阅读说明：本技术 一种高压自紧式管道堵头及其应用 (High-pressure self-tightening type pipeline plug and application thereof ) 是由 单广斌 黄贤滨 潘隆 刘艳 屈定荣 于 2019-10-08 设计创作，主要内容包括：本发明公开了一种高压自紧式管道堵头及其应用,属于工业管道密封技术领域,所述高压自紧式管道堵头,包括沿管道端部插入并密封管道的封堵装置和安装于管道外侧的锁紧装置,所述锁紧装置锁紧所述的封堵装置与管道。本发明的堵头安装时不需要焊接,封堵方便,可至少形成三次密封结构,保证了密封的可靠性,可用于柔性复合管的密封。(The invention discloses a high-pressure self-tightening type pipeline plug and application thereof, belonging to the technical field of industrial pipeline sealing. The plug of the invention does not need welding when being installed, is convenient to plug, can form a sealing structure for at least three times, ensures the sealing reliability, and can be used for sealing a flexible composite pipe.)

1. The utility model provides a high pressure self-tightening formula pipeline end cap which characterized in that: the pipeline plugging device comprises a plugging device which is inserted into the end part of the pipeline and seals the pipeline, and a locking device which is arranged on the outer side of the pipeline and locks the plugging device and the pipeline.

2. The high pressure, self-tightening pipe plug of claim 1, wherein: the plugging device comprises a tension rod, a sealing ring and a pipe end sleeve, the tension rod is inserted into the pipeline, the sealing ring is sleeved on the tension rod, and the pipe end sleeve is installed at the end part of the pipeline.

3. The high pressure, self-tightening, pipe plug as defined in claim 2, wherein: the locking device comprises a pressing sleeve and a hoop, the pressing sleeve and the hoop are sleeved on the outer side of the pipeline and lock the plugging device and the pipeline.

4. The high pressure, self-tightening, pipe plug as defined in claim 3, wherein: one end of the tensioning rod is provided with threads and is provided with a nut to form a pipe end sealing structure; the middle part of the tensioning rod is provided with a conical section, and the tail end of the tensioning rod is provided with an end pressing ring.

5. The high pressure, self-tightening, pipe plug as defined in claim 4, wherein: the sealing ring is sleeved at the conical section of the tensioning rod, the inner ring of the sealing ring is attached to the conical section, and the outer ring of the sealing ring is attached to the inner surface of the pipeline; the end pressing ring is attached to the sealing ring; and under the pressure action of the nut, sealing is formed between the sealing ring and the inner surface of the pipeline and between the sealing ring and the tightening rod.

6. The high pressure, self-tightening, pipe plug as defined in claim 4, wherein: the pipe end sleeve is provided with a sealing support ring, a through hole and a conical sealing surface, and the conical sealing surface is attached to the inner surface of the pipeline; the tightening rod penetrates through the through hole, and under the action of the pressure of the nut, the conical sealing surface of the pipe end sleeve and the inner surface of the pipeline form a sealing structure.

7. The high pressure, self-tightening, pipe plug as defined in claim 3, wherein: the pipe end sleeve is connected with the pressing sleeve through threads, and the pressing sleeve presses the hoop ring to realize tight fastening and fixing with the pipeline.

8. The high pressure, self-tightening pipe plug as defined in any one of claims 5 to 7, wherein: the number of the sealing rings is not less than two.

9. The high pressure, self-tightening, pipe plug as defined in claim 8, wherein: the diameters of the inner rings of the sealing rings are different, and the inner rings of all the sealing rings are respectively attached and sealed with the conical sections of the tensioning rods.

10. The high pressure, self-tightening pipe plug as defined in any one of claims 3 to 7, wherein: the hoop is two wedge-shaped semi-rings.

11. The high pressure, self-tightening, pipe plug as defined in claim 10, wherein: the two semi-rings of the hoop are connected through an elastic connecting belt.

12. Use of a high pressure self-tightening pipe plug as claimed in any one of claims 1 to 7, wherein: the pipe orifice plugging device is used for plugging the pipe orifice of a pipeline.

13. The method of installing a high pressure, self-clinching pipe plug as recited in any of claims 4 to 7, including:

installing a plugging device;

and a step of installing the locking device.

14. The method for installing the high-pressure self-tightening pipe plug as claimed in claim 13, wherein the method comprises the following steps:

(1) the tensioning rod is inserted into the pipeline;

(2) sequentially sleeving the sealing rings on the tensioning rods according to the diameter of the inner ring;

(3) sleeving a compression sleeve on the pipeline;

(4) sleeving the hoop on the pipeline;

(5) sleeving the pipe end sleeve at the pipe end, so that the tensioning rod penetrates through the through hole in the middle of the pipe end sleeve and the threads are exposed;

(6) the sleeve at the end of the adjusting pipe compresses the end part of the pipeline and adjusts the position of the hoop;

(7) screwing the compression sleeve on the thread of the pipe end sleeve through the thread, and enabling the hoop to tightly hold the outer surface of the pipeline by the force generated by the thread and enabling the conical sealing surface of the pipe end sleeve to be tightly combined with the inner surface of the pipeline to form a sealing surface;

(8) a nut is arranged on the tensioning rod and is screwed down according to the calculated pretightening force, and the sealing ring, the inner surface of the pipeline and the tensioning rod form a sealing surface;

(9) after the pipeline is pressed, the end face of the tension rod is pressed by the axial force towards the outside of the pipeline, the sealing specific pressure between the sealing ring and the tension rod and between the sealing ring and the pipeline is further increased, and self-tightening sealing is realized.

Technical Field

The invention belongs to the technical field of industrial pipeline sealing, and particularly relates to a high-pressure self-tightening type pipeline plug and application thereof.

Background

In petroleum and petrochemical production, pipelines need to be plugged when the process is changed. Because the material is flammable and explosive, the requirement on the sealing performance of the plug for sealing the end part of the pipeline is high, and sometimes the plug cannot be plugged in a welding mode. In the prior art, the pipe end sealing is realized by the main blind plate plugging modes of the pipeline and the like, and the problems of unreliable sealing performance, poor connection stability, complex installation, difficult disassembly and the like exist.

The plug, also called pipe cap, as the pipeline medium shutoff, prevent the instrument of pipeline medium outflow, current plug through threaded connection or welded fastening on the pipeline, generally need to polish to the pipeline opening, tapping, mantle fiber or welding etc. mode just can realize sealed, to operating space narrow, the operation of working on fire is implemented difficultly, under the short many condition restriction environment of operating time, the operation such as tapping, welding of being not convenient for more is dismantled the inspection.

In order to solve the problems, CN203809948U discloses a novel sealing connection structure for a pipeline and a plug, which adopts a tapered sealing rubber gasket and an end flat gasket, and is connected with the pipeline plug by screwing a nut, so as to extrude the tapered sealing rubber gasket and the end flat gasket to form a seal with the pipeline. The plug can be installed quickly without firing operation. However, the sealing connection structure for the pipeline and the plug disclosed in CN203809948U is poor in sealing performance and weak in connection fixation firmness, and although the tapered sealing rubber pad and the end flat pad have sealing and anti-slip effects, the tapered inclined direction of the tapered sealing rubber pad and the end flat pad is arranged towards the direction of the pipe orifice, so that self-locking cannot be formed. The sealing part is arranged on the outer side of the pipeline and is not suitable for sealing the composite pipeline with the reinforcing layer.

CN207179029U discloses sealed end cap of self-locking type industry pipeline, has designed two thread bush, through screwing up the pipeline end cap, turns into the pressure on the enclasping ring with the axial force that acts on the pipeline end cap to realize the sealed of pipeline, have certain self-tightening effect, be convenient for in the narrow and small, the high environment of requirement in space dismouting. However, the pipe sealing plug disclosed in CN207179029U mainly relies on the sealing material in the sealing groove 211 and the internal thread sleeve connected with the pipe plug to form sealing at the plug side, and has the disadvantages of complex structure, large plug volume, high processing precision, high requirement for coaxiality of the sealed pipe, low gasket sealing specific pressure, and difficulty in being used in high-pressure environment. The sealing points are many, and the reliability is reduced. The same is also not true for sealing composite pipes with reinforcement layers.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the high-pressure self-tightening type pipeline plug and the application thereof, the plug is installed without welding, sealing can be realized only by tightening a nut on a tightening rod, and the plugging is convenient; the primary seal of the invention is a sealing surface formed by the inner surface and the plug, and the balance of the inner and outer forces is considered, thus the invention can be used for sealing the flexible composite pipe.

In order to solve the technical problems, the invention adopts the technical scheme that:

the invention provides a high-pressure self-tightening type pipeline plug which comprises a plugging device and a locking device, wherein the plugging device is inserted into the end part of a pipeline and seals the pipeline, the locking device is installed on the outer side of the pipeline, and the locking device locks the plugging device and the pipeline.

Furthermore, the plugging device comprises a tension rod, a sealing ring and a pipe end sleeve, the tension rod is inserted into the pipeline, the sealing ring is sleeved on the tension rod, and the pipe end sleeve is installed at the end part of the pipeline.

Furthermore, the locking device comprises a compression sleeve and a hoop, the compression sleeve and the hoop are sleeved on the outer side of the pipeline and lock the plugging device and the pipeline.

Furthermore, one end of the tightening rod is provided with threads, and a nut is installed on the tightening rod to form a pipe end sealing structure; the middle part of the tensioning rod is provided with a conical section, and the tail end of the tensioning rod is provided with an end pressing ring.

Further, the sealing ring is sleeved at the conical section of the tensioning rod, the inner ring of the sealing ring is attached to the conical section, and the outer ring of the sealing ring is attached to the inner surface of the pipeline; the end pressing ring is attached to the sealing ring; and under the pressure action of the nut, sealing is formed between the sealing ring and the inner surface of the pipeline and between the sealing ring and the tightening rod.

Further, the pipe end sleeve is provided with a sealing support ring, a through hole and a conical sealing surface, and the conical sealing surface is attached to the inner surface of the pipeline; the tightening rod penetrates through the through hole, and under the action of the pressure of the nut, the conical sealing surface of the pipe end sleeve and the inner surface of the pipeline form a sealing structure.

Furthermore, the pipe end sleeve is in threaded connection with the compression sleeve, and the compression sleeve compresses the hoop to realize tight fastening and fixing with the pipeline.

Further, the sealing rings are not less than two groups.

Furthermore, the diameters of the inner rings of the sealing rings are different, and the inner rings of all the sealing rings are respectively attached and sealed with the conical sections of the tensioning rods.

Furthermore, the hoop is two wedge-shaped semi-rings.

Furthermore, the two half rings of the hoop are connected through an elastic connecting belt.

The invention also provides application of the high-pressure self-tightening type pipeline plug, which is used for plugging the pipe orifice of a pipeline.

The invention also provides an installation method of the high-pressure self-tightening type pipeline plug, which comprises the following steps:

installing a plugging device;

and a step of installing the locking device.

Further, the installation method of the high-pressure self-tightening type pipeline plug specifically comprises the following steps:

(1) the tensioning rod is inserted into the pipeline;

(2) sequentially sleeving the sealing rings on the tensioning rods according to the diameter of the inner ring;

(3) sleeving a compression sleeve on the pipeline;

(4) sleeving the hoop on the pipeline;

(5) sleeving the pipe end sleeve at the pipe end, so that the tensioning rod penetrates through the through hole in the middle of the pipe end sleeve and the threads are exposed;

(6) the sleeve at the end of the adjusting pipe compresses the end part of the pipeline and adjusts the position of the hoop;

(7) screwing the compression sleeve on the thread of the pipe end sleeve through the thread, and enabling the hoop to tightly hold the outer surface of the pipeline by the force generated by the thread and enabling the conical sealing surface of the pipe end sleeve to be tightly combined with the inner surface of the pipeline to form a sealing surface;

(8) a nut is arranged on the tensioning rod and is screwed down according to the calculated pretightening force, and the sealing ring, the inner surface of the pipeline and the tensioning rod form a sealing surface;

(9) after the pipeline is pressed, the end face of the tension rod is pressed by the axial force towards the outside of the pipeline, the sealing specific pressure between the sealing ring and the tension rod and between the sealing ring and the pipeline is further increased, and self-tightening sealing is realized.

Compared with the prior art, the invention has the advantages that:

(1) according to the high-pressure self-tightening type pipeline plug, the pre-tightening force of the bolt is transmitted to the sealing ring through the conical tensioning rod, under the combined action of the pipe end sleeve, the conical section of the tensioning rod and the end portion pressing ring, sealing is formed between the sealing ring and the inner wall of the pipeline and between the sealing ring and the tensioning rod, sealing can be achieved only by screwing the nut at the threaded end of the tensioning rod, and the high-pressure self-tightening type pipeline plug is used for plugging the pipe end of a high-pressure pipeline.

(2) The invention can form a sealing structure for at least three times, ensures the sealing reliability, has the main sealing of the sealing surface formed by the inner surface and the plug, considers the balance of the inner and outer forces, and can be used for sealing the flexible composite pipe.

(3) The high-pressure self-tightening pipeline plug is convenient to plug, is easy to disassemble and is convenient to overhaul.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

FIG. 1 is a cross-sectional view of the high pressure self-tightening pipe plug of the present invention taken along the axial direction of the pipe;

FIG. 2 is a view of the tension bar of the present invention (front view);

FIG. 3 is a side view of the tension bar of the present invention;

FIG. 4 is a view showing a structure of a pipe end socket of the present invention (front view);

FIG. 5 is a view showing a structure of a pipe end socket of the present invention (side view);

FIG. 6 is a view of the structure of the hoop of the present invention.

In the drawings, 1, a tension rod; 2. a seal ring; 3. a tube end sleeve; 4. compressing the sleeve; 5. a hoop; 6. a pipeline;

11. a thread A; 12. a tapered section; 13. an end compression ring;

31. a sealing support ring; 32. a thread B; 33. a through hole; 34. a tapered sealing surface;

51. an upper half ring; 52. a lower half ring; 53. an elastic connecting belt.

Detailed Description

The invention is further described with reference to the following figures and specific embodiments.

Example 1

As shown in fig. 1, the high-pressure self-tightening pipe plug includes a plugging device inserted into and sealing a pipe along an end of the pipe and a locking device installed at an outer side of the pipe, the locking device being used to lock the plugging device and the pipe.

The plugging device comprises a tension rod 1, a sealing ring 2 and a pipe end sleeve 3, the locking device comprises a compression sleeve 4 and a hoop 5, the tension rod 1 is inserted into the pipeline 6, the sealing ring 2 is sleeved on the tension rod 1, and the pipe end sleeve 3 is installed at the end part of the pipeline 6; the compression sleeve 4 and the hoop 5 are sleeved outside the pipeline 6.

After the plug is installed, at least three sealing structures can be formed, and the reliability of pipeline sealing is guaranteed. The sealing structure will be described below with reference to the structures and connection relationships of the respective constituent parts.

As shown in fig. 1 to 3, a thread a11 is provided at one end of the tightening rod 1, the thread a11 is a fine thread for easy self-tightening, and a nut is installed to form a tube end sealing structure, and the tube end sealing is achieved by tightening the nut at the threaded end of the tightening rod 1. The middle part of the tension rod 1 is provided with a conical section 12, and the tail end of the tension rod 1 is provided with an end pressing ring 13.

The sealing ring 2 is sleeved at the conical section 12 of the tension rod 1, the inner ring of the sealing ring 2 is attached to the conical section 12, and the outer ring of the sealing ring 2 is attached to the inner surface of the pipeline 6; the end pressing ring 13 is attached to the sealing ring 2; under the action of the pressure of the nut, a seal is formed between the sealing ring 2 and the inner surface of the pipeline 6 and between the sealing ring 2 and the tightening rod 1.

As shown in fig. 1, 4 and 5, the ferrule 3 is provided with a seal support ring 31, a thread B32, a through hole 33 and a tapered sealing surface 34, and the tapered sealing surface 34 is fitted to the inner surface of the pipe 6. The tightening rod 1 passes through the through hole 33, and the tapered sealing surface 34 of the pipe end sleeve 3 forms a sealing structure with the inner surface of the pipe 6 under the action of the nut pressure.

The pipe end sleeve 3 is connected with the compression sleeve 4 through threads, and the compression sleeve 4 compresses the hoop 5 to realize the tight fastening and fixing with the pipeline 6. The pipeline 6 is acted by the outward force of the sealing ring 2, the outer side of the pipeline 6 is acted by the pressing force of the hoop 5, and the two forces are mutually offset, so that the unidirectional deformation of the pipeline is limited.

In other words, with the increase of the pretightening force, at least three times of sealing structures can be formed, the pretightening force of the bolt is transmitted to the sealing ring 2 through the tensioning rod 1, and under the combined action of the pipe end sleeve 3, the conical section 12 of the tensioning rod 1 and the tail pressing ring 13, sealing is formed between the sealing ring 2 and the inner wall of the pipeline 6 and between the sealing ring 2 and the tensioning rod 1. And (4) screwing a pretightening nut at the threaded end of the tightening rod 1 to realize pipe end sealing. The conical sealing surface 34 of the pipe end sleeve 3 forms a sealing structure with the inner surface of the pipe 6.

As a preferred embodiment, the sealing rings 2 are not less than two groups, and different materials and forms can be selected. The inner ring diameter of each sealing ring 2 is different, and the inner rings of all sealing rings 2 are respectively in fit sealing with the conical section 12 of the tightening rod 1.

In a preferred embodiment, the hoop 5 is formed by two wedge-shaped half rings (an upper half ring 51 and a lower half ring 52) connected by a flexible connecting band 53.

Example 2

The embodiment introduces the application of the high-pressure self-tightening type pipeline plug, is used for plugging the pipe orifices of industrial pipelines and other daily pipelines, is suitable for most types of metal, nonmetal and composite pipelines and flexible composite pipes with reinforcing layers, and is convenient to disassemble and assemble and firm in sealing.

The structure of the high-pressure self-tightening pipe plug is as described in example 1, and the description thereof is omitted.

The installation method of the high-pressure self-tightening type pipeline plug comprises the following steps: a step of installing a plugging device and a step of installing a locking device.

The more specific operation steps are as follows:

the installation method (using step) of the high-pressure self-tightening type pipeline plug comprises the following steps:

(1) the tension rod 1 is inserted into the pipeline 6;

(2) sequentially sleeving the sealing rings 2 on the tensioning rod 1 according to the diameter of the inner ring;

(3) sleeving the compression sleeve 4 on the pipeline 6;

(4) sleeving the hoop 5 with the elastic connecting band 53 on the pipeline 6;

(5) sleeving the pipe end sleeve 3 at the pipe end, so that the tensioning rod 1 penetrates through the through hole 33 in the middle of the pipe end sleeve 3 and the thread A11 is exposed;

(6) the pipe end sleeve 3 is adjusted to tightly press the end part of the pipeline 6, and the position of the hoop 5 is adjusted to be a certain distance (generally 1-8mm, adjusted according to the material and thickness of the pipeline) away from the pipe end sleeve 3;

(7) screwing the compression sleeve 4 on the thread B32 of the pipe end sleeve 3 through threads, wherein the force generated by the threads enables the hoop 5 to embrace the outer surface of the pipeline 6 and enables the conical sealing surface 34 of the pipe end sleeve 3 to be tightly combined with the inner surface of the pipeline 6 to form a sealing surface;

(8) a nut is arranged on the tension rod 1 and is screwed down according to the calculated pretightening force, and the sealing ring 2, the inner surface of the pipeline 6 and the tension rod 1 form a sealing surface;

(9) after the pipeline 6 is pressed, the end face of the tension rod 1 is pressed by the axial force towards the outside of the pipeline, the sealing specific pressure between the sealing ring 2 and the tension rod 1 as well as between the sealing ring and the pipeline 6 is further increased, and self-tightening sealing is realized.

Example 3

In this embodiment, a method for sealing an end of a pipeline is described, and the high-pressure self-tightening type pipeline plug described in embodiment 1 is used to be installed at an opening of an end of the pipeline, and specific installation steps may refer to those described in embodiment 2, and are not described herein again.

By the pipeline end sealing method, various types of pipelines including metal, nonmetal, composite pipelines with reinforcing layers, flexible composite pipes and the like can be sealed, sealing points are multiple, and reliability is high.

In conclusion, according to the high-pressure self-tightening type pipeline plug, the pre-tightening force of the bolt is transmitted to the sealing ring through the conical tensioning rod, under the combined action of the pipe end sleeve, the conical section of the tensioning rod and the end portion pressing ring, sealing is formed between the sealing ring and the inner wall of the pipeline and between the sealing ring and the tensioning rod, sealing can be achieved only by screwing the nut at the threaded end of the tensioning rod, the high-pressure self-tightening type pipeline plug is used for plugging the pipe end of the high-pressure pipeline, and can also be used for sealing a flexible composite pipe.

It is understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art should understand that they can make various changes, modifications, additions and substitutions within the spirit and scope of the present invention.