherein: the limiting frame (6) is perpendicular to the first sliding block (704), and two groups of inclined surfaces are formed at the bottom of the limiting frame (6).

8. The trimming apparatus for latex mattress processing according to claim 2, wherein: the movable block (702), the limiting plates (703), the first sliding block (704) and the first spring (705) are provided with two groups, and the surface of each group of limiting plates (703) is provided with a plurality of groups of rollers.

9. The trimming apparatus for latex mattress processing according to claim 2, wherein: a sliding mechanism is formed among the movable block (702), the first sliding block (704) and the first spring (705).

Technical Field

The invention relates to the technical field of latex mattress processing, in particular to a trimming device for latex mattress processing.

Background

The latex mattress is a modern green bedroom product which is suitable for high-quality and healthy sleep of a human body and has various excellent performances, is produced by combining rubber sap collected from a rubber tree with modern equipment and technology through an exquisite technical process to perform processes of stripping, foaming, gelling, vulcanizing, washing, drying, forming, packaging and the like, has high elasticity, can meet the requirements of people with different weights, has good supporting force capable of adapting to various sleeping postures of sleepers, has more contact area with the human body than that of a common mattress, can averagely disperse the bearing force of the weight of the human body, has the function of correcting bad sleeping postures, has the effect of sterilization, has the other characteristics of no noise, no vibration, effectively improves the sleeping quality, has good air permeability and higher market price, and needs to be cut and trimmed after demoulding in the latex mattress processing process, the size of the mattress can reach the required size, most of the existing latex mattresses are manually placed on a machine table for cutting and trimming, the manual trimming efficiency is low, and the phenomenon of deviation of the mattress during trimming is easy to occur due to the fact that the latex mattresses are soft, so that the trimming quality is affected.

Disclosure of Invention

The invention aims to provide a trimming device for processing a latex mattress, which aims to solve the problems that most of the prior latex mattresses proposed in the background art are cut and trimmed manually, the manual trimming efficiency is low, and the prior latex mattresses are easy to deviate during trimming.

In order to achieve the purpose, the invention provides the following technical scheme: an edge trimming device for latex mattress processing comprises a frame, a limit component and a motor,

a conveying belt is arranged on the surface of the rack, a first portal frame and a second portal frame are respectively fixed at two ends of the left surface and the right surface of the rack, first cylinders are fixed at the front end and the rear end of the top of the first portal frame, and a limiting frame is fixed at the bottom of the first cylinder penetrating through the first portal frame;

the limiting assembly for preventing the mattress from deviating is arranged on the inner side of the first portal frame;

the motor is fixed on the outer side of the second portal frame, the output end of the motor is connected with the lead screw, the lead screw is rotatably connected inside the second portal frame, two ends of the lead screw are in threaded connection with the threaded blocks, the threaded blocks are slidably connected at two ends inside the second portal frame, the threaded blocks are connected with the cutting device, the cutting device is slidably connected at two ends of the top of the inner side of the second portal frame, the cutting saw blade is arranged below the cutting device, fixing frames are fixed at the left and right ends of the outer side of the second portal frame, second cylinders are fixed at the front and rear ends of the fixing frames, the second cylinders penetrate through the bottom of the fixing frames, mounting blocks are slidably connected at two ends of the inner side of the mounting frames, the mounting blocks are rotatably connected at two ends of the compression roller, the mounting blocks are connected with the second springs, and the second springs are fixed at two ends of the inner side of the mounting frames, the utility model discloses a cleaning brush, including frame, connecting plate, baffle, connecting plate, clearance brush, the left side of frame is fixed with scrap collecting box, and the left side fixed surface of frame has the diaphragm, and the inside of diaphragm is fixed with the third spring simultaneously, the third spring is connected with the connecting plate, and the connecting plate runs through the outside of diaphragm and is fixed with the clearance board, and the surface of clearance board is provided with the clearance brush simultaneously, both ends sliding connection has the second slider around the surface of diaphragm, and the top of second slider is fixed with the guide plate.

Preferably, spacing subassembly includes gag lever post, movable block, limiting plate, first slider and first spring, the gag lever post is fixed in the inboard of first portal frame, and the both ends sliding connection of gag lever post has the movable block, the below of movable block is fixed with the limiting plate, and the surface of movable block rotates and is connected with first slider, first spring has been cup jointed at the surperficial both ends of gag lever post, and first spring is connected with the movable block.

Preferably, the cutting device and the cutting saw blade are both provided with two groups, and the two groups are symmetrically arranged.

Preferably, a telescopic mechanism is formed among the mounting block, the press roller and the second spring, and the length of the press roller is the same as the width of the conveying belt.

Preferably, the length of the cleaning plate and the length of the cleaning brush are both the same as the width of the conveying belt.

Preferably, the guide plates are trapezoidal, and the guide plates are provided with two groups.

Preferably, the limiting frame is perpendicular to the first sliding block, and two groups of inclined planes are formed at the bottom of the limiting frame.

Preferably, the movable block, the limiting plate, the first sliding block and the first spring are provided with two groups, and the surface of each group of limiting plate is provided with a plurality of groups of rollers.

Preferably, a sliding mechanism is formed among the movable block, the first sliding block and the first spring.

Compared with the prior art, the invention has the beneficial effects that: the trimming device for processing the latex mattress,

(1) the mattress is provided with a limiting frame and movable blocks, the limiting frame is driven to descend by a first cylinder, the inclined plane at the bottom of the limiting frame is enabled to abut against a first sliding block on the surface of the movable block, two groups of movable blocks can move oppositely at two ends of a limiting rod, and therefore limiting plates at the bottoms of the two groups of movable blocks are driven to mutually push a mattress on a conveying belt, the mattress is arranged on the conveying belt in the middle, and the influence on cutting and trimming quality caused by deviation is avoided;

(2) the mattress is provided with the thread blocks and the cutting devices, the two sides of the mattress can be cut and trimmed simultaneously through the two groups of cutting devices and the cutting saw blades, the working efficiency is improved, and meanwhile, the lead screw can be driven by the motor to rotate so as to drive the two groups of thread blocks and the cutting devices to move and slide oppositely or reversely, so that the distance between the two groups of cutting saw blades can be adjusted, the adjustment can be conveniently carried out according to the use condition, and the use range of the mattress is improved;

(3) the second cylinder and the compression roller are arranged, the mounting frame is driven to descend through the second cylinder, the compression roller at the bottom of the mounting frame is made to be attached to the surface of the mattress and tightly pressed, so that the stability of the mattress during cutting and trimming is improved, the compression roller can stretch out and draw back on the inner side of the mounting frame under the action of the elastic force of the second springs at the two ends of the inner side of the mounting frame, the deformation of the mattress caused by overlarge pressure can be avoided, and the practicability of the mattress is improved;

(4) the waste collecting box and the guide plates are arranged, the two groups of guide plates on the surface of the cross plate on the left side of the rack can guide the waste on the two sides after cutting and trimming the mattress so as to enable the waste on the two sides to slide into the waste collecting box for collection, inconvenience caused by manual cleaning and collection is avoided, and meanwhile, the two groups of guide plates can be pushed to adjust the distance between the two groups of guide plates so as to correspond to the position of a cutting saw blade and improve the practicability of the cutting saw blade;

(5) be provided with third spring and clearance board, can make the clearance brush on clearance board surface can laminate the surface of conveyer belt in real time and clear up under the spring action through the inside third spring of frame left side diaphragm, avoid the dust to adhere to the quality that influences the mattress, avoided the inconvenience that manual cleaning brought, improve its functionality.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic side view of a first portal frame according to the present invention;

FIG. 3 is a schematic side view of a second portal frame according to the present invention;

FIG. 4 is a schematic top view of a second portal frame according to the present invention;

FIG. 5 is a side view of the mounting bracket of the present invention;

FIG. 6 is a schematic view of the structure of FIG. 1 at A according to the present invention;

FIG. 7 is a schematic top view of the present invention.

In the figure: 1. frame, 2, conveyer belt, 3, first portal frame, 4, second portal frame, 5, first cylinder, 6, spacing, 7, spacing subassembly, 701, gag lever post, 702, the movable block, 703, the limiting plate, 704, first slider, 705, first spring, 8, motor, 9, lead screw, 10, the screw block, 11, cutting device, 12, the cutting saw blade, 13, the mount, 14, the second cylinder, 15, the mount, 16, the installation piece, 17, the compression roller, 18, the second spring, 19, garbage collection box, 20, the diaphragm, 21, the third spring, 22, the connecting plate, 23, the clearance board, 24, the clearance brush, 25, the second slider, 26, the guide plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a trimming device for processing a latex mattress, as shown in fig. 1 and 2, a conveying belt 2 is arranged on the surface of a rack 1, a first portal frame 3 and a second portal frame 4 are respectively fixed at two ends of the left surface and the right surface of the rack 1, first cylinders 5 are fixed at the front end and the rear end of the top of the first portal frame 3, the first cylinders 5 penetrate through the bottom of the first portal frame 3 and are fixed with a limiting frame 6, the limiting frame 6 is perpendicular to a first sliding block 704, two groups of inclined planes are arranged at the bottom of the limiting frame 6, the first cylinders 5 at the top of the first portal frame 3 drive the limiting frame 6 to descend, the inclined planes at the two ends of the bottom of the limiting frame 6 abut against the first sliding blocks 704 on the surface of a movable block 702, so that the two groups of first sliding blocks 704 can be driven to move oppositely at the two ends of a limiting rod 701, so that the two groups of movable blocks 702 can be driven to move oppositely at the two ends of the limiting plate 703 at the bottom of the two groups of movable blocks 702 to be close to extrude and push the conveying belt 2 The mattress is conveniently centered on the conveyor belt 2, so that the cutting and trimming quality is prevented from being affected by deviation, the limiting component 7 for preventing the mattress from deviating is arranged on the inner side of the first portal frame 3, the limiting component 7 comprises a limiting rod 701, a movable block 702, a limiting plate 703, a first slider 704 and a first spring 705, the limiting rod 701 is fixed on the inner side of the first portal frame 3, two ends of the limiting rod 701 are slidably connected with the movable blocks 702, a limiting plate 703 is fixed below the movable blocks 702, the surface of each movable block 702 is rotatably connected with the first slider 704, two groups of the movable blocks 702, the limiting plates 703, the first slider 704 and the first spring 705 are arranged, the surface of each group of the limiting plates 703 is provided with a plurality of groups of rollers, the mattress can be normally conveyed on the conveyor belt 2 while being pushed by the rollers on the surfaces of the two groups of the limiting plates 703, thereby improve work efficiency, first spring 705 has been cup jointed at gag lever post 701's surperficial both ends, and first spring 705 is connected with movable block 702, constitute slide mechanism between movable block 702, first slider 704 and the first spring 705, first cylinder 5 pressure release drives spacing 6 and rises and the separation of first slider 704, later can drive two sets of movable blocks 702 and slide at gag lever post 701 both ends dorsad motion through the elastic force effect of gag lever post 701 surperficial both ends first spring 705 down, make and to drive two sets of limiting plates 703 and reset, make things convenient for follow-up use.

As shown in fig. 1, 3, 4 and 5, a motor 8 is fixed on the outer side of the second portal frame 4, the output end of the motor 8 is connected with a screw rod 9, the screw rod 9 is rotatably connected inside the second portal frame 4, two ends of the screw rod 9 are in threaded connection with threaded blocks 10, the threaded blocks 10 are slidably connected to two ends inside the second portal frame 4, the threaded blocks 10 are connected with a cutting device 11, the cutting device 11 is slidably connected to two ends of the top inside of the second portal frame 4, a cutting saw blade 12 is arranged below the cutting device 11, the cutting device 11 and the cutting saw blade 12 are symmetrically arranged in two groups, so as to cut and trim two sides of the mattress simultaneously, improve the working efficiency, and the motor 8 on the outer side of the second portal frame 4 can drive the screw rod 9 to rotate, so that the screw rod 9 can drive the two groups of threaded blocks 10 to slide in opposite or opposite directions, thereby enabling the two groups of thread blocks 10 to drive the two groups of cutting devices 11 and the cutting saw blades 12 to slide and adjust the distance between the two groups of cutting devices and the two groups of cutting saw blades 12 at the top of the inner side of the second portal frame 4, so as to adjust the distance according to the use condition, fixing frames 13 are fixed at the left and right ends of the outer side of the second portal frame 4, second air cylinders 14 are fixed at the front and back ends of the fixing frames 13, meanwhile, mounting frames 15 are fixed at the bottom parts of the second air cylinders 14 penetrating through the fixing frames 13, mounting blocks 16 are connected at the two ends of the inner side of the mounting frames 15 in a sliding manner, the mounting blocks 16 are connected at the two ends of the inner side of the mounting frames 15 in a rotating manner, the mounting blocks 16 are connected at the two ends of the inner side of the pressing rollers 17 in a rotating manner, the mounting blocks 16 are connected with the two ends of the second springs 18, a telescopic mechanism is formed among the mounting blocks 16, the pressing rollers 17 and the width of the conveying belt 2, the second air cylinders 14 at the top of the fixing frames 13 drive the mounting frames 15 to descend, so that can make the compression roller 17 laminating mattress of mounting bracket 15 bottom when cutting the mattress and deburring the surface compress tightly it to improve the stability of mattress when cutting the deburring, can make compression roller 17 stretch out and draw back in the below of mounting bracket 15 under the spring action of the inboard both ends second spring 18 of cooperation mounting bracket 15, thereby avoid leading to the mattress to take place to warp because of pressure is too big, improve its practicality.

As shown in fig. 1, 6 and 7, a scrap collecting box 19 is fixed on the left side of the frame 1, a transverse plate 20 is fixed on the left side surface of the frame 1, a third spring 21 is fixed inside the transverse plate 20, the third spring 21 is connected with a connecting plate 22, a cleaning plate 23 is fixed on the outer side of the connecting plate 22 penetrating through the transverse plate 20, a cleaning brush 24 is arranged on the surface of the cleaning plate 23, the length of the cleaning plate 23 and the length of the cleaning brush 24 are both equal to the width of the conveyor belt 2, the surface of the conveyor belt 2 can be cleaned by the cleaning brush 24 on the surface of the cleaning plate 23 outside the connecting plate 22, so that dust is prevented from attaching to the surface of the conveyor belt 2 to affect the quality of a mattress, the cleaning brush 24 on the surface of the cleaning plate 23 can be driven to attach to the surface of the conveyor belt 2 in real time under the elastic force of the third spring 21 inside the transverse plate 20, the functionality is improved, second sliding blocks 25 are connected to the front and rear ends of the surface of the transverse plate 20, and the top of second slider 25 is fixed with guide plate 26, guide plate 26 is trapezoidal, and guide plate 26 is provided with two sets ofly, so that the waste material after cutting the mattress both sides deburring is led through two sets of guide plate 26 after cutting the mattress, so that make the both sides waste material slide in garbage collection box 19, the inconvenience that the manual cleaning brought has been avoided, still can promote two sets of guide plate 26 simultaneously and make the second slider 25 of guide plate 26 bottom slide, so that adjust the interval between two sets of guide plate 26, make the position that can correspond cutting saw blade 12, improve its practicality.

The working principle is as follows: when the trimming device for processing the latex mattress is used, firstly, the mattress to be cut and trimmed is placed on the conveying belt 2 from the right side of the frame 1, the first air cylinder 5 at the top of the first portal frame 3 at the right side of the frame 1 is opened to drive the limiting frame 6 to descend in the conveying process, the first sliding block 704 on the surface of the bottom movable block 702 of the limiting frame 6 is driven to drive the two groups of movable blocks 702 to move oppositely at the two ends of the limiting rod 701 through the first sliding block 704, so that the limiting plates 703 at the bottoms of the two groups of movable blocks 702 are close to each other to squeeze and push the mattress on the conveying belt 2, the mattress can be arranged on the conveying belt 2 in the middle for conveying, when the mattress moves to the lower part of the second portal frame 4 at the left side of the frame 1, the second air cylinders 14 on the fixed frames 13 at the left end and the right end of the second portal frame 4 are firstly opened to drive the mounting frame 15 and the compression roller 17 to descend, so that the compression roller 17 is attached to the surface of the mattress to be compressed, the stability of the mattress is improved, the deviation is avoided, the compression roller 17 can be adjusted in a sliding manner under the mounting frame 15 under the action of the elastic force of the second springs 18 at the two inner ends of the mounting frame 15, the deformation of the mattress caused by overlarge pressure is avoided, then the two sides of the mattress can be cut and trimmed through the cutting saw blades 12 below the cutting devices 11 at the two bottom ends of the mattress, when the trimming width of the mattress needs to be adjusted, firstly, the motor 8 at the outer side of the second portal frame 4 is opened to drive the screw rod 9 to rotate, the screw rod 9 drives the two groups of thread blocks 10 and the two groups of cutting devices 11 to adjust the distance between the two groups of cutting saw blades 12 in a sliding manner at the top of the inner side of the second portal frame 4, the position of the two groups of cutting saw blades 12 can be adjusted conveniently according to the use condition, then the mattress slides out from the left side of the conveying belt 2, and meanwhile, the guide plates 26 on the surface of the left side transverse plate 20 of the rack 1 can guide waste materials after the two sides of the mattress are cut, the waste materials can automatically slide into the waste material collecting box 19, the waste materials are convenient to collect, the cleaning brush 24 on the surface of the cleaning plate 23 can be attached to the surface of the conveying belt 2 in real time to clean under the elastic force action of the third spring 21 in the transverse plate 20 in the using process, the phenomenon that the quality of a mattress is affected by dust adhesion is avoided, the whole operation is completed, and the content which is not described in detail in the specification belongs to the prior art which is known by professional technicians in the field.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

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