阅读说明：本技术 一种定向凝固结晶炉用接料盘及其制造方法 (Material receiving disc for directional solidification crystallization furnace and manufacturing method thereof ) 是由 王继龙 马李朝 任翠东 许言 杨瑞琪 董伟 陈波 陈杰 于 2021-06-30 设计创作，主要内容包括：本发明公开了一种定向凝固结晶炉用接料盘,包括顶部开口的接料盘主体,所述接料盘主体的底部表面为环形结构,所述接料盘主体的内圆为第一连接孔,所述第一连接孔上同轴设置有连接柱体,所述连接柱体一体化连接在接料盘主体的底部内壁上,所述连接柱体为空心腔体结构,所述连接柱体的顶部壁面开设有第二连接孔,所述第二连接孔和第一连接孔同轴布置。本发明节省了返修成本,且该设计简单、有效、成本较低,适用于熔模铸造行业的应用与推广,可解决金属液飞溅造成损害带来的无可预知的风险问题。(The invention discloses a material receiving disc for a directional solidification crystallization furnace, which comprises a material receiving disc main body with an opening at the top, wherein the bottom surface of the material receiving disc main body is of an annular structure, the inner circle of the material receiving disc main body is a first connecting hole, a connecting cylinder is coaxially arranged on the first connecting hole, the connecting cylinder is integrally connected to the inner wall of the bottom of the material receiving disc main body, the connecting cylinder is of a hollow cavity structure, a second connecting hole is formed in the top wall surface of the connecting cylinder, and the second connecting hole and the first connecting hole are coaxially arranged. The invention saves the repair cost, has simple and effective design and lower cost, is suitable for application and popularization of investment casting industry, and can solve the unpredictable risk problem caused by damage caused by molten metal splashing.)

1. The utility model provides a directional solidification is take-up (stock) pan for crystallizer, its characterized in that, including open-top's take-up (stock) pan main part (1), the bottom surface of take-up (stock) pan main part (1) is the loop configuration, the interior circle of take-up (stock) pan main part (1) is first connecting hole, coaxial being provided with on the first connecting hole connects cylinder (2), connect cylinder (2) integration and connect on the bottom inner wall of take-up (stock) pan main part (1), connect cylinder (2) and be hollow cavity structure, the second connecting hole has been seted up to the top wall of connecting cylinder (2), second connecting hole and first connecting hole coaxial arrangement.

2. The material receiving tray for the directional solidification crystallization furnace according to claim 1, wherein the material receiving tray body (1) comprises a first semicircular material receiving tray (111) and a second semicircular material receiving tray (112) which are symmetrically arranged, the circle centers of the first semicircular material receiving tray (111) and the second semicircular material receiving tray (112) are respectively provided with a semicircular hole, the semicircular hole of the first semicircular material receiving tray (111) and the semicircular hole of the second semicircular material receiving tray (112) are respectively and integrally formed with a first semicircular cylinder (211) and a second semicircular cylinder (212), the semicircular hole of the first semicircular material receiving tray (111) and the semicircular hole of the second semicircular material receiving tray (112) are butted to form a first connecting hole, and the first semicircular cylinder (211) and the second semicircular cylinder (212) are butted to form a connecting cylinder (2);

the first semicircular material receiving disc (111) is detachably connected with the second semicircular material receiving disc (112).

3. A take-up pan for a centering crystallization furnace according to claim 2, characterized in that the straight side of the first semicircular take-up pan (111) is integrally formed with a first connecting plate (4), the straight side of the second semicircular take-up pan (112) is integrally formed with a second connecting plate (5), the first connecting plate (4) and the second connecting plate (5) are both perpendicular to the bottom plane of the take-up pan body (1), one end of the first connecting plate (4) is connected to one end of the arc-shaped side of the first semicircular take-up pan (111), and the other end of the first connecting plate (4) is connected to the side wall of the first semi-cylinder (211); one end of the second connecting plate (5) is connected to one end of the arc-shaped edge of the second semicircular material receiving disc (112), and the other end of the second connecting plate (5) is connected to the side wall of the second semicircular cylinder (212);

when the first semicircular material receiving disc (111) is in butt joint with the second semicircular material receiving disc (112), the first connecting plate (4) is in contact with the second connecting plate (5), and the first connecting plate (4) is connected with the second connecting plate (5) through the U-shaped clamp (3).

4. The material receiving tray for the directional solidification crystallization furnace according to claim 1, wherein the connecting cylinder (2) comprises a connecting block (213) and a convex body (214) which are integrally formed, the connecting block (213) is of a cylindrical structure, the convex body (214) is of a circular truncated cone structure, the connecting block (213) is of an open end structure, the opening of the connecting block (213) is connected to the top of the convex body (214), and the second connecting hole is formed in the other end of the connecting block (213);

the included angle between the side wall of the convex body (214) and the inner wall of the bottom of the receiving tray main body (1) is an obtuse angle.

5. The take-up pan for the directional solidification crystallization furnace according to claim 4, wherein the included angle between the inner wall of the side edge of the take-up pan main body (1) and the inner wall of the bottom of the take-up pan main body (1) is an obtuse angle.

6. The receiver for the directional solidification crystallization furnace according to claim 5, wherein the included angle σ 2 between the side wall of the convex body (214) and the inner bottom wall of the receiver main body (1) and the included angle σ 1 between the inner side wall of the receiver main body (1) and the inner bottom wall of the receiver main body (1) are both 100-120 °.

7. The receiver for the directional solidification crystallization furnace according to claim 4, characterized in that the structure of the receiver main body (1) satisfies the following formula:

H1＝-tan σ1*(D1-D3)/2

in the formula: h1 is the height from the top end face of the receiving tray to the outer wall of the bottom of the receiving tray; sigma 1 is an included angle between the inner wall of the side edge of the receiving disc main body and the inner wall of the bottom of the receiving disc main body; d1 is the maximum outer diameter of the top end face of the take-up pan main body; d3 is the outer diameter of the plane of the outer wall at the bottom of the take-up pan main body.

8. The take-up pan for the directional solidification crystallization furnace according to claim 1, wherein the connection cylinder (2) is used for being detachably connected to a large shaft, the large shaft comprises a crystallizer (6) and a large drawing shaft (7) which are integrally formed, a groove (8) is formed at the joint of the crystallizer (6) and the large drawing shaft (7), the second connection hole is in threaded connection with the groove (8) between the crystallizer (6) and the large drawing shaft (7), the outer diameter of the top of the connection cylinder (2) is smaller than the outer diameter of the crystallizer (6), and the outer diameter of the large drawing shaft (7) is embedded in the first connection hole.

9. The receiver for the directional solidification crystallization furnace according to claim 1, wherein the receiver main body (1) and the connecting cylinder (2) are made of red copper, the copper content of the red copper is greater than or equal to 99.95%, and the thickness of the receiver main body (1) and the connecting cylinder (2) is 4-6 mm.

10. The method for manufacturing the take-up pan for the directional solidification crystallization furnace according to claims 1 to 9, comprising the steps of:

red copper with the copper content of more than or equal to 99.95% is adopted to prepare a receiving disc main body (1) and a connecting cylinder (2) through cold machining, and the thickness of the receiving disc main body (1) and the thickness of the connecting cylinder (2) are 4-6 mm;

the structure of the take-up pan main body (1) meets the following formula:

H1＝-tan σ1*(D1-D3)/2

in the formula: h1 is the height from the top end face of the receiving tray to the outer wall of the bottom of the receiving tray; sigma 1 is an included angle between the inner wall of the side edge of the receiving disc main body and the inner wall of the bottom of the receiving disc main body; d1 is the maximum outer diameter of the top end face of the take-up pan main body; d3 is the outer diameter of the plane of the outer wall of the bottom of the take-up pan main body;

the difference between the height H2 between the top end face of the connecting column and the outer wall of the bottom of the receiving tray main body and the height H1 between the top end face of the receiving tray and the outer wall of the bottom of the receiving tray is smaller than the sum of the thicknesses of the isolation valve of the directional crystallization furnace and the protective blanket.

Technical Field

The invention belongs to the technical field of directional crystallization furnaces, and particularly belongs to a receiving tray for a directional solidification crystallization furnace and a manufacturing method thereof.

Background

With the development of aero-engines and gas turbines, the performance requirements are gradually improved, the requirements of investment casting technology are increased, the directional solidification technology is gradually established and perfected, and the technology is developed mainly by eliminating transverse grain boundaries in the crystallization process to improve the thermal shock resistance, fatigue life, creep deformation and the like of the blade, so that the service life and temperature of the blade are prolonged, and the overall performance of the engine is improved.

The realization of the directional solidification process must be ensured by corresponding equipment, and the directional solidification crystallization furnace is key equipment for realizing the directional solidification in investment precision casting. The heating body (special CFC material) of the mould shell heater, the graphite carbon felt heat insulation board around the mould shell heater and the well sealed drawing large shaft are key parts of the equipment and are the cornerstones for ensuring the realization of the directional solidification process. However, there are inevitable problems in the actual production process: in the pouring process, metal liquid is easy to splash after contacting with a pouring cup, and the material leakage caused by the quality problem of a shell and the material leakage caused by the uneven contact between a crystallizer and the shell can cause the burning of parts such as a transmission mechanism of an isolation valve of equipment, a sealing part of a large shaft, the furnace wall of a hearth of the equipment and the like. In particular, when metal chips enter the large shaft, the large shaft is easily scratched, so that the vacuum pumping capacity of the directional furnace is sharply reduced.

Disclosure of Invention

The invention provides a receiving disc for a directional solidification crystallization furnace and a manufacturing method thereof, aiming at solving the problems that molten metal in the existing directional solidification crystallization furnace is easy to splash and causes strain to a large shaft and splashes to an equipment isolation valve transmission mechanism and causes burn to the isolation valve transmission mechanism.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a directional solidification is take-up (stock) pan for crystallizer, includes open-top's take-up (stock) pan main part, the bottom surface of take-up (stock) pan main part is the loop configuration, the interior circle of take-up (stock) pan main part is first connecting hole, the coaxial connecting cylinder that is provided with on the first connecting hole, the integration of connecting cylinder is connected on the bottom inner wall of take-up (stock) pan main part, the connecting cylinder is hollow cavity structure, the second connecting hole has been seted up to the top wall of connecting cylinder, second connecting hole and first connecting hole coaxial arrangement.

Furthermore, the receiving tray main body comprises a first semicircular receiving tray and a second semicircular receiving tray which are symmetrically arranged, the circle centers of the first semicircular receiving tray and the second semicircular receiving tray are respectively provided with a semicircular hole, a first semicircular cylinder and a second semicircular cylinder are respectively and integrally formed on the semicircular hole of the first semicircular receiving tray and the semicircular hole of the second semicircular receiving tray, the semicircular hole of the first semicircular receiving tray and the semicircular hole of the second semicircular receiving tray are butted to form a first connecting hole, and the first semicircular cylinder and the second semicircular cylinder are butted to form a connecting cylinder;

the first semicircular material receiving disc and the second semicircular material receiving disc are detachably connected.

Furthermore, a first connecting plate is integrally formed on the linear edge of the first semicircular material receiving disc, a second connecting plate is integrally formed on the linear edge of the second semicircular material receiving disc, the first connecting plate and the second connecting plate are both perpendicular to the bottom plane of the material receiving disc main body, one end of the first connecting plate is connected to one end of the arc-shaped edge of the first semicircular material receiving disc, and the other end of the first connecting plate is connected to the side wall of the first semi-cylinder; one end of the second connecting plate is connected to one end of the arc-shaped edge of the second semicircular material receiving disc, and the other end of the second connecting plate is connected to the side wall of the second semicircular cylinder;

when the first semicircular material receiving disc is in butt joint with the second semicircular material receiving disc, the first connecting plate is in contact with the second connecting plate, and the first connecting plate is connected with the second connecting plate through the U-shaped clamp.

Furthermore, the connecting cylinder comprises a connecting block and a convex body which are integrally formed, the connecting block is of a cylindrical structure, the convex body is of a circular truncated cone structure, the connecting block is of an open structure at one end, the opening of the connecting block is connected to the top of the convex body, and the second connecting hole is formed in the other end of the connecting block;

the included angle between the side wall of the convex body and the inner wall of the bottom of the receiving disc main body is an obtuse angle.

Furthermore, the included angle between the inner wall of the side of the receiving tray main body and the inner wall of the bottom of the receiving tray main body is an obtuse angle.

Further, the included angle scope of the lateral wall of the convex body and the bottom inner wall of the receiving disc main body and the included angle sigma 2 scope of the side inner wall sigma 1 of the receiving disc main body and the bottom inner wall of the receiving disc main body are both 100-120 degrees.

Further, the structure of the take-up pan main body satisfies the following formula:

H1＝-tanσ1*(D1-D3)/2

in the formula: h1 is the height from the top end face of the receiving tray to the outer wall of the bottom of the receiving tray; sigma 1 is an included angle between the inner wall of the side edge of the receiving disc main body and the inner wall of the bottom of the receiving disc main body; d1 is the maximum outer diameter of the top end face of the take-up pan main body; d3 is the outer diameter of the plane of the outer wall at the bottom of the take-up pan main body.

Further, the connection cylinder is used for dismantling the connection on the main shaft, the main shaft includes integrated into one piece's crystallizer and pull main shaft, crystallizer and the big hub connection of pull are equipped with the recess, second connecting hole threaded connection is in the recess between crystallizer and the pull main shaft, the top external diameter of connection cylinder is less than the external diameter of crystallizer, the external diameter of pull main shaft inlays the dress in first connecting hole.

Furthermore, the receiving disc main body and the connecting cylinder are made of red copper, the copper content of the red copper is more than or equal to 99.95%, and the thickness of the receiving disc main body and the thickness of the connecting cylinder are 4-6 mm.

The invention also provides a manufacturing method of the receiving disc for the directional solidification crystallization furnace, which comprises the following steps:

red copper with the copper content of more than or equal to 99.95% is adopted to prepare a receiving disc main body and a connecting cylinder through cold machining, and the thickness of the receiving disc main body and the thickness of the connecting cylinder are 4-6 mm;

the structure of the take-up pan main body meets the following formula:

H1＝-tanσ1*(D1-D3)/2

in the formula: h1 is the height from the top end face of the receiving tray to the outer wall of the bottom of the receiving tray; sigma 1 is an included angle between the inner wall of the side edge of the receiving disc main body and the inner wall of the bottom of the receiving disc main body; d1 is the maximum outer diameter of the top end face of the take-up pan main body; d3 is the outer diameter of the plane of the outer wall of the bottom of the take-up pan main body;

the difference between the height H2 between the top end face of the connecting column and the outer wall of the bottom of the receiving tray main body and the height H1 between the top end face of the receiving tray and the outer wall of the bottom of the receiving tray is smaller than the sum of the thicknesses of the isolation valve of the directional crystallization furnace and the protective blanket.

Compared with the prior art, the invention has at least the following beneficial effects:

the invention provides a receiving disc for a directional solidification crystallization furnace, which is connected to a large shaft through a second connecting hole of a connecting column body and a first connecting hole of a receiving disc main body, wherein an opening at the top of the receiving disc main body is used for receiving splashed molten metal, so that the problem that the molten metal splashes to a sealing position of the large shaft of a casting chamber to pull the large shaft in the process of investment precision casting directional solidification can be effectively solved, thereby causing the problems of increasing the oxidation slag inclusion rate, scrapping products and the like and the problem that the molten metal splashes to the transmission mechanism of the isolating valve of the equipment after leaking, plays a great role in protecting directional solidification equipment, greatly prolongs the service life of the equipment and the utilization rate of the equipment, saves the repair cost, and this design is simple, effective, the cost is lower, is applicable to the application and the popularization of investment casting trade, can solve the metal liquid and splash and cause the unpredictable risk problem that the harm brought.

Furthermore, the receiving disc main body can be detachably connected, so that the assembly and disassembly are convenient, the installation is convenient, and the receiving disc main body is convenient to disassemble after the molten metal is collected.

Furthermore, first connecting plate and second connecting plate can conveniently be connected in the design that first connecting plate and second connecting plate and U type pressed from both sides, through when the molten metal solidifies in take-up (stock) pan main part inner chamber, presss from both sides through the U type and releases first connecting plate and second connecting plate, the dismantlement of the take-up (stock) pan main part of being convenient for more, convenient and fast.

Furthermore, the connecting block of connecting the cylinder is convenient for cooperate the big axle of cylindricality, and the convex body lateral wall of connecting the cylinder and the bottom inner wall of take-up (stock) pan main part are the obtuse angle, the clearance work of the molten metal of being convenient for.

Furthermore, the included angle of the side inner wall of the receiving disc main body and the bottom inner wall of the receiving disc main body is an obtuse angle, so that the inner cavity of the whole receiving disc main body is of an inverted frustum structure with a large diameter of a small-diameter top plane at the bottom, the molten metal can be conveniently cleaned, and the molten metal can be conveniently cleaned in time after being solidified.

Furthermore, the included angle range of the side wall of the convex body and the inner wall of the bottom of the receiving disc main body and the included angle range of the side inner wall of the receiving disc main body and the inner wall of the bottom of the receiving disc main body are both 100-120 degrees, so that the metal liquid can be cleaned more conveniently, and the problem of cleaning work of equipment after shell leakage is solved.

Furthermore, the structure of the receiving disc main body meets the formula requirement of H1 ═ tan σ 1 ═ D1-D3)/2, the range of the receiving disc main body for receiving splashed molten metal can be ensured, and the large shaft is prevented from being pulled by the splashed molten metal sliding, and the receiving disc is mainly fixed on the large shaft; the device has the advantages that the device isolation valve transmission mechanism is prevented from being splashed by molten metal after material leakage, disc-shaped design is adopted, meanwhile, the later-stage cleaning work of the molten metal is facilitated, and the proportion of the overall structure of the receiving disc main body can be optimized.

Further, this device is connected in the recess between crystallizer and the pull macroaxis, can guarantee that the molten metal can not splash to the junction of this device and macroaxis, and the top external diameter of connecting the cylinder simultaneously is less than the external diameter of crystallizer, further ensures that the molten metal can not splash to the junction of this device and macroaxis, guarantees that the molten metal that splashes can not destroy the connection of this device and macroaxis and splash to the problem that the junction leads to inconvenient dismouting.

Furthermore, the red copper has high density, high copper content, high purity, high melting point and high strength, has the thickness of 3-6mm and can bear the splashing impact of molten metal.

Drawings

FIG. 1 is a schematic three-dimensional structure of the present invention;

FIG. 2 is a schematic top view of the structure of FIG. 1;

FIG. 3 is a side view of the structure of FIG. 1;

FIG. 4 is a side cross-sectional structural view of the present invention;

FIG. 5 is a schematic view of the structure of the present invention sleeved on a large shaft;

FIG. 6 is a schematic view of the structure of the present invention sleeved on the large shaft;

in the drawings: 1-a take-up pan body, 111-a first semicircular take-up pan, 112-a second semicircular take-up pan, 2-a connecting cylinder, 211-a first semicircular cylinder, 212-a second semicircular cylinder, 213-a connecting block, 214-a convex body, 3-a U-shaped clamp, 4-a first connecting plate, 5-a second connecting plate; 6-crystallizer, 7-drawing large shaft; 8-a groove;

d1 is the maximum outer diameter of the top end face of the take-up pan main body; d2 is the top outer diameter of the connecting column, D3 is the bottom outer wall plane outer diameter of the receiving tray main body; h1 is the height from the top end face of the receiving tray to the outer wall of the bottom of the receiving tray; h2 is the height between the top end face of the connecting column and the outer wall of the bottom of the receiving tray main body; sigma 1 is an included angle between the inner wall of the side edge of the receiving disc main body and the inner wall of the bottom of the receiving disc main body; sigma 2 is the included angle between the side wall of the convex body and the inner wall of the bottom of the receiving tray main body.

Detailed Description

The invention is further described with reference to the following figures and detailed description.

The invention provides a material receiving disc for a directional solidification crystallization furnace, which comprises three parts: (1) the design of preventing the molten metal from splashing and sliding downwards to strain the large shaft; (2) the design of preventing molten metal from splashing to the transmission mechanism of the isolation valve of the equipment after material leakage; (3) the cleaning design of the receiving plate after receiving is realized.

Specifically, prevent that the molten metal from splashing gliding and drawing the design of hindering and preventing to leak the design that the molten metal splashes equipment isolating valve drive mechanism behind the material to the macroaxis, realize through following structure: including open-top's take-up pan main part 1, the bottom surface of take-up pan main part 1 is the loop configuration, and the interior circle of take-up pan main part 1 is first connecting hole, coaxial being provided with on the first connecting hole connects cylinder 2, connects cylinder 2 integration and connects on the bottom inner wall of take-up pan main part 1, connect cylinder 2 and be hollow cavity structure, the second connecting hole has been seted up to the top wall of connecting cylinder 2, second connecting hole and first connecting hole coaxial arrangement.

In this embodiment, the receiving tray main body 1 includes a first semicircular receiving tray 111 and a second semicircular receiving tray 112 which are symmetrically arranged, the circle centers of the first semicircular receiving tray 111 and the second semicircular receiving tray 112 are both provided with semicircular holes, a first semicircular cylinder 211 and a second semicircular cylinder 12 are respectively and integrally formed on the semicircular hole of the first semicircular receiving tray 111 and the semicircular hole of the second semicircular receiving tray 112, the semicircular hole of the first semicircular receiving tray 111 and the semicircular hole of the second semicircular receiving tray 112 are butted to form a first connecting hole, and the first semicircular cylinder 211 and the second semicircular cylinder 212 are butted to form a connecting cylinder 2; the first semicircular material receiving tray 111 and the second semicircular material receiving tray 112 are detachably connected; specifically, a first connecting plate 4 is integrally formed on the linear edge of the first semicircular material receiving disc 111, a second connecting plate 5 is integrally formed on the linear edge of the second semicircular material receiving disc 112, the first connecting plate 4 and the second connecting plate 5 are both perpendicular to the bottom plane of the material receiving disc main body 1, one end of the first connecting plate 4 is connected to one end of the arc-shaped edge of the first semicircular material receiving disc 111, and the other end of the first connecting plate 4 is connected to the side wall of the first semi-cylinder 211; one end of the second connecting plate 5 is connected to one end of the arc-shaped edge of the second semicircular material receiving tray 112, and the other end of the second connecting plate 5 is connected to the side wall of the second semicircular cylinder 212; when the first semicircular material receiving disc 111 is in butt joint with the second semicircular material receiving disc 112, the first connecting plate 4 is in contact with the second connecting plate 5, the U-shaped clamp 3 is clamped on the first connecting plate 4 and the second connecting plate 5, and the first connecting plate 4 is in close contact with the second connecting plate 5 through an opening of the U-shaped clamp 3.

In this embodiment, for the clearance of molten metal, the contained angle of the side inner wall of take-up pan main part 1 and the bottom inner wall of take-up pan main part 1 is the obtuse angle, and wherein, the contained angle scope of the side inner wall of take-up pan main part 1 and the bottom inner wall of take-up pan main part 1 is 100 ~ 120.

In this embodiment, an included angle between the side wall of the connecting cylinder 2 and the inner wall of the bottom of the receiving tray main body 1 is also an obtuse angle, so that the inner cavity of the receiving tray main body 1 is of a large diameter at the bottom and a small diameter at the top, which is convenient for cleaning the molten metal and the solidified molten metal, specifically, the connecting cylinder 2 comprises a connecting block 213 and a convex body 214 which are integrally formed, the connecting block 213 is of a cylindrical structure with a hollow cavity, and the convex body 214 is of a circular truncated cone structure with a hollow cavity, wherein the connecting block 213 is of an open structure at one end, the opening of the connecting block 213 is connected to the top of the convex body 214, and a second connecting hole is formed at the other end of the connecting block 213; the included angle between the side wall of the convex body 214 and the inner wall of the bottom of the receiving tray main body 1 is an obtuse angle, and in this embodiment, the included angle between the side wall of the convex body 214 and the inner wall of the bottom of the receiving tray main body 1 ranges from 100 degrees to 120 degrees.

In this embodiment, the connection cylinder 2 is used for being detachably connected to a large shaft, the large shaft includes a crystallizer 6 and a large drawing shaft 7 which are integrally formed, a groove 8 is arranged at a joint of the crystallizer 6 and the large drawing shaft 7, the second connection hole is in threaded connection with the groove 8 between the crystallizer 6 and the large drawing shaft 7, the outer diameter of the top of the connection cylinder 2 is smaller than the outer diameter of the crystallizer 6, and the outer diameter of the large drawing shaft 7 is embedded in the first connection hole; through the threaded connection of second connecting hole and recess 8 can freely adjust the concrete position of take-up (stock) pan, directly press from both sides 3 through the U type and can quick assembly disassembly take-up (stock) pan.

In another embodiment of the present invention, the present invention further provides a method for manufacturing a receiving tray for a directional solidification crystallization furnace, comprising the steps of:

s1: selection of materials

The receiving plate is used in high temperature (800-1000 ℃) and low vacuum (the vacuum degree is less than or equal to 1.33Pa), the receiving plate needs to withstand the splashing impact of molten metal and needs high strength, and the receiving plate needs to be manufactured by cold machining and needs high cold and thermoplastic processing capacities. Aiming at the environment, the copper is prepared by selecting red copper with higher purity, higher density and higher melting point through tests, and has the following chemical composition characteristics: the copper content is more than or equal to 99.95 percent, and the thickness is 3-6 mm.

S2: structural design of take-up pan

The maximum outer diameter of the top end surface of the take-up pan main body 1 is 500mm-550 mm; the clearance that the take-up (stock) pan connects the material back adopts obtuse angle structure and the fixed design of U type clamp formula, and is concrete, and the structure of take-up (stock) pan main part 1 needs to satisfy following formula: h1 ═ tan σ 1 ═ (D1-D3)/2

In the formula: h1 is the height from the top end face of the receiving tray to the outer wall of the bottom of the receiving tray; sigma 1 is an included angle between the inner wall of the side edge of the receiving disc main body and the inner wall of the bottom of the receiving disc main body; d1 is the maximum outer diameter of the top end face of the take-up pan main body; d3 is the outer diameter of the plane of the outer wall of the bottom of the take-up pan main body;

the difference between the height H2 between the top end face of the connecting column and the outer wall of the bottom of the receiving tray main body and the height H1 between the top end face of the receiving tray and the outer wall of the bottom of the receiving tray is smaller than the sum of the thicknesses of the isolation valve of the directional crystallization furnace and the protective blanket.

In another embodiment of the invention, the invention is embodied as follows:

the first embodiment is as follows:

the alloy material used for casting the working blade of the high-pressure turbine of a certain machine comprises 60% of Ni, 10.5% of Co, 9.3% of Cr and 20.2% of the rest elements. The mold is very easy to splash in the actual casting process, for example, 100 groups of mold shells are cast, wherein the failure rate of casting equipment is 1 percent, and the slag inclusion rate is 15 percent.

By adopting the receiving tray design method, the corresponding receiving tray is prepared. The take-up (stock) pan chooses contained angle sigma 1 between the side inner wall of take-up pan main part and the bottom inner wall of take-up pan main part for use to be 120, and the biggest external diameter D1 of the top end surface of take-up pan main part is 547mm, and the bottom outer wall plane external diameter D3 of take-up pan main part is 470mm, and the height H1 of take-up pan top end surface to take-up pan bottom outer wall is 67.4 mm. The copper alloy is prepared from red copper with the thickness of 5mm, and comprises the following chemical components: the copper content was 99.95%. 100 groups of formworks are poured, the equipment has no fault, and the slag inclusion rate is reduced to 2 percent.

Example two:

the alloy material used for pouring the guide vane of the high-pressure turbine of a certain machine comprises the chemical components of 52.1 percent of Co, 11.5 percent of Ni, 26.5 percent of Cr and 9.9 percent of the rest elements. In the actual casting process, splashing is easy to occur, for example, 50 groups of formworks are cast, wherein the failure rate of casting equipment is 1%, and the slag inclusion rate is 24.5%.

By adopting the receiving tray design method, the corresponding receiving tray is prepared. The material receiving disc selects an included angle sigma 1 between the inner wall of the side of the material receiving disc main body and the inner wall of the bottom of the material receiving disc main body to be 110 degrees, the maximum outer diameter D1 of the top end face of the material receiving disc main body is 500mm, the outer diameter D3 of the plane of the bottom outer wall of the material receiving disc main body is 450mm, and the height H1 from the top end face of the material receiving disc to the outer wall of the bottom of the material receiving disc is 68.7 mm. The copper alloy is prepared from red copper with the thickness of 5mm, and comprises the following chemical components: the copper content was 99.95%. 50 groups of formworks are poured, equipment has no fault, and slag inclusion rate is reduced to 10%.

Example three:

the alloy material used for casting the working blade of the first-stage turbine of a certain machine comprises 63.5% of Ni, 8.0% of Co, 7.1% of Cr and 21.4% of the rest elements. The mold is very easy to splash in the actual casting process, for example, 100 groups of mold shells are cast, wherein the failure rate of casting equipment is 1 percent, and the slag inclusion rate is 15 percent.

By adopting the receiving tray design method, the corresponding receiving tray is prepared. The material receiving disc selects an included angle sigma 1 between the inner wall of the side of the material receiving disc main body and the inner wall of the bottom of the material receiving disc main body to be 115 degrees, the maximum outer diameter D1 of the top end face of the material receiving disc main body is 525mm, the outer diameter D3 of the plane of the bottom outer wall of the material receiving disc main body is 460mm, and the height H1 from the top end face of the material receiving disc to the outer wall of the bottom of the material receiving disc is 69.2 mm. The copper alloy is prepared from red copper with the thickness of 5mm, and comprises the following chemical components: the copper content was 99.95%. 50 groups of formworks are poured, the equipment has no fault, and the slag inclusion rate is reduced to 3 percent.

Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.