阅读说明：本技术 一种永磁制动器 (Permanent magnet brake ) 是由 钱浩 岳强 于 2021-09-16 设计创作，主要内容包括：本公开提供一种永磁制动器,包括：支架(10),支架(10)的材料为导磁材料,用于固定线圈(5)；衔铁(7),衔铁(7)设置于支架(10)上部；永磁体(2),设置于支架(10)内部,永磁体(2)为轴向充磁结构；压盘(6),压盘(6)的材料为导磁材料,其上设置有径向磁路,用于减轻衔铁(7)在高加速环境中的惯性力；线圈(5)通电时,支架(10),衔铁(7)和压盘(6)形成导磁回路,导磁回路用于抵消永磁体(2)对衔铁(7)的吸力,以实现永磁制动器的释放状态。本公开目的是确保在高加速度环境下,衔铁(7)与支架(10)不会发生误接触,提高永磁制动器释放状态可靠性,进而实现永磁制动器在高加速度环境下正常工作的功能。(The present disclosure provides a permanent magnet brake comprising: the bracket (10), the material of the bracket (10) is magnetic material, used for fixing the coil (5); the armature (7), the armature (7) is set up in the upper portion of the support (10); the permanent magnet (2) is arranged in the bracket (10), and the permanent magnet (2) is of an axial magnetizing structure; the pressure plate (6), the material of the pressure plate (6) is magnetic material, there are radial magnetic circuits on it, is used for lightening the inertia force of the armature (7) in the environment of high acceleration; when the coil (5) is electrified, the bracket (10), the armature (7) and the pressure plate (6) form a magnetic conduction loop, and the magnetic conduction loop is used for offsetting the attraction of the permanent magnet (2) to the armature (7) so as to realize the release state of the permanent magnet brake. The purpose of the disclosure is to ensure that the armature (7) and the bracket (10) do not contact by mistake in a high acceleration environment, improve the reliability of the release state of the permanent magnet brake and further realize the function of normal work of the permanent magnet brake in the high acceleration environment.)

1. A permanent magnet brake comprising:

the coil fixing device comprises a support (10), wherein the support (10) is made of a magnetic conductive material and is used for fixing a coil (5);

the armature (7), the said armature (7) is set up in the upper portion of the said support (10);

the permanent magnet (2) is arranged in the bracket (10), and the permanent magnet (2) is of an axial magnetizing structure;

the pressure plate (6) is made of a magnetic conductive material, a radial magnetic circuit is arranged on the pressure plate (6), and the magnetic field force conducted by the radial magnetic circuit is used for buffering the inertia force of the armature (7) in a high-acceleration environment;

when the coil (5) is electrified, the bracket (10), the armature (7) and the pressure plate (6) form a magnetic conduction loop, and magnetic field force conducted by the magnetic conduction loop interacts with the attraction of the permanent magnet (2) to the armature (7) to buffer the attraction of the permanent magnet (2) to the armature (7) so as to realize the release state of the permanent magnet brake.

2. The permanent magnet brake of claim 1, further comprising: the inner retaining ring (3) is arranged inside the support (10), the inner retaining ring (3) is made of a non-magnetic-conductive material, and the inner retaining ring (3) is used for fixing the permanent magnet (2).

3. The permanent magnet brake of claim 2, wherein the bracket (10) comprises an outer bracket (1), an inner bracket (4) and a pressure plate (6), the inner side of the outer bracket (1), the inner baffle ring (3) and the inner bracket (4) are fixedly connected, the pressure plate (6) is arranged at the upper part of the inner bracket (4), and the bracket (10) is used for fixing the permanent magnet (2).

4. Permanent magnet brake according to claim 1, wherein the permanent magnet (2) is arranged below the coil (5).

5. The permanent magnet brake of claim 1, wherein the permanent magnet (2) has a ring structure to facilitate magnetizing, machining and mounting of the permanent magnet (2).

6. The permanent magnet brake of claim 3, wherein the bracket (10) is an annular structure, and the outer bracket (1), the inner bracket (4), the inner baffle ring (3) and the pressure plate (6) are coaxially arranged.

7. The permanent magnet brake of claim 1, further comprising: and the shaft sleeve (8) corresponds to the bracket (10) and is used for supporting the components of the permanent magnet brake.

8. The permanent magnet brake of claim 7, further comprising: the spring (9) is arranged between the shaft sleeve (8) and the armature (7) and used for providing pulling force to the armature (7) in a release state so as to ensure that the armature (7) is far away from the bracket (10) in the release state.

9. The permanent magnet brake of claim 1, further comprising: when the permanent magnet brake is in a release state, the gap between the soft magnetic support (10) and the armature (7) is set to be 0.4 mm.

Technical Field

The present disclosure relates to brake technology, and more particularly, to a permanent magnet brake.

Background

The traditional spring type electromagnetic brake is widely applied to various industrial fields, the armature is in contact with a friction disc to realize braking by means of the elastic force of a spring, the electromagnetic force generated by an electrified coil offsets the elastic force of the spring, the armature is separated from the friction disc, and braking force is released. The spring type electromagnetic brake is limited by the working principle, and generally has larger volume and weight.

Compared with the traditional spring type electromagnetic brake, the permanent magnet brake appearing in recent years has the advantages of obvious torque density, simple structure, stable suction force, high reliability and huge application potential in the fields of aerospace, robots and the like.

The existing permanent magnet brake has obvious defects in the aspect of high acceleration resistant environment, and is mainly represented as follows: the gap interval of the existing permanent magnet brake is small, the armature is easily in mistaken contact with the support under a high-acceleration environment, and the reliability is low.

Disclosure of Invention

To achieve the above object, the present disclosure provides a permanent magnet brake, including: the support 10 is made of a magnetic conductive material and used for fixing the coil 5; the armature 7 is arranged on the upper part of the bracket 10; the permanent magnet 2 is arranged in the bracket 10, and the permanent magnet 2 is of an axial magnetizing structure; the pressure plate 6 is made of a magnetic conductive material, a radial magnetic circuit is arranged on the pressure plate 6, and the magnetic field force conducted by the radial magnetic circuit is used for buffering the inertia force of the armature 7 in a high-acceleration environment; when the coil 5 is electrified, the bracket 10, the armature 7 and the pressure plate 6 form a magnetic conduction loop, and magnetic field force conducted by the magnetic conduction loop interacts with the attraction of the permanent magnet 2 to the armature 7 to buffer the attraction of the permanent magnet 2 to the armature 7 so as to realize the release state of the permanent magnet brake.

Wherein, still include: the inner retaining ring is arranged inside the support and made of a non-magnetic conductive material and used for fixing the permanent magnet.

The support comprises an outer support, an inner support and a pressure plate, the inner side of the outer support, the inner baffle ring and the inner support are fixedly connected, the pressure plate is arranged on the upper portion of the inner support, and the support is used for fixing the permanent magnet.

Wherein the permanent magnet is disposed at a lower portion of the coil.

The permanent magnet is of an annular structure, so that the permanent magnet can be magnetized, processed and installed conveniently.

The support is of an annular structure, and the outer support, the inner baffle ring and the pressure plate are coaxially arranged.

Wherein, still include: and the shaft sleeve corresponds to the bracket and is used for supporting the components of the permanent magnet brake.

Wherein, still include: and the spring is arranged between the shaft sleeve and the armature and used for buffering the inertia force of the armature so as to ensure that the armature is far away from the bracket in a release state.

Wherein, still include: when the permanent magnet brake is in a release state, the gap between the soft magnetic support and the armature is set to be 0.4 mm.

Compared with the prior art, the beneficial effect of this disclosure is:

the utility model provides a permanent magnet brake, this permanent magnet brake adopt novel axial permanent magnetism formula electromagnetic structure, increased radial magnetic circuit near armature side, and then show and dwindle armature magnetic conduction return circuit length to reduce armature weight by a wide margin, the armature inertial force of big acceleration environment promptly. Meanwhile, the gap between the armature and the soft magnetic support in the release state is increased, so that the armature and the soft magnetic support are prevented from being in mistaken contact in a high-acceleration environment under the condition that the attraction force and the braking torque are unchanged, and the reliability of the release state is improved. The function of normal work of the permanent magnet brake under the high acceleration environment is realized.

Drawings

Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the disclosure. In the drawings:

FIG. 1 is a cross-sectional view of a prior art axial permanent magnet brake;

FIG. 2 is a cross-sectional view of a prior art longitudinal permanent magnet brake;

FIG. 3 is a schematic view of the direction of magnetization of the permanent magnet; 3a is the permanent magnet axial magnetization, and 3b is the permanent magnet radial magnetization;

FIG. 4 is a three-dimensional model diagram of a permanent magnet brake according to an embodiment of the present disclosure;

FIG. 5 is a cross-sectional view of a permanent magnet brake according to an embodiment of the present disclosure;

FIG. 6 is a magnetic circuit diagram of a permanent magnet brake in a braking state according to an embodiment of the disclosure;

fig. 7 is a magnetic circuit diagram of a released state of a permanent magnet brake according to an embodiment of the disclosure.

In the figure: 1-external support; 2-a permanent magnet; 3-inner baffle ring; 4-inner support; 5-a coil; 6-pressing a plate; 7-an armature; 8-shaft sleeve; 9-a spring; 10-soft magnetic support; 11-a rotor; 12-stator.

Detailed Description

To make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure will be described in further detail below with reference to the accompanying drawings in conjunction with the detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present disclosure. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure.

Exemplary embodiments of the present disclosure will be described more clearly and completely below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that, in the present disclosure, the embodiments and features of the embodiments may be combined with each other without conflict. The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

The permanent magnet brake relies on the permanent magnet magnetic flux to generate pressure for attracting the metal armature and the bracket, and the metal armature rubs with the bracket to realize braking. After the coil is electrified, the magnetic field of the permanent magnet is counteracted, and the armature is separated from the bracket under the action of the rotor diaphragm spring to realize the release of the braking torque.

As shown in fig. 1, a cross-sectional view of an axial permanent magnet brake, which uses an axially magnetized ring-shaped permanent magnet to realize excitation, a support 10 supports a coil 5, and the support 10 and an armature 7 form a magnetic conductive loop.

As shown in fig. 2, a cross-sectional view of a radial permanent magnet brake, which uses a radially magnetized ring permanent magnet to realize excitation, and a bracket 10 surrounds a coil 5 and an armature 7 to form a magnetic conductive loop.

The technology is in two forms of axial permanent magnet and radial permanent magnet respectively. The difference between the two is mainly shown in that: the distance of the permanent magnet from the friction surface and the radius of the friction surface. The permanent magnet of the axial permanent magnet brake is far away from the friction surface, which is beneficial to avoiding the influence of the heat of the friction surface on the characteristics of the permanent magnet; the radius of the friction surface of the radial permanent magnet type brake is larger, and larger braking torque can be generated under the same armature pressure.

The permanent magnet brake is applied to the field of aerospace, and generally needs to bear high acceleration environments such as impact, overload and the like, for example, the acceleration reaches 40-60 g (g in the situation indicates that the gravity acceleration usually takes a value of 9.8m/s²). In a release state of the permanent magnet brake, the armature rotates at a high speed, once the armature rubs with the soft magnetic support under the action of axial high acceleration, the brake is quickly abraded and generates heat, and the early failure of the brake is caused, namely the service life of the permanent magnet brake is seriously shortened and the permanent magnet brake is scrapped too early.

Fig. 3 is a schematic view of the magnetizing direction of the permanent magnet. As shown in a in fig. 3, the permanent magnet according to the embodiment of the present disclosure adopts an axial magnetization mode, an arrow in a indicates an axial magnetization direction of the permanent magnet, and the axial magnetization is in the axial magnetization mode along the permanent magnet. As shown in b in fig. 3, an arrow in b indicates a radial magnetizing direction of the permanent magnet, and the radial magnetizing is performed along the radial direction of the permanent magnet.

Fig. 4 is a three-dimensional model diagram of a permanent magnet brake according to an embodiment of the disclosure. As shown in fig. 4, the embodiment of the present disclosure includes: a bracket 10 for fixing the coil 5 of the permanent magnet brake; a gap is arranged between the armature 7 and the support 10, and the support 10 and the armature 7 form a magnetic conduction loop; and the shaft sleeve 8 corresponds to the bracket 10 and is used for supporting the components of the permanent magnet brake. Among them, the support 10 is preferably a soft magnetic support. In one embodiment, the stent 10 is a ring-shaped structure.

In a particular embodiment, the rotor 11 comprises a bushing 8, an armature 7 and a spring 9, the spring 9 preferably being a diaphragm spring. The rotor 11 is used for connecting with a motor to rotate, and the stator 12 is used for fixing the bracket 10. The present embodiments provide a safer and more stable permanent magnet brake environment. Meanwhile, the installation and processing processes of the permanent magnet brake are further simplified.

Fig. 5 is a cross-sectional view of a permanent magnet brake according to an embodiment of the present disclosure. As shown in fig. 5, the present embodiment provides a permanent magnet brake, including: the support 10 is made of a magnetic conductive material and used for fixing the coil 5; the armature 7 is arranged on the upper part of the bracket 10; the permanent magnet 2 is arranged in the bracket 10, and the permanent magnet 2 is of an axial magnetizing structure; the pressure plate 6 is made of a magnetic conductive material, a radial magnetic circuit is arranged on the pressure plate 6, and the magnetic field force conducted by the radial magnetic circuit is used for buffering the inertia force of the armature 7 in a high-acceleration environment; when the coil 5 is electrified, the bracket 10, the armature 7 and the pressure plate 6 form a magnetic conduction loop, and magnetic field force conducted by the magnetic conduction loop interacts with the attraction of the permanent magnet 2 to the armature 7 to buffer the attraction of the permanent magnet 2 to the armature 7 so as to realize the release state of the permanent magnet brake. Preferably, the support 10 and the coil 5 are adhesively fixed by glue.

In the embodiment, the present disclosure improves a magnetic circuit structure of a permanent magnet brake. The embodiment adopts a novel axial permanent magnet type electromagnetic structure, and a radial magnetic circuit is added on the side close to the armature. In the embodiment, under the condition of ensuring that the braking torque is not changed, the pressure plate 6 is designed, and part of the magnetic conduction loop on the armature is transferred to the pressure plate 6, so that the magnetic conduction loop of the armature 7 is shortened, the length of the magnetic conduction loop of the armature is obviously shortened, and the inertia force generated by the armature 7 in a high-acceleration environment is effectively reduced. Preferably, the outer side wall of the bracket 10 is provided with a through hole, the coil 5 is arranged on the first layer in the bracket 10, and the lead of the coil 5 is led out through the through hole on the outer side wall of the bracket 10. In one embodiment, the armature 7 is located below the spring 9 and is annular in shape, and the armature 7 and the spring 9 are cross-connected by three nuts.

In the embodiment, a radial magnetic circuit is arranged on one side close to the armature 7, so that the length of the armature magnetic conduction circuit is shortened, the weight of the armature is reduced, and the inertia force of the armature 7 in a high-acceleration environment is reduced. The magnetic conduction loop of the embodiment reduces the weight of the armature under the condition of ensuring that the braking torque of the permanent magnet brake is not changed, namely, a radial magnetic circuit is added at the position close to the armature, so that the permanent magnet brake can normally work under the high acceleration environment.

In the embodiment of the present disclosure, the pressure plate 6 uses a magnetic conductive material to serve as a radial magnetic circuit, so that the weight of the armature 7 is reduced, and the inertial force of the armature 7 in a high acceleration environment is reduced. And a magnetic conduction loop formed by the bracket 10, the armature 7 and the pressure plate 6 is used for offsetting the attraction of the permanent magnet to the armature when the magnetic conduction loop is electrified, so that the release state of the permanent magnet brake is realized. The novel axial magnetic conduction loop structure adopted by the embodiment effectively offsets the inertia force generated by the weight of the armature, and optimizes the operation index and state of the permanent magnet brake in a high acceleration environment.

In order to solve the problem that the diaphragm spring is low in rigidity and cannot support the armature inertia force under high acceleration, a technical means of increasing the rigidity of the diaphragm spring is adopted in the related art, but the technical means can reduce the pressure of the friction surface in a braking state and reduce the braking torque.

In an exemplary embodiment, further comprising: the inner retaining ring 3 is arranged inside the support 10, the inner retaining ring 3 is made of non-magnetic conducting materials, and the inner retaining ring 3 is used for fixing the permanent magnet 2.

In an exemplary embodiment, the bracket 10 includes an outer bracket 1, an inner bracket 4, and a pressure plate 6, wherein the inner side of the outer bracket 1, the inner baffle ring 3 and the inner bracket 4 are fixedly connected, the pressure plate 6 is disposed on the upper portion of the inner bracket 4, and the bracket 10 is used for fixing the permanent magnet 2.

In an exemplary embodiment, the permanent magnet 2 is disposed below the coil 5.

In an exemplary embodiment, the permanent magnet 2 is a ring-shaped structure to facilitate magnetizing, machining, and mounting of the permanent magnet 2. In a related art, the weight of the armature is large. Under the high acceleration environment, armature receives great inertial force, and the annular structure of the embodiment of the disclosure effectively reduces the weight of armature, and then reduces the armature inertial force.

In an exemplary embodiment, the support 10 is a ring structure, and the outer support 1, the inner support 4, the inner baffle ring 3 and the pressure plate 6 are coaxially arranged.

In an exemplary embodiment, further comprising: and the shaft sleeve 8 corresponds to the bracket 10 and is used for supporting the components of the permanent magnet brake.

In an exemplary embodiment, further comprising: and the spring 9 is arranged between the shaft sleeve 8 and the armature 7 and is used for buffering the inertia force of the armature 7 so as to ensure that the armature 7 is far away from the bracket 10 in a release state. Preferably, the spring 9 is located at the lower portion of the bushing 8, and is cross-connected with the bushing 8 by three nuts. In a related technology, a permanent magnet brake generates a tensile force for maintaining a release state on an armature by a diaphragm spring, the diaphragm spring is generally low in rigidity and cannot support the armature inertia force under high acceleration, and increasing the rigidity of the diaphragm spring can reduce the pressure of a friction surface in a braking state and reduce the braking torque. In a specific embodiment of the present disclosure, when energized, the spring 9 provides a pulling force to the armature 7 to move the armature 7 away from the friction surface (e.g., away from the bracket surface), thereby achieving a released state of the permanent magnet brake.

In an exemplary embodiment, further comprising: when the permanent magnet brake is in a release state, the clearance between the soft magnetic support 10 and the armature 7 is set to be 0.4 mm.

In an exemplary embodiment, further comprising: when the permanent magnet brake is in a release state, the clearance between the soft magnetic support 10 and the armature 7 is set to be 0.4 mm. In the art, the clearance is generally referred to as a clearance between the armature 7 and the bracket 10. In a related technology, the gap distance of the permanent magnet brake is only 0.1 mm-0.2 mm, the armature is easily in mistaken contact with the bracket under a high acceleration environment, and the reliability is low. In the present embodiment, the gap between the armature and the soft magnetic support is increased from the gap of about 0.1mm, which is common in the related art, to a gap of 0.4mm or more by increasing the gap in the released state.

Under the condition that the suction force and the braking torque are not changed, the armature and the soft magnetic support are ensured not to be in mistaken contact in a high-acceleration environment, meanwhile, the reliability of a release state is improved, and the function that the permanent magnetic brake normally works in the high-acceleration environment is realized.

FIG. 6 is a magnetic circuit diagram of a permanent magnet brake in a braking state according to an embodiment of the disclosure; fig. 7 is a magnetic circuit diagram of a released state of a permanent magnet brake according to an embodiment of the disclosure. As shown in fig. 6 and 7, in an exemplary embodiment, the operation of the permanent magnet brake includes the following states:

the brake is kept by the three different states of the permanent magnetic force generated by the permanent magnet 2, the electromagnetic force generated by electrifying the coil 5 and the pulling force generated by the spring 9, and four working states of brake, hold release and release are executed.

And (3) keeping a braking state: the coil 5 is not electrified, the attraction force of the permanent magnet 2 to the armature 7 is greater than the pulling force of the spring 9, the armature 7 is attached to the soft magnetic support 10 to rub to generate braking torque, and the braking state is kept;

and (3) executing a braking state: the coil 5 is powered off, the attraction force of the permanent magnet 2 on the armature 7 is greater than the pulling force of the spring 9, and the armature contacts the soft magnetic support 10 to generate braking torque;

maintaining the release state: the coil 5 is kept electrified, the armature 7 is subjected to electromagnetic force after the magnetic field generated by the coil 5 and the magnetic field of the permanent magnet 2 are mutually offset, the electromagnetic force is smaller than the pulling force of the spring 9 on the armature 7, and therefore the armature 7 and the soft magnetic support 10 keep a certain gap and keep a release state.

Executing a release state: the coil 5 is electrified, the armature 7 receives electromagnetic force generated by the magnetic field of the coil 5 and the magnetic field of the permanent magnet 2 after being counteracted with each other, and the tension of the spring 9, at the moment, the tension of the spring 9 is larger than the electromagnetic force, so that the armature 7 is separated from the soft magnetic support 10, and the release state is realized.

The utility model provides a permanent magnet brake, this permanent magnet brake adopt novel axial permanent magnetism formula electromagnetic structure, increased radial magnetic circuit near armature side, and then show and dwindle armature magnetic conduction return circuit length to reduce armature weight by a wide margin, the armature inertial force of big acceleration environment promptly. Meanwhile, the clearance between the armature and the soft magnetic support in the release state is increased from about 0.1mm to more than 0.4mm, so that the armature and the soft magnetic support are prevented from being in mistaken contact in a high-acceleration environment, and the reliability of the release state is improved. The function of normal work of the permanent magnet brake under the high acceleration environment is realized.

The utility model aims at improving the torque density of permanent magnet brake, overcomes the defect that current permanent magnet brake design exists in high acceleration environment application, discloses a permanent magnet brake electromagnetism structural style that can endure high acceleration environment, and its main characteristics is:

1. the novel axial permanent magnet type electromagnetic structure increases a radial magnetic circuit on the side close to the armature, so that the length of an armature magnetic conduction loop is obviously reduced, and the weight of the armature is greatly reduced, namely the armature inertia force in a high-acceleration environment. Meanwhile, the radius of the friction surface is correspondingly increased, and the braking torque is improved.

2. The clearance between the armature and the soft magnetic support in the release state is increased from about 0.1mm to more than 0.4 mm.

In order to solve the technical problem that the brake is quickly worn and generates heat due to friction between the armature and the bracket, the embodiment provides the permanent magnet brake.

Although the present disclosure has been described with reference to the preferred embodiments, it is not intended to limit the present disclosure, and any person skilled in the art can make possible variations and modifications of the present disclosure using the methods and techniques disclosed above without departing from the spirit and scope of the present disclosure, and therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present disclosure are within the scope of the present disclosure.

It is to be understood that the above-described specific embodiments of the present disclosure are merely illustrative of or illustrative of the principles of the present disclosure and are not to be construed as limiting the present disclosure. Accordingly, any modification, equivalent replacement, improvement or the like made without departing from the spirit and scope of the present disclosure should be included in the protection scope of the present disclosure. Further, it is intended that the following claims cover all such variations and modifications that fall within the scope and bounds of the appended claims, or equivalents of such scope and bounds.