阅读说明：本技术 一种磁性旋转编码器 (Magnetic rotary encoder ) 是由 叶佳芳 姚国江 任云龙 符斌 何轶芳 陆娉 严晓 闵志强 陆金菊 沈华 琚光平 于 2020-12-03 设计创作，主要内容包括：本发明涉及了一种磁性旋转编码器,包括配套使用的磁盘和传感器组件。传感器组件布置于磁盘的外围,以检测磁盘旋转时磁场的变化。磁盘包括盘体和磁块。磁块的数量设置为多个,均匀地嵌合于盘体的侧壁上。围绕盘体的侧壁均布有多个与磁块相适配的镶嵌凹槽。如此一来,一方面,省去了传统工艺中的刮胶工序,从而避免了大量人力、物力的投入,利于降低磁盘的制造成本,且提高了成型效率；另一方面,有效地提高了磁块相对于盘体的固定力,避免后期在实际应用过程中发生脱落现象；再一方面,提高了各磁块的相对位置精度,进而确保了角速度的测试精度。(The invention relates to a magnetic rotary encoder, which comprises a magnetic disc and a sensor assembly which are matched for use. A sensor assembly is disposed at the periphery of the magnetic disk to detect changes in the magnetic field as the magnetic disk rotates. The magnetic disk comprises a disk body and magnetic blocks. The magnetic blocks are arranged in a plurality of numbers and are uniformly embedded on the side wall of the tray body. A plurality of embedded grooves matched with the magnetic blocks are uniformly distributed on the side wall of the disk body. Therefore, on one hand, a glue scraping procedure in the traditional process is omitted, so that the investment of a large amount of manpower and material resources is avoided, the manufacturing cost of the magnetic disk is reduced, and the forming efficiency is improved; on the other hand, the fixing force of the magnetic block relative to the disk body is effectively improved, and the phenomenon of falling off in the practical application process in the later period is avoided; on the other hand, the relative position precision of each magnetic block is improved, and the testing precision of the angular speed is further ensured.)

1. A magnetic rotary encoder comprises a magnetic disc and a sensor assembly which are used together; the sensor assembly is arranged at the periphery of the magnetic disc to detect the change of a magnetic field when the magnetic disc rotates, and is characterized in that the magnetic disc comprises a disc body and magnetic blocks; the magnetic blocks are arranged in a plurality and are uniformly embedded on the side wall of the tray body; a plurality of embedded grooves matched with the magnetic blocks are uniformly distributed on the side wall of the disk body.

2. The magnetic rotary encoder of claim 1, wherein the disc is made of a non-magnetic material.

3. The magnetic rotary encoder of claim 1, wherein the cross-sectional shape of the inlay groove is trapezoidal.

4. The magnetic rotary encoder of claim 1, further comprising an adhesive body; the adhesive body is formed between the magnetic block and the embedding groove.

5. The magnetic rotary encoder of claim 4, wherein the disc is an integral precision injection molded part; in the injection molding process, the embedding groove is directly formed on the tray body.

6. The magnetic rotary encoder according to claim 5, wherein a plurality of glue-receiving grooves are formed in the recessed insert groove so as to be evenly distributed in the width direction thereof.

7. The magnetic rotary encoder of claim 6, wherein the glue receiving groove is directly formed in the insert groove during the injection molding process.

8. The magnetic rotary encoder according to any of claims 1 to 7, wherein the sensor assembly comprises a sensor, an external lead, and a connection plate; the sensor is fixed on the connecting plate; the external lead transversely penetrates through the connecting plate and is electrically connected with the sensor; the connecting plate is provided with a connecting through hole so as to realize the detachable fixation with the peripheral casing by means of a screw.

9. The magnetic rotary encoder of claim 8, wherein at least two positioning posts extend from the connecting plate, and correspondingly positioning holes are formed in the peripheral casing and are matched with the positioning posts in position and size.

10. The magnetic rotary encoder of claim 8, wherein the sensor is a hall effect sensor or a magnetoresistive sensor.

Technical Field

The invention relates to the technical field of encoder manufacturing, in particular to a magnetic rotary encoder.

Background

A magnetic rotary disc and a magnetic resistance sensor are arranged in the magnetic encoder. The rotation of the magnetic turntable can cause the change of the internal magnetic field intensity, and the magnetic resistance sensor can output signals after detecting the change of the magnetic field intensity and processing the signals through a circuit. The number of poles of the magnetic turntable, the number of magnetoresistive sensors and the way in which the signals are processed determine the resolution of the magnetic encoder. The magnetic field principle is used to generate a signal, which has an advantage that the magnetic field signal is not affected by dust, moisture, high temperature and vibration, and thus, the magnetic encoder is widely used in the field of manufacturing of a traction machine, etc. to monitor the angular velocity of the main shaft of the traction machine in real time.

The magnetic turntable comprises a turntable body and a magnetic sheet. The quantity of magnetic sheet sets up to a plurality ofly, and carries out circumference equipartition around the lateral wall of disk body. In the prior art, as shown in fig. 1, the magnetic sheets are fixed to the disk body by adhesion. Therefore, on one hand, the self-fixing force of the magnetic sheet is limited, and the magnetic sheet is easy to fall off from the disc body under the action of external force, so that the function of the magnetic encoder is disabled; on the other hand, in the bonding process, a glue layer is required to be attached to the outer side wall of the disk body in advance, and after the magnetic disk bonding process is finished, a large amount of manpower and material resources are required to be invested to clean the residual glue layer between the magnetic disks; on the other hand, during the curing process of the glue layer, the magnetic sheet is easy to generate relative position change phenomenon due to insufficient adhesive force. Thus, a skilled person is urgently needed to solve the above problems.

Disclosure of Invention

Accordingly, in view of the above-mentioned problems and disadvantages, the present inventors have collected relevant information, evaluated and considered in many ways, and made various experiments and modifications by those skilled in the art after many years of research and development, which have resulted in the appearance of the magnetic rotary encoder.

In order to solve the technical problem, the invention relates to a magnetic rotary encoder which comprises a magnetic disc and a sensor assembly which are matched for use. A sensor assembly is disposed at the periphery of the magnetic disk to detect changes in the magnetic field as the magnetic disk rotates. The magnetic disk comprises a disk body and magnetic blocks. The magnetic blocks are arranged in a plurality of numbers and are uniformly embedded on the side wall of the tray body. A plurality of embedded grooves matched with the magnetic blocks are uniformly distributed on the side wall of the disk body.

As a further improvement of the solution according to the invention, the disk body is preferably made of a non-magnetic material.

As a further improvement of the technical scheme of the invention, the cross section of the inlaid groove is preferably trapezoidal.

As a further improvement of the technical solution of the present invention, the magnetic rotary encoder further includes an adhesive body. The bonding body is formed between the magnetic block and the embedding groove.

As a further improvement of the technical scheme of the invention, the disc body is preferably an integral precision injection molding piece. In the process of injection molding, the embedded groove is directly formed on the tray body.

As a further improvement of the technical scheme of the invention, a plurality of glue containing grooves which are uniformly distributed along the width direction of the embedding groove are formed in the embedding groove.

As a further improvement of the technical scheme of the invention, in the process of injection molding, the glue containing groove is directly formed in the embedded groove.

As a further improvement of the technical scheme of the invention, the sensor assembly comprises a sensor, an external lead and a connecting plate. The sensor is fixed on the connecting plate. The external lead crosses the connection board and is electrically connected with the sensor. The connecting plate is provided with a connecting through hole so as to realize the detachable fixation with the peripheral casing by means of a screw.

As a further improvement of the technical scheme of the invention, at least two positioning columns extend from the connecting plate, and correspondingly, positioning holes matched with the positioning columns in position and size are formed in the peripheral casing.

As a further improvement of the technical solution of the present invention, the sensor is preferably a hall effect sensor or a magnetoresistive sensor.

Compared with the magnetic rotary encoder with the traditional design structure, the magnetic block is used for generating the magnetic field signal of the rotary motion. The magnetic block is fixed with the disc body in an embedding mode, so that on one hand, a glue scraping procedure in the traditional process is omitted, the investment of a large amount of manpower and material resources is avoided, the manufacturing cost of the magnetic disc is reduced, and the forming efficiency is improved; on the other hand, the fixing force of the magnetic block relative to the disk body is effectively improved, and the phenomenon of falling off in the practical application process in the later period is avoided; on the other hand, the relative position precision of each magnetic block is improved, and the testing precision of the angular speed is further ensured.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a perspective view of a first embodiment of a magnetic rotary encoder according to the present invention.

FIG. 2 is a perspective view of a magnetic disk in a first embodiment of a magnetic rotary encoder of the present invention.

FIG. 3 is a perspective view of a disc in a first embodiment of a magnetic rotary encoder of the present invention.

FIG. 4 is a perspective view of a sensor assembly in a first embodiment of a magnetic rotary encoder according to the present invention.

FIG. 5 is a perspective view of a magnetic disk in a second embodiment of the magnetic rotary encoder of the present invention.

Fig. 6 is an enlarged view of part I of fig. 5.

FIG. 7 is a perspective view of a magnetic disk in a third embodiment of the magnetic rotary encoder of the present invention.

Fig. 8 is a partial enlarged view II of fig. 7.

Fig. 9 is a perspective view of a disc body in a third embodiment of the magnetic rotary encoder of the present invention.

Fig. 10 is a partially enlarged view III of fig. 9.

1-a magnetic disk; 11-a tray body; 111-damascene grooves; 1111-glue containing groove; 12-a magnetic block; 13-a cohesive body; 2-a sensor assembly; 21-a sensor; 22-external lead; 23-a connecting plate; 231-coupling through holes; 232-positioning column.

Detailed Description

As will be described in more detail below with reference to specific embodiments, it is known that a magnetic rotary encoder, often also referred to as a magneto-electric encoder, is a novel angle or displacement measuring device, which uses a magneto-resistive or hall element to measure an angle or displacement value of a changing magnetic material. The change of the angle or the displacement of the magnetic material can cause the change of a certain resistance or voltage, the variable quantity is amplified through the amplifying circuit, and a pulse signal or an analog quantity signal is output after the processing of the single chip microcomputer, so that the purpose of measurement is achieved.

As shown in fig. 1, the magnetic rotary encoder is mainly constituted by a magnetic disk 1 and a sensor assembly 2. The sensor may preferably be a hall effect sensor or a magneto-resistive sensor, depending on the actual application scenario. For a traction machine, a magnetic disk 1 is sleeved on a transmission main shaft and synchronously performs circumferential rotation motion along with the transmission main shaft; and the sensor assembly 2 is fixed on a casing positioned on one side of the transmission shaft and is matched with the magnetic disk 1 for use so as to monitor the circumferential rotation speed of the transmission main shaft in real time.

In the related art, a magnetic disk includes a disk body and a magnetic sheet. The magnetic sheets are arranged in a plurality of numbers and evenly distributed and attached around the peripheral side wall of the disk body, so that the magnetic disks are recorded into a plurality of small magnetic poles at equal intervals, and after the magnetic poles are magnetized, a space magnetic leakage field which is periodically distributed is generated during rotation. The sensor component converts a changing magnetic field signal into a resistance value change through a magnetoresistance effect, the changing resistance is converted into a voltage change under the action of an external potential, and an analog voltage signal is converted into a digital signal which can be identified by the singlechip through the processing of a subsequent signal processing circuit, so that the coding function of the magnetic rotary encoder is realized. However, when the magnetic sheet is subjected to an external force, the magnetic sheet is easily separated from the disk body, and the function of the magnetic encoder is disabled.

In view of this, fig. 2 shows a schematic perspective view of a magnetic disk in a first embodiment of the magnetic rotary encoder of the present invention, which is mainly composed of a disk body 11 and magnetic blocks 12. Wherein, the number of magnetic blocks 12 is set to be a plurality, and the magnetic blocks are evenly embedded on the side wall of the tray body 11. A plurality of embedding grooves 111 (shown in fig. 3) matched with the magnetic blocks 12 are uniformly distributed around the side wall of the tray body 11. By adopting the technical scheme, the magnetic block 12 is adopted to replace the magnetic sheet, and the fixing mode is changed correspondingly. Therefore, on one hand, a glue scraping procedure in the traditional process is omitted, so that the investment of a large amount of manpower and material resources is avoided, the manufacturing cost of the magnetic disk 1 is reduced, and the forming efficiency is improved; on the other hand, the fixing force of the magnetic block 12 relative to the disc body 11 is effectively improved, and the phenomenon of falling off in the practical application process in the later period is avoided; on the other hand, the relative position precision of each magnetic block 12 is improved, and the testing precision of the angular speed is further ensured.

The plate 11 is preferably made of a non-magnetic material, for example, a plastic material may be selected for injection molding to reduce the self weight of the plate as much as possible, and thus reduce the moment of inertia thereof. In addition, in the injection molding process, the insert groove 111 may be directly formed on the tray body 11 (as shown in fig. 3), so that a machining process after the tray body 11 is formed may be eliminated, thereby reducing the manufacturing cost and improving the manufacturing efficiency to a certain extent.

As a further optimization of the above-described magnetic rotary encoder structure, the sectional shape of the inlay groove 111 is preferably trapezoidal (as shown in fig. 3). Thus, the requirement for the alignment precision of the magnetic block 12 in the insertion process can be relaxed, and the molding efficiency of the magnetic disk 1 can be improved to a certain extent. As is known, the fixing of magnetic block 12 in inlay groove 111 can be achieved in various ways, such as riveting, welding, etc.

Fig. 4 is a perspective view showing a sensor assembly in a first embodiment of the magnetic rotary encoder according to the present invention, and it can be understood that the sensor assembly is mainly composed of a sensor 21, an external lead 22, and a connecting plate 23. Wherein the sensor 21 is fixed to the connection plate 23. External leads 22 traverse the connection plate 23 and make electrical connection with the sensor 21. A coupling through-hole 231 is opened on the connection plate 23 to detachably fix it to the peripheral housing by means of a screw. Therefore, the magnetic rotary encoder is convenient to disassemble and replace or replace with a new one, and the maintenance difficulty of the magnetic rotary encoder is reduced.

As is known, the position accuracy of the sensor 21 relative to the magnetic disk 1 has a crucial influence on the detection accuracy of the angular velocity, and therefore, at least two positioning posts 232 may extend from the connecting plate 23, and correspondingly, positioning holes (as shown in fig. 4) are formed in the peripheral housing and are adapted to the positions and sizes of the positioning posts 232. In the actual sensor mounting process, the positioning posts 232 are inserted into the positioning holes, and then the sensor is finally fixed by screwing the positioning posts with the aid of screws, so that the influence of the gaps between the screws and the matched coupling through holes 231 on the position accuracy is eliminated.

Fig. 5 and 6 respectively show a schematic perspective view and a partially enlarged view II of a magnetic disk in a second embodiment of a magnetic rotary encoder according to the present invention, which are different from the first embodiment in that: the magnetic block 12 is preferably fixed to the tray 11 by bonding, that is, a bonding body 13 is formed between the magnetic block 12 and the embedding groove 111. Compared with the traditional riveting and welding mode, the bonding mode is easier to construct, and the construction cost is lower. In the actual construction process, a layer of glue needs to be coated in the embedding groove 111 in advance, then the magnetic blocks 12 are sequentially placed in the embedding groove 111, and then the magnetic blocks flow into the ultraviolet oven to shorten the curing time of the glue.

Fig. 7 and 8 respectively show a schematic perspective view of a magnetic disk and a partially enlarged view of fig. III in a third embodiment of the magnetic rotary encoder of the present invention, and it can be seen that the differences from the second embodiment are: a plurality of glue receiving grooves 1111 are formed in the insert groove 111 and are uniformly distributed in the width direction. And the glue receiving groove 1111 is directly formed in the insert groove 111 during the injection molding process (as shown in fig. 9 and 10). Therefore, on one hand, the binding force between the magnetic block 12 and the embedding groove 111 is effectively improved, and the fixing strength is further ensured; on the other hand, the overflow amount of the glue can be reduced to a certain extent, and the cleaning work of a large amount of residual glue layers is saved.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.