Yarn dyeing device capable of achieving rapid drying

文档序号:776528 发布日期:2021-04-09 浏览:14次 中文

阅读说明:本技术 一种快速烘干的纱线染色装置 (Yarn dyeing device capable of achieving rapid drying ) 是由 马先智 夏治刚 于 2020-12-26 设计创作,主要内容包括:本发明公开了一种快速烘干的纱线染色装置,包括染色箱、烘干箱、风机、和支撑板,所述染色箱内部上方左右两侧安装有两根转向辊,所述染色箱的顶部中部前后端安装有两个电缸,所述烘干箱位于染色箱的左侧,所述烘干箱内底部安装有电加热装置,所述风机设置在烘干箱的左侧,所述风机底部通过橡胶支撑座支撑,所述风机的出风口连接有进风管,所述支撑板设置在染色箱和烘干箱的下方。该快速烘干的纱线染色装置,设置有风机,风机的出风口上安装的进风管贯穿烘干箱的左侧底部,并且进风管上开设有若干的通孔,在电加热装置启动的时候,风机将外部的空气吹入到烘干箱内,将电加热装置附近的高温空气吹动,使得烘干箱内部的温度均匀,提高烘干效果。(The invention discloses a yarn dyeing device capable of realizing quick drying, which comprises a dyeing box, a drying box, a fan and a supporting plate, wherein two steering rollers are arranged on the left side and the right side above the inside of the dyeing box, two electric cylinders are arranged at the front end and the rear end of the middle part of the top of the dyeing box, the drying box is positioned on the left side of the dyeing box, an electric heating device is arranged at the bottom in the drying box, the fan is arranged on the left side of the drying box, the bottom of the fan is supported by a rubber supporting seat, an air outlet of the fan is connected with an air inlet pipe, and the supporting plate is arranged below the dyeing box and the drying box. This quick drying's yarn dyeing apparatus is provided with the fan, and the air-supply line of installation runs through the left side bottom of stoving case on the air outlet of fan to a plurality of through-holes have been seted up on the air-supply line, when electric heater unit started, the fan blew in the stoving incasement with outside air, blows near the high temperature air of electric heater unit, makes the inside temperature of stoving incasement portion even, improves the stoving effect.)

1. The utility model provides a quick drying's yarn dyeing apparatus, includes dyeing case (1), stoving case (2), fan (3) and backup pad (4), its characterized in that:

dyeing case (1), dyeing case (1) includes first inlet wire (101), reason line frame (102), steering roller (103), pivot (104), water inlet (105), solenoid valve (106), first crimping roller (107), telescopic shaft (108), electric jar (109), first outlet (110), control panel (111), first glass mouth (112), outlet (113), driving motor (114), support frame (115) and broach (116), dyeing case's (1) top right side is installed and is managed line frame (102), broach (116) are installed to the below of management line frame (102), two steering roller (103) are installed to both sides about dyeing case (1) inside top, water inlet (105) have been seted up on dyeing case (1) top right side, two electric jars (109) are installed to the top middle part front and back end of dyeing case (1), and electric jar (109)'s (108) run through dyeing case (1) and first crimping roller (107) around, and electric jar (109) telescopic shaft (108) are installed The two ends of the dyeing box are connected, a control panel (111) is arranged on the left side of the front end of the dyeing box (1), a first glass opening (112) is formed in the middle of the front end of the dyeing box (1), a water outlet (113) is formed in the bottom of the front end of the dyeing box (1), two support frames (115) are installed behind the dyeing box (1), and a driving motor (114) is arranged on each support frame (115);

the drying box (2), the drying box (2) comprises a second wire inlet (201), connecting rollers (202), a second line pressing roller (203), a second wire outlet (204), a humidity sensor (205), a gas outlet (206), an electric heating device (207) and a second glass port (208), the drying box (2) is located on the left side of the dyeing box (1), the two connecting rollers (202) are installed on the left side and the right side above the inside of the drying box (2), the two second line pressing rollers (203) are arranged in the middle of the inside of the drying box (2), the humidity sensor (205) is installed on the left side of the top of the drying box (2), the gas outlet (206) is formed in the top of the drying box (2), the electric heating device (207) is installed at the bottom of the drying box (2), and the second glass port (208) is formed in the middle of the front end of the drying box (2);

the drying box comprises a fan (3), wherein the fan (3) comprises a rubber supporting seat (301), an air inlet pipe (302) and through holes (303), the fan (3) is arranged on the left side of the drying box (2), the bottom of the fan (3) is supported by the rubber supporting seat (301), an air outlet of the fan (3) is connected with the air inlet pipe (302), and the air inlet pipe (302) is provided with a plurality of through holes (303);

backup pad (4), backup pad (4) include spring (401), telescopic link (402) and quill tube (403), backup pad (4) set up the below at dyeing case (1) and stoving case (2), the top of backup pad (4) is passed through spring (401) and is connected with the bottom of dyeing case (1) and stoving case (2), and installs telescopic link (402) and quill tube (403) in spring (401).

2. The yarn dyeing apparatus for quick drying as claimed in claim 1, characterized in that: a first wire inlet (101) is formed in the upper portion of the right end of the dyeing box (1), and a first wire outlet (110) is formed in the upper portion of the left end of the dyeing box (1).

3. The yarn dyeing apparatus for quick drying as claimed in claim 1, characterized in that: and electromagnetic valves (106) are respectively arranged on the water inlet (105) and the water outlet (113).

4. The yarn dyeing apparatus for quick drying as claimed in claim 1, characterized in that: the turning roller (103) is installed on the front wall and the rear wall of the dyeing box (1) through a rotating shaft (104), and an output shaft of the driving motor (114) penetrates through the rear wall of the dyeing box (1) and is connected with the rotating shaft (104).

5. The yarn dyeing apparatus for quick drying as claimed in claim 1, characterized in that: the dye (5) is injected into the dyeing box (1) through a water inlet (105).

6. The yarn dyeing apparatus for quick drying as claimed in claim 1, characterized in that: and a second wire inlet (201) is formed in the upper part of the right end of the drying box (2), and a second wire outlet (204) is formed in the upper part of the left end of the drying box (2).

7. The yarn dyeing apparatus for quick drying as claimed in claim 1, characterized in that: the air inlet pipe (302) penetrates through the drying box (2), and the air inlet pipe (302) is located below the electric heating device (207).

8. The yarn dyeing apparatus for quick drying as claimed in claim 1, characterized in that: the bottom of telescopic link (402) is installed in quill tube (403), the top of telescopic link (402) and the bottom fixed connection of dyeing case (1) or stoving case (2), the bottom and backup pad (4) fixed connection of quill tube (403).

9. The yarn dyeing apparatus for quick drying as claimed in claim 1, characterized in that: the control panel (111) is electrically connected with the electromagnetic valve (106), the electric cylinder (109), the driving motor (114), the humidity sensor (205), the electric heating device (207) and the fan (3).

Technical Field

The invention relates to the technical field of yarn dyeing devices, in particular to a yarn dyeing device capable of drying rapidly.

Background

With the development of the textile industry, the dyeing process for dyeing yarns by taking yarns as objects mainly comprises warp beam dyeing, hank dyeing, cheese dyeing, compressed cheese dyeing, filling dyeing and the like, wherein the uniform dyeing process is adopted, interval dyeing also belongs to yarn dyeing, and the yarn dyeing can improve the aesthetic property and the toughness of the yarns.

However, in the existing yarn dyeing apparatus, there is little drying apparatus, so that the dyeing process is time-consuming and the yield of the yarn is reduced, and therefore, the existing yarn dyeing apparatus needs to be improved.

Disclosure of Invention

The invention aims to provide a yarn dyeing device capable of drying rapidly, which aims to solve the problems that the existing yarn dyeing device is rarely provided with a drying device, the dyeing process is time-consuming, and the yield of yarns is reduced.

In order to achieve the purpose, the invention provides the following technical scheme: a yarn dyeing device capable of realizing rapid drying, which comprises a dyeing box, a drying box, a fan and a supporting plate,

the dyeing box comprises a first wire inlet, a wire arranging frame, steering rollers, a rotating shaft, a water inlet, an electromagnetic valve, a first wire pressing roller, a telescopic shaft, electric cylinders, a first wire outlet, a control panel, a first glass port, a water outlet, a driving motor, support frames and comb teeth, wherein the wire arranging frame is installed on the right side of the top of the dyeing box, the comb teeth are installed below the wire arranging frame, the left side and the right side of the upper part inside the dyeing box are provided with the two steering rollers, the right side of the top of the dyeing box is provided with the water inlet, the front end and the rear end of the middle part of the top of the dyeing box are provided with the two electric cylinders, the telescopic shaft of the electric cylinders penetrates through the dyeing box and are connected with the front end and the rear end of the first wire pressing roller, the left side of the front end of the dyeing box is provided with the control panel, the middle part of the front end of the dyeing box is provided with the first glass port, the water outlet is formed in, and the support frame is provided with a driving motor;

the drying box comprises a second wire inlet, connecting rollers, a second wire pressing roller, a second wire outlet, a humidity sensor, a gas outlet, an electric heating device and a second glass opening, the drying box is positioned on the left side of the dyeing box, the left side and the right side of the upper part in the drying box are provided with the two connecting rollers, the middle part in the drying box is provided with the two second wire pressing rollers, the left side of the top of the drying box is provided with the humidity sensor, the top of the drying box is provided with the gas outlet, the bottom in the drying box is provided with the electric heating device, and the middle part of the front end of the drying box is provided with the second glass opening;

the fan comprises a rubber supporting seat, an air inlet pipe and through holes, the fan is arranged on the left side of the drying box, the bottom of the fan is supported by the rubber supporting seat, an air outlet of the fan is connected with the air inlet pipe, and the air inlet pipe is provided with a plurality of through holes;

the backup pad, the backup pad includes spring, telescopic link and telescopic tube, the backup pad sets up the below at dyeing case and stoving case, the top of backup pad is passed through the spring and is connected with the bottom of dyeing case and stoving case, and installs telescopic link and telescopic tube in the spring.

Preferably, a first wire inlet is formed in the upper portion of the right end of the dyeing box, and a first wire outlet is formed in the upper portion of the left end of the dyeing box.

Preferably, the water inlet and the water outlet are both provided with electromagnetic valves.

Preferably, the steering roller is installed on the front wall and the rear wall of the dyeing box through a rotating shaft, and an output shaft of the driving motor penetrates through the rear wall of the dyeing box and is connected with the rotating shaft.

Preferably, the dye is injected into the dyeing box through a water inlet.

Preferably, a second wire inlet is formed in the upper portion of the right end of the drying box, and a second wire outlet is formed in the upper portion of the left end of the drying box.

Preferably, the air inlet pipe penetrates through the drying box, and the air inlet pipe is positioned below the electric heating device.

Preferably, the bottom of the telescopic rod is installed in the sleeve pipe, the top of the telescopic rod is fixedly connected with the bottom of the dyeing box or the drying box, and the bottom of the sleeve pipe is fixedly connected with the supporting plate.

Preferably, the control panel is electrically connected with the electromagnetic valve, the electric cylinder, the driving motor, the humidity sensor, the electric heating device and the fan.

Compared with the prior art, the invention has the beneficial effects that: the yarn dyeing device with the rapid drying function,

(1) the yarn dyeing device is provided with a drying box, a connecting roller, a second line pressing roller and an electric heating device are arranged in the drying box, the yarn is transmitted to the connecting roller after being subjected to a dyeing step in the dyeing box, and the second line pressing roller below the middle of the two connecting rollers presses the yarn downwards, so that the distance between the yarn and the electric heating device is closer, and the drying effect of the device is improved;

(2) the electric heating device is characterized in that a fan is arranged, an air inlet pipe arranged on an air outlet of the fan penetrates through the bottom of the left side of the drying box, a plurality of through holes are formed in the air inlet pipe, when the electric heating device is started, the fan blows external air into the drying box, and high-temperature air near the electric heating device is blown under the action of the through holes, so that the temperature in the drying box is uniform, and the drying effect of the device is further improved;

(3) the device is provided with a first line pressing roller, a telescopic shaft and an electric cylinder, wherein two ends of the first line pressing roller are connected with the telescopic shaft of the electric cylinder, and when no yarn penetrates into the device, the first line pressing roller is lifted by the electric cylinder, so that the height of the first line pressing roller is higher than that of dye, the first line pressing roller is prevented from being damaged by bubbles, and meanwhile, the yarn can conveniently penetrate through the device before the device is started;

(4) the device is provided with a spring, a telescopic rod, a sleeve pipe and a rubber supporting seat, wherein the spring, the telescopic rod and the sleeve pipe are matched to buffer the vibration generated by the dyeing box and the drying box, so that the noise in the operation process of the device is reduced;

(5) be provided with humidity transducer, humidity transducer installs in the second outlet port department of stoving case, detects the humidity on the yarn, and when humidity was higher, humidity transducer transmitted signal to control panel, and each motor stall of control panel control for the yarn stops an end time more in the stoving incasement, and the preventing means is thorough inadequately to the stoving of yarn.

Drawings

FIG. 1 is a front sectional view of the present invention;

FIG. 2 is an enlarged schematic view of the structure at the position A of the present invention;

FIG. 3 is a schematic front view of the present invention;

FIG. 4 is a rear view of the present invention;

FIG. 5 is a schematic diagram of the right view structure of the wire arranging frame and the comb teeth;

FIG. 6 is a schematic top view of the dyeing box of the present invention.

In the figure: 1. dyeing box, 101, first wire inlet, 102, wire arranging frame, 103, steering roller, 104, rotating shaft, 105, water inlet, 106, electromagnetic valve, 107, first wire pressing roller, 108, telescopic shaft, 109, electric cylinder, 110, first wire outlet, 111, control panel, 112, first glass outlet, 113, water outlet, 114, driving motor, 115, support frame, 116, comb teeth, 2, drying box, 201, second wire inlet, 202, connecting roller, 203, second wire pressing roller, 204, second wire outlet, 205, humidity sensor, 206, gas outlet, 207, electric heating device, 208, second glass outlet, 3, fan, 301, rubber support seat, 302, air inlet pipe, 303, through hole, 4, support plate, 401, spring, 402, telescopic rod, 403, sleeve pipe, 5 and dye.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a yarn dyeing device capable of realizing quick drying is disclosed, according to the figures 1, 3, 4, 5 and 6, a dyeing box 1 comprises a first yarn inlet 101, a yarn arranging frame 102, a steering roller 103, a rotating shaft 104, a water inlet 105, an electromagnetic valve 106, a first yarn pressing roller 107, a telescopic shaft 108, an electric cylinder 109, a first yarn outlet 110, a control panel 111, a first glass opening 112, a water outlet 113, a driving motor 114, a supporting frame 115 and comb teeth 116, the first yarn inlet 101 is arranged above the right end of the dyeing box 1, the first yarn outlet 110 is arranged above the left end of the dyeing box 1 to facilitate the yarn to enter and exit the dyeing box 1, the yarn arranging frame 102 is arranged on the right side of the top of the dyeing box 1, the comb teeth 116 are arranged below the yarn arranging frame 102, the two steering rollers 103 are arranged on the left side and the right side of the upper part inside the dyeing box 1, the steering roller 103 is arranged on the front wall and the rear wall of the dyeing box 1 through the rotating shaft 104, an output shaft of a driving motor 114 penetrates through the rear wall of the dyeing box 1 to be connected with a rotating shaft 104, which is beneficial to the rotation of a steering roller 103, a water inlet 105 is arranged at the right side of the top of the dyeing box 1, dye 5 is injected into the dyeing box 1 through the water inlet 105 to be convenient for the injection of the dye 5, two electric cylinders 109 are arranged at the front end and the rear end of the middle part of the top of the dyeing box 1, and the telescopic shaft 108 of the electric cylinder 109 penetrates through the dyeing box 1 and is connected with the front end and the rear end of the first line pressing roller 107, the left side of the front end of the dyeing box 1 is provided with a control panel 111, the middle part of the front end of the dyeing box is provided with a first glass port 112, the bottom of the front end of the dyeing box 1 is provided with a water outlet 113, the water inlet 105 and the water outlet 113 are both provided with an electromagnetic valve 106, which is beneficial to controlling the opening and closing of the electromagnetic valve 106 through the control panel 111, and then control the injection and discharge amount of the dye 5, two support frames 115 are installed at the rear of the dyeing box 1, and a driving motor 114 is arranged on the support frames 115.

As shown in fig. 1, 2 and 3, the drying box 2 includes a second wire inlet 201, a connecting roller 202, a second wire pressing roller 203, a second wire outlet 204, a humidity sensor 205, a gas outlet 206, an electric heating device 207 and a second glass opening 208, the second wire inlet 201 is disposed above the right end of the drying box 2, the second wire outlet 204 is disposed above the left end of the drying box 2 for facilitating the entry and exit of the yarn into and out of the drying box 2, the drying box 2 is located at the left side of the dyeing box 1, two connecting rollers 202 are disposed at the left and right sides above the inside of the drying box 2, two second wire pressing rollers 203 are disposed at the middle part of the inside of the drying box 2, the humidity sensor 205 is disposed at the left side of the top of the drying box 2, the gas outlet 206 is disposed at the top of the drying box 2, the electric heating device 207 is disposed at the bottom of the drying box 2, the second glass opening 208 is disposed at the middle part of the front end of, The drying box comprises an air inlet pipe 302 and through holes 303, a fan 3 is arranged on the left side of the drying box 2, the bottom of the fan 3 is supported by a rubber supporting seat 301, an air outlet of the fan 3 is connected with the air inlet pipe 302, the air inlet pipe 302 is provided with a plurality of through holes 303, the air inlet pipe 302 penetrates through the drying box 2, the air inlet pipe 302 is positioned below an electric heating device 207, hot air around the electric heating device 207 can be blown to the upper side by the fan 3, the temperature in the drying box 2 is uniform, a control panel 111 is electrically connected with an electromagnetic valve 106, an electric cylinder 109, a driving motor 114, a humidity sensor 205, the electric heating device 207 and the fan 3, starting and stopping of other electric elements in the control device can be controlled by the control panel 111, a supporting plate 4 comprises a spring 401, an expansion rod 402 and a sleeve pipe 403, the supporting plate 4 is arranged below the dyeing box 1 and the drying box 2, the upper side of the supporting plate 4 is connected with, and the telescopic rod 402 and the sleeve pipe 403 are installed in the spring 401, the bottom of the telescopic rod 402 is installed in the sleeve pipe 403, the top of the telescopic rod 402 is fixedly connected with the bottom of the dyeing box 1 or the drying box 2, and the bottom of the sleeve pipe 403 is fixedly connected with the supporting plate 4, so that the vibration generated by the device can be buffered by the cooperation of the spring 401, the telescopic rod 402 and the sleeve pipe 403.

The working principle is as follows: the humidity sensor 205 is SHT75, when the yarn dyeing apparatus for quick drying is used, firstly the apparatus is powered on, then the electric cylinder 109 is controlled by the control panel 111 to shrink the telescopic shaft 108, so that the height of the first thread pressing roller 107 is higher than that of the steering roller 103, then the yarn is extended into the dyeing box 1 from the first thread inlet 101, the position of the yarn is combed under the action of the thread tidying frame 102 and the comb teeth 116 in the dyeing box 1, the yarn is prevented from being twisted together, the yarn is flatly laid on the two steering rollers 103, then the yarn is passed through the first thread outlet 110 and the second thread inlet 201 into the drying box 2, the yarn covers the upper end of the right connecting roller 202, the yarn is tightened under the two second thread pressing rollers 203, then the drying box 2 is discharged from the second thread outlet 204 through the steering of the left connecting roller 202, and then the electric cylinder 109, the telescopic shaft 108 are controlled by the control panel 111, The driving motor 114, the humidity sensor 205, the electric heating device 207 and the fan 3 are started, the electric cylinder 109 drives the telescopic shaft 108 and the first line pressing roller 107 to immerse the yarns into the dye 5, the yarns are driven by the left steering roller 103 to turn, the steering roller 103 drives the yarns to move leftwards under the driving of the driving motor 114 to enter the drying box 2, the electric heating device 207 heats the air at the bottom of the drying box 2 to dry the yarns, the fan 3 blows the outside air into the drying box 2, the hot air is blown upwards under the action of the air inlet pipe 302 and the through hole 303, so that the temperature in the drying box 2 is relatively uniform, the drying effect of the device is improved, the humidity sensor 205 arranged above the left connecting roller 202 detects the humidity of the yarns, when the moisture content in the yarns is excessive, the humidity sensor 205 sends a signal to the control panel 111, the control panel 111 controls each motor to stop running, so that the yarn stays in the drying box 2 for a period of time, the drying is prevented from being incomplete, the bottom of the dyeing box 1 and the drying box 2 is provided with a supporting plate 4, the supporting plate 4 buffers the vibration generated in the running process of the device through the matching of a spring 401, an expansion rod 402 and a sleeve pipe 403, so that the noise of the device is reduced, when the device is impacted, the impact force is buffered, the normal operation of elements in the device is protected, the rubber supporting seat 301 has the same protection effect on the fan 3, the conditions in the dyeing box 1 and the wire arranging rack 2 can be observed through the first glass port 112 and the second glass port 208 respectively when the device is operated, when the dye is not enough, the electromagnetic valve 106 on the water inlet 105 is controlled to open through the control panel 111, and then the dye is injected, and the content which is not described in detail in the specification belongs to the prior art which is well known to a person skilled in the art.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

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