阅读说明：本技术 连接器 (Connector with a locking member ) 是由 权藤大志 于 2020-04-23 设计创作，主要内容包括：本公开能够减小安装有多个端子的凸部之间的间隔、容易制造,能够小型化并提高可靠性。连接器包括：半体部,各半体部包括连接器本体以及安装于所述连接器本体的多个端子；本体端部,使各半体部的连接器本体彼此对接,并形成在所述连接器本体的两端；以及加强配件,安装于对应的本体端部。所述连接器本体各为通过第一次嵌件成形与所述端子一体化的部件,且包括：凸部,在长度方向上延伸并保持所述端子；以及埋设部,连接于所述凸部的长度方向的两端。所述本体端部包括覆盖部,所述覆盖部覆盖各连接器本体的埋设部,且所述覆盖部为通过第二次嵌件成形与所述埋设部和所述加强配件一体化的部件。(The present disclosure can reduce the interval between the convex parts on which a plurality of terminals are mounted, is easy to manufacture, can be miniaturized, and can improve the reliability. The connector includes: half portions each including a connector body and a plurality of terminals mounted to the connector body; a body end part which makes the connector bodies of the half bodies butt against each other and is formed at both ends of the connector body; and a reinforcing fitting attached to the corresponding end portion of the body. The connector bodies are each a member integrated with the terminal by first insert molding, and include: a convex portion extending in a longitudinal direction and holding the terminal; and an embedded portion connected to both ends of the protruding portion in the longitudinal direction. The body end portion includes a covering portion that covers the embedded portion of each connector body, and the covering portion is a member integrated with the embedded portion and the reinforcement fitting by second insert molding.)

1. A connector, comprising:

half portions each including a connector body and a plurality of terminals mounted to the connector body;

a body end part which makes the connector bodies of the half bodies butt against each other and is formed at both ends of the connector body; and

a reinforcing fitting attached to the end of the body;

the connector bodies are each a member integrated with the terminal by first insert molding, and include: a convex portion extending in a longitudinal direction of the connector body and holding the terminal; and an embedded portion connected to both ends of the protruding portion in the length direction;

The body end includes a covering portion that covers the embedded portion of each connector body, and the covering portion is a member integrated with the embedded portion and the reinforcement fitting by second insert molding.

2. The connector of claim 1,

extension end portions are connected to both ends of the protruding portion in the longitudinal direction, and the embedded portion extends from the extension end portions.

3. Connector according to claim 1 or 2,

the reinforcement fitting includes: an upper plate extending in a width direction of the connector body; a pair of left and right leg portions connected to left and right side edges of the upper plate and extending downward; and an end wall outer covering part and an end wall inner covering part which are connected with the front and rear side edges of the upper plate and extend downwards,

the embedded portion is provided so as to at least partially overlap the upper plate, the leg portion, the end wall outer covering portion, and the end wall inner covering portion when viewed in the up-down, front-back, and left-right directions.

4. The connector of claim 3,

the embedded portion of each connector body includes: a parallel inner side surface extending in a longitudinal direction of the connector body and facing an embedded portion of another connector body,

A distance (L2) between the parallel inner side faces facing each other is smaller than a width (L1) of an inner face covering of an end wall of the reinforcement fitting that is arranged to face a gap between the parallel inner side faces facing each other.

5. The connector of claim 4,

the end wall inner surface covering part is opposite to the inclined inner side surface of the embedded part, a gap is reserved between the end wall inner surface covering part and the inclined inner side surface, and the inclined inner side surface is connected to the parallel inner side surfaces which are opposite to each other and inclines relative to the length direction of the connector body.

6. The connector of claim 3,

the embedded portion of each connector body includes: an outer side surface extending in a longitudinal direction of the connector body and facing the leg portion of the reinforcing fitting,

a length (L4) of the lateral side is less than a length (L3) of the foot.

7. The connector according to any one of claims 2, 4-6,

the extension end of each connector body is inclined inward in the width direction of the connector and extends from both ends in the length direction of the projection, and the width of the body end is smaller than the width of the connector.

8. The connector of claim 3,

The extension end of each connector body is inclined inward in the width direction of the connector and extends from both ends in the length direction of the projection, and the width of the body end is smaller than the width of the connector.

9. A pair of connectors, characterized in that,

comprising the connector according to any one of claims 1 to 8, and a mating connector fitted with the connector.

Technical Field

The present disclosure relates to connectors.

Background

Conventionally, connectors such as substrate-to-substrate connectors have been used to electrically connect together a pair of parallel circuit substrates. Such connectors are mounted on respective facing surfaces of a pair of circuit boards, and are fitted to each other to be electrically connected (see, for example, patent document 1).

Fig. 11 is a perspective view showing a conventional connector.

In the drawing, 811 is a connector base mounted on a circuit substrate (not shown), the connector base having a pair of elongated projections 812 extending in the longitudinal direction. A plurality of terminals 861 are attached to the convex portion 812 in parallel in the longitudinal direction of the connector.

Further, the projections 812 are inserted into a pair of grooves formed on the mating base of the mating connector, respectively, when the connector is fitted with the mating connector, not shown. Thereby, the plurality of terminals 861 are respectively brought into contact with and conducted to the mating terminals (not shown) mounted side by side in the grooves.

Patent document 1: japanese patent laid-open No. 2001-126789

However, in the conventional connector, since the terminals 861 are integrally formed with the housing 811, in the case of miniaturization, the interval between the convex portions 812 may be narrowed, the pitch between the terminals 861 is reduced, making manufacturing difficult. In general, since the terminals 861 and the pair of convex portions 812 of the base 811 are integrated by a molding method called over-molding or insert molding, if the interval between the convex portions 812 becomes narrow and the pitch of the terminals 861 becomes small, it is difficult to accurately set the terminals 861 at positions corresponding to the pair of convex portions 812 in the molding die of the base 811.

Disclosure of Invention

Here, an object is to solve the problems of the conventional connector to be able to reduce the interval between the convex portions for mounting the plurality of terminals, and thereby to provide a connector which is easy to manufacture, can be miniaturized, and has high reliability.

Thus, the connector comprises: half portions each including a connector body and a plurality of terminals mounted to the connector body; a body end part which makes the connector bodies of the respective half parts butt against each other and is formed at both ends of the connector body; and a reinforcing fitting attached to the end of the body. The connector bodies are each a member integrated with the terminal by first insert molding, and include: a convex portion extending in a longitudinal direction of the connector body and holding the terminal; and an embedded portion connected to both ends of the protruding portion in the longitudinal direction. The body end includes a covering portion that covers the embedded portion of each connector body, and the covering portion is a member integrated with the embedded portion and the reinforcement fitting by second insert molding.

In the other connector, further, extension end portions are connected to both ends of the protruding portion in the longitudinal direction, and the embedded portion extends from the extension end portions.

In another connector, further, the reinforcement fitting includes: an upper plate extending in a width direction of the connector body; a pair of left and right leg portions connected to left and right side edges of the upper plate and extending downward; and an end wall outer covering portion and an end wall inner covering portion connected to front and rear side edges of the upper plate and extending downward. The embedded portion is provided so as to at least partially overlap the upper plate, the leg portion, the end wall outer covering portion, and the end wall inner covering portion when viewed in the up-down, front-back, and left-right directions.

In the other connector, further, the embedded portion of each connector body includes: and parallel inner side surfaces extending in a longitudinal direction of the connector body and facing an embedded portion of another connector body, wherein a distance L2 between the parallel inner side surfaces facing each other is smaller than a width L1 of an end wall inner surface covering portion of the reinforcing metal fitting disposed so as to face a gap between the parallel inner side surfaces facing each other.

In the other connector, the end wall inner surface covering portion is opposed to the inclined inner surface of the embedded portion with a gap therebetween, and the inclined inner surface is connected to the parallel inner surfaces opposed to each other and inclined with respect to the longitudinal direction of the connector body.

In the other connector, further, the embedded portion of each connector body includes: an outer side surface extending in a length direction of the connector body and facing a foot of the reinforcement fitting, and a length L4 of the outer side surface is smaller than a length L3 of the foot.

In the other connector, the extension end portion of each connector body is inclined inward in the width direction of the connector and extends from both ends in the longitudinal direction of the projection, and the width of the body end portion is smaller than the width of the connector.

The connector pair includes the connector of the present disclosure and a mating connector fitted with the connector.

According to the connector of the present disclosure, the interval between the convex portions to which the plurality of terminals are attached can be narrowed, the manufacturing is easy, the size can be reduced, and the reliability can be improved.

Drawings

Fig. 1 is a perspective view showing a first connector according to the present embodiment.

Fig. 2 is an exploded view showing the first connector according to the present embodiment.

Fig. 3 is a perspective view showing a left half body of the first connector according to the present embodiment.

Fig. 4 is a perspective view showing a first step of manufacturing the left half body of the first connector of the present embodiment.

Fig. 5A, 5B are two-side views showing a first step of manufacturing the first protrusive end portion of the first connector of the present embodiment, in which fig. 5A is a top view and fig. 5B is a bottom view.

Fig. 6A, 6B are two-side views showing a second step of manufacturing the first protrusive end portion of the first connector of the present embodiment, in which fig. 6A is a top view and fig. 6B is a bottom view.

Fig. 7A, 7B show enlarged views of essential parts of first and second steps of manufacturing the first protrusive end portion of the first connector of the present embodiment, in which fig. 7A is an enlarged view showing a portion E in fig. 5B, and fig. 7B is an enlarged view showing a portion F in fig. 6B.

Fig. 8A to 8D are sectional views showing first and second steps of manufacturing the first protrusive end portion of the first connector of the present embodiment, in which fig. 8A is a sectional view taken along line a-a in fig. 5A, fig. 8B is a sectional view taken along line B-B in fig. 5A, fig. 8C is a sectional view taken along line C-C in fig. 6A, and fig. 8D is a sectional view taken along line D-D in fig. 6A.

Fig. 9 is a perspective view showing a state immediately before fitting of the first connector and the second connector of the present embodiment when viewed from the first connector side.

Fig. 10 is an exploded view showing a left half body of a modification of the first connector according to the present embodiment.

Fig. 11 is a perspective view showing a conventional connector.

Wherein the reference numerals are as follows:

1 first connector

10A left half part

10B right half body part

11 first base

12 first convex part

12a, 111a fitting surface

12b, 14b, 15b outer side

12c, 14c, 15c on the medial side

13. 112a groove part

14 extended end portion

Upper surfaces 14a, 15a

14b1 inclined outer side surface

14b2 parallel outer side surface

14d, 15d lower surface

15 buried portion

15c1 parallel medial side

15c2 inclined medial side

15e end face

16 cover part

17 bottom plate part

17a, 111b mounting surface

18 first projection end

51 first reinforcing fitting

52 end wall outer covering

52a, 62, 156, 162 tail

53 inner surface of end wall

54 upper plate

55 feet

58 accessory material belt

58b, 68b cut part

61 first terminal

63 body part

64 upper end portion

64a embedded part

65. 165 contact part

65a contact recess

68 terminal material belt

68a connecting arm

101 second connector

111 second base

112 recess

113 second projection

114 side wall part

115 second terminal receiving cavity

115a second terminal receiving cavity

115b second terminal receiving cavity

121 second projecting end portion

122 fitting recess

151 second reinforcing fitting

152 second body portion

153 side covering part

154 contact side

161 second terminal

165a contact projection

811 base

812 convex part

861 terminal

Detailed Description

The lower surface will explain the embodiments in detail with reference to the drawings.

Fig. 1 is a perspective view showing a first connector according to the present embodiment, fig. 2 is an exploded view showing the first connector according to the present embodiment, and fig. 3 is a perspective view showing a left half portion of the first connector according to the present embodiment.

In the drawing, reference numeral 1 denotes a first connector which is one of a pair of board-to-board connectors as the connector of the present embodiment. The first connector 1 is a surface-mount type connector mounted on a surface of a first substrate (not shown) as a mounting component, and is fitted with a second connector 101 as a mating connector described later. Further, the second connector 101 is the other of the pair of board-to-board connectors, and is a surface mount type connector mounted on a surface of a second board (not shown) as a mounting component.

Note that although the first connector 1 and the second connector 101 of the present embodiment are ideally used for electrically connecting a first substrate as a substrate and a second substrate, they can also be used for electrically connecting other components. Examples of the first substrate and the second substrate include a printed circuit substrate, a Flexible Flat Cable (FFC), a flexible printed circuit substrate (FPC), and the like used in electronic devices and the like, and may be any kinds of substrates.

Further, expressions indicating directions such as up, down, left, right, front, and rear, which are used to explain the action and constitution of each part of the first connector 1 and the second connector 101 in the present embodiment, are not absolute but relative directions, and although these expressions are appropriate when each part of the first connector 1 and the second connector 101 is in the posture shown in the drawing, these directions should be interpreted differently in correspondence with the change when these postures are changed.

The first connector 1 is configured as follows: the pair of left and right half portions (i.e., the left half portion 10A and the right half portion 10B) are connected to each other by using a first reinforcing metal fitting 51 as a reinforcing metal fitting and a covering portion 16 integrally molded by a molding method (hereinafter, described as "insert molding") called over molding (over molding), over-molding (outsert molding), or insert molding (insert molding). Note that the left half body 10A and the right half body 10B are the same member disposed to face left and right, and thus, when collectively explained, the half body 10 will be explained. The shapes of the left half portion 10A and the right half portion 10B in plan view (the shapes projected onto the X-Y plane) are each substantially gate-shaped, and the space between the combined left half portion 10A and right half portion 10B is an elongated groove portion 13 extending in the longitudinal direction (X-axis direction) of the first connector 1. The recessed portion 13 is a through hole that opens on the upper surface and the lower surface of the first connector 1.

Note that, in the present embodiment, for convenience of explanation, in the first connector 1, a pair of half bodies 10 (i.e., two half bodies 10) are arranged in parallel, however, three or more half bodies 10 may be arranged in parallel. The half body 10 does not necessarily have a substantially gate shape, but may have any shape as long as both ends in the longitudinal direction can be joined by the first reinforcing fitting 51 and the covering portion 16.

The half portion 10 is integrally formed of an insulating material such as a synthetic resin or the like, and has a first base 11 as a connector body which is substantially gate-shaped in a plan view. Each first base 11 includes an elongated strip-shaped bottom plate portion 17 extending in the longitudinal direction (X-axis direction) of the first base 11; and a first convex portion 12 integrally formed as an elongated convex portion on the upper surface of the bottom plate portion 17 and extending in the longitudinal direction of the first base 11. The first convex portion 12 is a member having an inverted U-shaped cross section, and has a curved fitting surface 12a located on the upper side (the positive Z-axis direction side), and an outer side surface 12b and an inner side surface 12c connected to both left and right sides of the fitting surface 12 a. The outer surface 12b and the inner surface 12c are a pair of mutually parallel opposing planes and extend in the longitudinal direction of the first base 11. Note that the dimension of the first convex portion 12 in the width direction (Y-axis direction) is smaller than the dimension of the bottom plate portion 17 in the width direction, and therefore, the bottom plate portion 17 protrudes from the outer side surface 12b and the inner side surface 12c to the outside in the width direction at the lower end (Z-axis negative direction side end) of the first convex portion 12. The lower surface of the bottom plate 17 is a mounting surface 17a of the first base 11 facing the surface of the first substrate.

First terminals 61 as terminals are provided on the first convex portions 12. A plurality of (32 in the example shown in the figure) first terminals 61 are arranged at a predetermined pitch. The first terminal 61 is a member integrally formed by performing processing such as punching, bending, or the like on a conductive metal plate, and includes: a body portion 63 extending in the width direction of the first projection 12; a tail part 62 connected to one end of the body part 63; a contact portion 65 bent by about 90 degrees, connected to the other end of the body portion 63, and extending in the vertical direction; and an upper end portion 64 bent by about 90 degrees and connected to an upper end of the contact portion 65.

The body portion 63 is a portion buried and held in the bottom plate portion 17. Further, the tail portion 62 extends outward in the width direction from the bottom plate portion 17, and is connected to a connection pad (the connection pad is connected to the conductive trace on the first substrate) by soldering or the like. Note that the conductive traces are typically signal lines. Also, the contact portion 65 is a portion that comes into contact with second terminals 161 of the second connector 101 described later when the first connector 1 is fitted with the second connector 101, and preferably includes a contact recess 65a recessed from the surface.

The first terminal 61 is integrally formed with the first base 11 by insert molding. That is, the first base 11 is molded by filling an insulating material into a cavity of a mold in which the first terminal 61 is previously provided. Thus, the first terminal 61 is integrally attached to the first base 11 in a state where the lower surfaces of the body portion 63 and the tail portion 62 are exposed to the attachment surface 17a of the bottom plate portion 17, and the surfaces of the contact portion 65 and the upper end portion 64 are exposed to the outer surface 12b or the inner surface 12c of the first projection 12 and the fitting surface 12 a.

Further, the plurality of first terminals 61 attached to each first convex portion 12 are oriented such that postures of the adjacent first terminals 61 are opposite to each other in the width direction of the first convex portion 12. In the example shown in the drawing, in the first terminal 61 attached to the first convex portion 12 of the left half portion 10A, the first terminal 61 located at the leading end (X-axis positive direction end) is oriented in a posture in which the tail portion 62 protrudes outward (Y-axis positive direction side), and the first terminal 61 located at the second position from the leading end is oriented in a posture in which the tail portion 62 protrudes inward (Y-axis negative direction side). In this manner, since the plurality of first terminals 61 are attached to the first convex portion 12 in a manner alternately oriented in opposite directions, the pitch of the tail portions 62 respectively protruding from both sides of the first convex portion 12 is twice the pitch of the first terminals 61. Therefore, the connecting work to the connection pad of the first substrate by soldering or the like can be easily performed. The pitch of the contact portions 65 exposed on the outer side surface 12b of the first convex portion 12 and the pitch of the contact portions 65 exposed on the inner side surface 12c are also twice the pitch of the first terminals 61.

Further, since the first terminal 61 is a member integrated with the first base 11 by insert molding, it is not separated from the first base 11. Note, however, that the first terminal 61 is shown separately from the first base 11 in fig. 2 for convenience of explanation.

First protruding end portions 18 as body end portions of the fitting guide portions are provided at both ends in the longitudinal direction of the first convex portion 12, respectively. The first projecting end portion 18 is a member connected to both ends of each first projecting portion 12 in the longitudinal direction, and is formed to join the left half portion 10A and the right half portion 10B. In a state where the first connector 1 is fitted to the second connector 101, the first projecting end portion 18 functions as an insertion convex portion to be inserted into a fitting concave portion 122 of a second projecting end portion 121 included in the second connector 101 described later.

The first projecting end 18 is formed by the extending end 14 and the embedded portion 15 of the left and right half portions 10, the covering portion 16, and the first reinforcing metal fitting 51.

Extension end portions 14 extending in the longitudinal direction are integrally connected to both ends of the first convex portion 12 of each half portion 10 in the longitudinal direction, respectively, and embedded portions 15 further extending in the longitudinal direction of the first convex portion 12 are integrally connected to the extension end portions 14, respectively. Note that the extended end portion 14 extends obliquely inward, and the embedded portion 15 extends in the longitudinal direction from a position eccentric inward of the tip of the extended end portion 14, and is located inward of the outer side surface 12b of the first convex portion 12. That is, the extended end portion 14 of the left half portion 10A extends obliquely rightward (negative Y-axis direction), and the embedded portion 15 extends in the longitudinal direction at a position eccentric from the rightward direction at the end of the extended end portion 14. Further, the extended end portion 14 of the right half portion 10B extends obliquely in the left direction (Y-axis positive direction), and the embedded portion 15 extends in the longitudinal direction at a position eccentric from the left direction at the tip of the extended end portion 14.

Further, at least a part of the extended end portions 14 of the left and right half bodies 10 and the entirety of the embedded portion 15 are covered with a covering portion 16 formed of an insulating material such as synthetic resin or the like. Specifically, the covering portion 16 is formed by performing insert molding while the embedded portions 15 of the left and right half portions 10 are brought close to each other and covered with the first reinforcing metal fittings 51. Thereby, the extended end portions 14 and the embedded portions 15 of the left and right half portions 10, the covering portion 16, and the first reinforcing fitting 51 are integrated to form the first projecting end portions 18, thereby joining the left and right half portions 10 to each other. However, the covering portion 16 does not necessarily cover the entire embedded portion 15, and may cover the embedded portion 15 to a degree sufficient to bond the left and right half portions 10 to each other, but preferably covers the entire embedded portion 15 in order to maximize the bonding force. Note that the covering portion 16 is a member integrally formed with other members by insert molding, and does not exist separately in a state of being separated from other members, but is depicted as existing separately in fig. 2 for convenience of explanation.

As shown in fig. 3, the extension end portion 14 has an upper surface 14a positioned on the upper side, an outer surface 14b and an inner surface 14c connected to both left and right sides of the upper surface 14a, and a lower surface 14d positioned on the lower side. Lower surface 14d is positioned above mounting surface 17a, and at least a portion of lower surface 14d is covered by cover 16. The upper surface 14a is substantially flush with the fitting surface 12a of the first protrusion 12. The inner side surface 14c is a surface inclined obliquely inward with respect to the inner side surface 12c of the first convex portion 12. The outer side surface 14b includes: an inclined outer side surface 14b1 inclined inward with respect to the outer side surface 12b of the first convex portion 12; and a parallel outer side surface 14b2 that is substantially parallel to the outer side surface 12b of the first projection 12. The parallel outer side face 14b2 is substantially flush with the outer side face of the covering portion 16 and becomes a part of the outer side face of the first protruding end portion 18.

The embedded portion 15 is a substantially rectangular parallelepiped member, and has an upper surface 15a located on the upper side, outer and inner surfaces 15b and 15c located on the left and right sides, a lower surface 15d located on the lower side, and end surfaces 15e at both ends in the longitudinal direction of the first connector 1. The upper surface 15a and the lower surface 15d are planes parallel to each other, and the distance between the upper surface 15a and the lower surface 15d (i.e., the thickness of the buried portion 15) is smaller than the thicknesses of the extended end portion 14 and the first projection 12. Note that the upper surface 15a is located lower than the fitting surface 12a, and the lower surface 15d is located upper than the mounting surface 17 a. The outer side surface 15b is a plane substantially parallel to the outer side surface 12b of the first projection 12, but is located inside the outer side surface 12b, i.e., near the center in the width direction of the first base 11. Further, the inner side surface 15c includes: a parallel inner side surface 15c1 that is substantially parallel to the inner side surface 12c of the first convex portion 12; and an inclined inner side surface 15c2 that is substantially parallel to the inner side surface 14c of the extension end portion 14. The end surface 15e is a plane orthogonal to the longitudinal direction of the first connector 1. Further, the embedded portion 15 is entirely covered with the covering portion 16, that is, embedded in the covering portion 16.

Since the extended end portion 14 extends obliquely inward and the embedded portion 15 is located inward with respect to the outer side surfaces 12b of the first protrusions 12, the width (dimension in the Y-axis direction) of the first protruding end portion 18 can be smaller than the width of the first connector 1 (the distance between the outer side surfaces 12b of the left and right first protrusions 12). Note that, when it is not necessary to make the width of the first projecting end portion 18 smaller than the width of the first connector 1, the extension end portion 14 does not have to be inclined inward, but may extend straight. Further, the extension end portion 14 can be omitted by directly extending the embedded portion 15 from both ends in the longitudinal direction of the first convex portion 12. In this case, the size of the first connector 1 in the length direction can be reduced. Further, in the case where three or more half portions 10 are arranged in parallel, the extended end portions 14 may be extended from both ends in the longitudinal direction of the first convex portion 12 to form a Y-shape.

The first reinforcing fitting 51 is a member integrally formed by applying a process such as punching, bending, or the like to a metal plate, and includes: a substantially rectangular upper plate 54 extending in the width direction of the first base 11; substantially rectangular leg portions 55 connected to both left and right side edges of the upper plate 54 and extending downward; and an end wall outer surface covering portion 52 and an end wall inner surface covering portion 53 connected to front and rear side edges of the upper plate 54 and extending downward. The tail portion 52a is connected to the lower end of the end wall outer covering portion 52. Further, the width of the end wall outer surface covering portion 52 is larger than the width of the end wall inner surface covering portion 53.

As described above, the first reinforcing fitting 51 is integrated with the covering portion 16 to constitute the first projecting end portion 18. The upper plate 54 is embedded in the upper surface of the first protruding end 18, and the upper surface of the upper plate 54 is flush with the upper surface of the covering portion 16 to constitute most of the upper surface of the first protruding end 18. The left and right leg portions 55 are embedded in the left and right outer side surfaces of the first protruding end portion 18, and the outer side surfaces of the leg portions 55 are flush with the outer side surface of the covering portion 16 to constitute most of the outer side surface of the first protruding end portion 18. Further, the end wall outer surface covering portion 52 and the end wall inner surface covering portion 53 are in a state of being buried in the end wall outer surface and the end wall inner surface of the first protrusive end portion 18, and the outer surfaces of the end wall outer surface covering portion 52 and the end wall inner surface covering portion 53 are flush with the end wall outer surface and the end wall inner surface of the covering portion 16 to constitute most of the end wall outer surface and the end wall inner surface of the first protrusive end portion 18.

The tail portion 52a is bent by about 90 degrees and connected to the lower end of the end wall outer covering portion 52, extends outward in the longitudinal direction of the first base 11, and is connected to a connection pad (the connection pad is connected to a conductive trace on the first substrate) by soldering or the like. The conductive traces are typically power lines. Note that the lower ends of the legs 55 may be close to or in contact with the surface of the first substrate, if necessary. In this case, the lower ends of the leg portions 55 are connected to the connection pads on the first substrate by soldering or the like, and the connection strength of the first reinforcing fitting 51 to the first substrate is improved.

A method of manufacturing the first connector 1 having the above-described configuration will be described below.

Fig. 4 is a perspective view showing a first step of manufacturing the left half portion of the first connector of the present embodiment, fig. 5A, 5B are plan views showing the first step of manufacturing the first protrusive end portion of the first connector of the present embodiment, fig. 6A, 6B are plan views showing the second step of manufacturing the first protrusive end portion of the first connector of the present embodiment, fig. 7A, 7B are enlarged views showing main portions of the first and second steps of manufacturing the first protrusive end portion of the first connector of the present embodiment, and fig. 8A to 8D are cross-sectional views showing the first and second steps of manufacturing the first protrusive end portion of the first connector of the present embodiment, and it is noted that fig. 5A, 6A are plan views, and fig. 5B, 6B are bottom views; fig. 7A is an enlarged view illustrating a portion E in fig. 5B, and fig. 7B is an enlarged view illustrating a portion F in fig. 6B; fig. 8A is a sectional view taken along line a-a in fig. 5A, fig. 8B is a sectional view taken along line B-B in fig. 5A, fig. 8C is a sectional view taken along line C-C in fig. 6A, and fig. 8D is a sectional view taken along line D-D in fig. 6A.

The first terminals 61 are members made by bending a metal plate in a plate thickness direction, and are produced by applying a process such as punching, bending, or the like to the metal plate, and as shown in fig. 4, a plurality of the first terminals 61 are provided in a state of being connected to a flat-plate-shaped terminal strip 68 as a strip. Note that each first terminal 61 is a member in which the end of the tail portion 62 is connected to the terminal strip 68 via an elongated connecting arm 68a, and the tail portion 62 is cut away from the connecting arm 68a at a cut portion 68b, thereby forming a part as shown in fig. 2.

Then, in the step of integrating with the first base 11 by insert molding, as shown in fig. 4, a plurality of first terminals 61 are provided in a state of being connected to the tape 68. Fig. 4 shows an example of manufacturing the left half body portion 10A, in which case a plurality of first terminals 61 oriented so that the tail portions 62 project outward (Y-axis positive direction side) are connected to the terminal tape 68 on the right side in fig. 4, and a plurality of first terminals 61 oriented so that the tail portions 62 project inward (Y-axis negative direction side) are connected to the terminal tape 68 on the left side in fig. 4, and are set in this state in a first-time molding die, not shown. By holding and operating the terminal tape 68 to which the plurality of first terminals 61 are connected, the plurality of first terminals 61 are simultaneously positioned and set in the molding die.

Subsequently, the cavity of the molding die is filled with a molten insulating material such as a synthetic resin. In other words, the first insert molding is performed. Note that the insulating material may be any kind of material, but here is LCP (liquid crystal polymer). In the first insert molding, it is preferable to select the above-mentioned material with importance placed on flowability. Then, when the filled insulating material is cooled and solidified to form the first base 11, the molding die is opened, and the left half body portion 10A with the terminal tape 68 connected to the first terminal 61 as shown in fig. 4 is taken out. Likewise, the right half 10B with the terminal tape 68 connected to the first terminals 61 is also manufactured.

Subsequently, as shown in fig. 4, only the terminal tape 68 connected to the tail portion 62 protruding inward (the terminal tape 68 on the left side in fig. 4) is cut off from the left half body portion 10A with the terminal tape 68 connected to the first terminal 61, while the terminal tape 68 connected to the tail portion 62 protruding outward (the terminal tape 68 on the right side in fig. 4) is left as it is. Similarly, only the terminal tape 68 connected to the tail portion 62 protruding inward is cut from the right half portion 10B with the terminal tape 68 connected to the first terminal 61, and the terminal tape 68 connected to the tail portion 62 protruding outward is left as it is.

Subsequently, as shown in fig. 5, the left half portion 10A and the right half portion 10B with the terminal tape 68 connected only to the tail portion 62 protruding to the outside are set in a second-time molding die (not shown) in a state of facing each other. Specifically, the insides of the left and right half portions 10 face each other, the first bases 11 of the left and right half portions 10 are parallel to each other, the mounting surfaces 17a of the first bases 11 of the left and right half portions 10 are flush with each other, the end surfaces 15e at both ends in the longitudinal direction are flush with each other, and the embedded portions 15 of the left and right half portions 10 are close to each other without contacting each other. Note that, as shown in fig. 7A, the left and right half portions 10 facing each other are positioned so that the interval between the parallel inner side surfaces 15c1 of the embedded portions 15 facing each other is a predetermined distance L2, and are set in the secondary molding die.

Further, the first reinforcing metal fittings 51 are provided in the second forming die so as to cover at least a part of the extended end portions 14 of the left and right half portions 10 and the entire embedded portion 15. In this case, the first reinforcing fittings 51 are provided in a state where the ends of the tail portions 52a thereof are attached to the fitting tape 58 as a tape. Note that the tail portion 52a is cut off from the component tape 58 at the cut portion 58b, so that the first reinforcing component 51 becomes a member as shown in fig. 2. Specifically, as shown in fig. 7A, 8A, and 8B, the first reinforcing fitting 51 is provided: upper plate 54 has a space from upper surface 15a of embedded portion 15, leg 55 has a space from outer side surface 15b of embedded portion 15, end wall outer surface covering portion 52 has a space from end surface 15e of embedded portion 15, end wall inner surface covering portion 53 has a space from inclined inner side surface 15c2 of embedded portion 15, and the lower end of leg 55 is located below lower surface 15d of embedded portion 15 and is substantially the same height as mounting surface 17 a.

Subsequently, a molten insulating material such as a synthetic resin is filled in the molding die. Namely, the second insert molding is performed. Note that the insulating material may be any kind of material, but here, the material is LCP selected with importance given to flowability as in the first insert molding. In the second insert molding, the insulating material can be selected by giving importance to the strength and the melt-bondability to the insulating material of the first insert molding. Then, when the filled insulating material is cooled and solidified to form the covering portion 16, the molding die is opened, and the left and right half portions 10 having both longitudinal ends connected to each other by the first projecting end portions 18 as shown in fig. 6A and 6B are taken out.

In this case, the left and right half portions 10 are integrated with the covering portion 16 in a state where at least a part of the extended end portion 14 and the entire embedded portion 15 are covered with the covering portion 16, and the first reinforcing metal fittings 51 are integrated with the covering portion 16 so as to cover at least a part of the outer side surface of the covering portion 16. Specifically, as shown in fig. 7B, 8C, and 8D, the gaps between the upper plate 54, the leg portions 55, the end wall outer surface covering portions 52, and the end wall inner surface covering portions 53 of the first reinforcing metal fitting 51 and the upper surface 15a, the outer side surface 15B, the end surface 15e, and the inclined inner side surface 15C2 of the buried portion 15 are filled with the insulating material of the covering portion 16. The gap between the parallel inner side surfaces 15c1 of the embedded portion 15 facing each other is also filled with the insulating material of the covering portion 16. The lower surface 15d of the embedded portion 15 is also filled with the insulating material of the cover portion 16, and the lower surface of the cover portion 16 is substantially flush with the mounting surface 17 a. The parallel outer side surface 14b2 of the extended end portion 14 is substantially flush with the outer side surface of the covering portion 16 and becomes a part of the outer side surface of the first protruding end portion 18.

As shown in fig. 7A, since there is a gap between the end wall inner surface covering portion 53 of the first reinforcing metal fitting 51 and the inclined inner side surface 15c2 of the embedded portion 15 and the inclined inner side surface 15c2 is inclined, in the second insert molding, the molten insulating material filled in the cavity of the mold smoothly flows between the end wall inner surface covering portion 53 and the left and right inclined inner side surfaces 15c2 and between the parallel inner side surfaces 15c1 of the embedded portion 15 facing each other, and the cavity is filled without leaving any gap. Further, the space between the end wall inner surface covering portion 53 and the left and right inclined inner side surfaces 15c2 increases, and therefore the filling amount of the insulating material increases.

Further, as shown in fig. 7A, it is preferable that the dimension in the width direction of the first connector 1 at the end wall inner surface covering portion 53 of the first reinforcing metal fitting 51 opposed to the gap between the parallel inner side surfaces 15c1 of the buried portion 15, that is, the width L1, be set larger than the distance L2 which is the interval between the parallel inner side surfaces 15c 1. In other words, it is preferably set to L1 > L2. Note that the width of the end wall outer covering 52 is larger than the width of the end wall inner covering 53. Therefore, when viewed from the front-rear direction (X-axis direction), the boundary between the parallel inner side surface 15c1 of the embedded portion 15 formed by the first insert molding and the covering portion 16 formed by the second insert molding is covered with the end wall outer surface covering portion 52 and the end wall inner surface covering portion 53, and therefore separation is difficult, increasing the strength of the first protruding end portion 18.

Further, as shown in fig. 7A, it is preferable that the dimension of the first connector 1 in the longitudinal direction at the foot portion 55 of the first reinforcing metal fitting 51, that is, the length L3, is set to be greater than the length L4 of the outer side surface 15b of the embedded portion 15. In other words, it is preferably set to L3 > L4. Further, the end portion of the outer side surface 15b closer to the center in the longitudinal direction of the first connector 1 is preferably closer to both ends in the longitudinal direction of the first connector 1 than the end portion of the leg portion 55 closer to the center in the longitudinal direction of the first connector 1. Therefore, when viewed from the width direction (Y-axis direction), the boundary between the outer side surface 15b of the embedded portion 15 formed by the first insert molding and the covering portion 16 formed by the second insert molding is covered by the foot portion 55, and thereby the strength of the first protruding end portion 18 is improved.

Further, the buried portion 15 is provided: at least a portion of the first reinforcing metal fitting 51 overlaps (i.e., overlaps) any one of the upper plate 54, the end wall outer surface covering portion 52, the end wall inner surface covering portion 53, and the leg portion 55, as viewed in the vertical direction, the front-rear direction (longitudinal direction), or the left-right direction (width direction). Therefore, the strength of the first protrusive end portion 18 is improved.

Finally, the remaining terminal tape 68 and the fitting tape 58 are cut from the left and right half bodies 10 joined at both ends in the longitudinal direction by the first projecting end portions 18 as shown in fig. 6A and 6B. Thereby, the first connector 1 as shown in fig. 1 can be obtained.

Next, the configuration of the second connector 101 forming a connector pair with the first connector 1 and the action of fitting the first connector 1 with the second connector 101 will be described.

Fig. 9 is a perspective view showing a state of the first connector and the second connector just before fitting as viewed from the first connector side according to the present embodiment.

The second connector 101 as a mating connector of the present embodiment has a second base 111, and the second base 111 is integrally formed as a mating connector body from an insulating material such as synthetic resin or the like. As shown in the drawing, the second base 111 is a substantially rectangular parallelepiped having a substantially rectangular thick plate shape. A substantially rectangular recess 112 is formed on the side of the second base 111 where the first connector 1 is fitted (i.e., on the side of the fitting surface 111a (the side in the negative Z-axis direction)), which is surrounded on the periphery thereof and which is fitted to the first base 11. Second convex portion 113 as an island portion to be fitted into recessed portion 13 is formed integrally with second base 111 in recessed portion 112, and side wall portions 114 extending parallel to second convex portion 113 are formed integrally with second base 111 on both sides of second convex portion 113.

The second convex portion 113 and the side wall portion 114 protrude upward (Z-axis negative direction) from the bottom surface of the concave portion 112, and extend in the longitudinal direction of the second connector 101. Thereby, a groove portion 112a, which is an elongated recess extending in the longitudinal direction (X-axis direction) of the second connector 101, is formed on each side of the second convex portion 113 as a part of the recess 112.

Groove-shaped second-terminal accommodation cavities 115a for accommodating the second terminals 161 are formed on both side surfaces of the second projection 113 and on the inner side surfaces of the side wall portions 114. Further, hole-shaped second-terminal accommodation cavities 115b for accommodating the second terminals 161 are formed on the second projecting portions 113 and the side wall portions 114. Further, since the second terminal receiving cavity 115a and the second terminal receiving cavity 115b are joined and integrated with each other on the bottom surface of the groove portion 112a, when the second terminal receiving cavity 115a and the second terminal receiving cavity 115b are collectively described, the second terminal receiving cavity 115 will be described. The second-terminal accommodation cavities 115 are arranged at a pitch corresponding to the number of the first terminals 61 and to the first terminals 61.

The second terminal 161 is a member integrally formed by applying a process such as punching to a conductive metal plate, and includes: a body portion (not shown); a tail part 162 connected to the lower end of the body part; a connecting portion extending in the width direction (Y-axis direction) of the second connector 101 from the vicinity of the lower end of the main body portion; and a contact portion 165 extending upward (negative Z-axis direction) from the connection portion. Preferably, a contact protrusion 165a protruding toward the body part is formed in the vicinity of the tip of the contact part 165.

The body portion is a portion pressed and held in the second terminal receiving cavity 115 b. Further, the tail portion 162 is bent and connected to the lower end of the body portion, extends in the width direction of the second base 111, and is connected to a connection pad (the connection pad is connected to a conductive trace on the second substrate) by soldering or the like. Note that the conductive traces are typically signal lines. Further, the contact portion 165 is a portion that contacts the first terminal 61 of the first connector 1 when the first connector 1 is fitted to the second connector 101, and preferably, the contact convex portion 165a is engaged with the contact concave portion 65a formed on the contact portion 65 of the first terminal 61.

The second terminal 161 is inserted into the second terminal receiving cavity 115 from below the second base 111 and mounted on the second base 111. Thereby, the body portion of the second terminal 161 is pressed and held in the second terminal receiving hole 115b, the contact portion 165 is received in the second terminal receiving groove 115a and exposed to the recessed portion 112a, and the lower surface of the tail portion 162 is exposed to the mounting surface 111b as the lower surface of the second base 111.

Further, like the first terminals 61, the second terminals 161 mounted on the respective groove portions 112a are oriented such that the postures of the adjacent second terminals 161 are opposite to each other in the width direction of the groove portions 112 a. In the example shown in fig. 9, of the second terminals 161 mounted in the groove portions 112a on the Y-axis positive direction side, the second terminal 161 located at the leading end (X-axis positive direction end) is oriented in a posture in which the tail portion 162 projects in the Y-axis negative direction, and the second terminal 161 located at the second position of the leading end is oriented in a posture in which the tail portion 162 projects in the Y-axis positive direction. In this manner, since the second terminals 161 are alternately oriented in opposite directions and mounted in the recessed groove portions 112a, the pitch of the tail portions 162 exposed on the mounting surface 111b on both sides of the recessed groove portions 112a is twice the pitch of the second terminals 161. Therefore, the connecting work to the connection pads of the second substrate by soldering or the like can be easily performed. The pitch of the contact portions 165 exposed in the groove portions 112a is also twice the pitch of the second terminals 161.

Second protruding end portions 121 as fitting guide portions are provided at both ends of the second base 111 in the longitudinal direction, respectively. A fitting recess 122, which is a part of the recess 112, is formed in each second projecting end 121. The fitting recess 122 is a substantially rectangular recess connected to both ends of each groove portion 112a in the longitudinal direction. In a state where the first connector 1 is fitted to the second connector 101, the first projecting end portion 18 of the first connector 1 is inserted into the fitting recess 122. A second reinforcing fitting 151 as a docking fitting is attached to the second protruding end portion 121. Note that the second reinforcement fitting 151 is integrated with the second base 111 by insert molding.

The second reinforcing fitting 151 is a member integrally formed by applying a process such as punching, bending, or the like to a metal plate, and includes: a second body portion 152 extending in the width direction of the second base 111; side cover portions 153 connected to both left and right ends of the second body portion 152; contact side portions 154 provided on left and right inner walls of the fitting recess 122; and a tail portion 156 connected to a lower end of the second body portion 152. The tail portion 156 extends outward in the longitudinal direction of the second connector 101, and is connected and fixed to a connection pad (not shown) exposed on the surface of the second substrate by soldering or the like. Furthermore, the connection pads are preferably connected with conductive traces as power supply lines, for example.

Next, the fitting action of the first connector 1 and the second connector 101 having the above-described configuration will be described.

Here, the first connector 1 is mounted on the surface of the first substrate by connecting the tail portions 62 of the first terminals 61 to connection pads joined to conductive traces on the first substrate, not shown, via soldering or the like, and connecting the tail portions 52a of the first reinforcing fittings 51 to connection pads joined to conductive traces on the first substrate, not shown, via soldering or the like. It is assumed that the conductive traces connected to the connection pads to which the tail portions 62 of the first terminals 61 are connected are signal lines, and the conductive traces connected to the connection pads to which the tail portions 52a of the first reinforcing fittings 51 are connected are power lines.

Likewise, the second connector 101 is mounted on the surface of the second substrate by connecting the tail portions 162 of the second terminals 161 to connection pads joined to conductive traces on the second substrate, not shown, via soldering or the like, and connecting the tail portions 156 of the second reinforcing fittings 151 to connection pads joined to conductive traces on the second substrate, not shown, via soldering or the like. It is assumed that the conductive traces connected to the connection pads to which the tail portions 162 of the second terminals 161 are connected are signal lines, and the conductive traces connected to the connection pads to which the tail portions 156 of the second reinforcing fittings 151 are connected are power lines.

First, the operator faces the fitting surface 12a of the first projecting portion 12 (the fitting surface 12a is the fitting surface of the first base 11 of the first connector 1) and the fitting surface 111a of the second base 111 of the second connector 101 to each other, and when the position of the first projecting portion 12 of the first connector 1 coincides with the position of the corresponding groove portion 112a of the second connector 101 and the position of the first projecting end portion 18 of the first connector 1 coincides with the position of the corresponding fitting recess portion 122 of the second connector 101, the alignment between the first connector 1 and the second connector 101 is completed.

In this state, when the first connector 1 and/or the second connector 101 are moved in a direction approaching the mating side (i.e., the fitting direction), the first projecting portion 12 and the first projecting end portion 18 of the first connector 1 are inserted into the groove portion 112a and the fitting recess portion 122 of the second connector 101. This completes the fitting of the first connector 1 and the second connector 101. Then, the first terminal 61 is electrically connected to the second terminal 161.

Next, a modification of the first connector 1 will be explained.

Fig. 10 is an exploded view showing a left half body of a modification of the first connector according to the present embodiment.

In the illustrated modification, the first terminal 61 does not include the body portion 63, but has: a contact portion 65 extending in the vertical direction; a tail portion 62 bent approximately 90 degrees and connected to a lower end of the contact portion 65; and an upper end portion 64 bent approximately 90 degrees and connected to an upper end of the contact portion 65. Note that a buried portion 64a bent approximately 90 degrees and extending downward is connected to the tip of the upper end portion 64. The embedded portion 64a is a portion that is embedded downward from the fitting surface 12a into the first convex portion 12.

In the first terminal 61 shown in fig. 2 and the like, the tail portion 62 extends in the direction opposite to the direction in which the contact portion 65 faces, but in the first terminal 61 of the modification shown in fig. 10, the tail portion 62 extends in the same direction as the direction in which the contact portion 65 faces. Therefore, it is easy to set the plurality of first terminals 61 in the first-time molding die from both the left and right sides while holding the terminal tape 68 connected to the tip end of the tail portion 62 via the elongated connecting arm 68a and alternately in opposite directions.

Note that other configurations, actions, and effects of the first terminal 61 of the modification in fig. 10 are the same as those of the first terminal 61 shown in fig. 2 and the like, and thus the description thereof is omitted.

As described above, in the present embodiment, the first connector 1 includes: half bodies 10, each half body 10 including a first base 11 and a plurality of first terminals 61 attached to the first base 11; first projecting end portions 18 formed at both ends of the first bases 11 so that the first bases 11 of the respective half bodies 10 are butted against each other; and a first reinforcing fitting 51 attached to the first projecting end portion 18. Each first base 11 is a member integrated with the first terminal 61 by first insert molding, and includes: a first protrusion 12 that extends in the longitudinal direction of the first base 11 and holds the first terminal 61; extension end portions 14 connected to both ends in the longitudinal direction of the first projection 12; and an embedded portion 15 extending from the extended end portion 14. The first protrusive end portion 18 includes a covering portion 16, the covering portion 16 covers at least a part of the extended end portion 14 and the entire embedded portion 15 of each first base 11, and the covering portion 16 is a member integrated with the extended end portion 14, the embedded portion 15, and the first reinforcing metal fitting 51 by second insert molding.

This can reduce the interval between the first convex portions 12 of the first base 11 to which the plurality of first terminals 61 are attached, and can reduce the size of the first connector 1. Furthermore, the first connector 1 is made easy to manufacture and the reliability of the first connector 1 is improved.

The first reinforcing fitting 51 includes: an upper plate 54 extending in the width direction of the first base 11; a pair of right and left leg portions 55 connected to both right and left side edges of the upper plate 54 and extending downward; and an end wall outer covering portion 52 and an end wall inner covering portion 53 connected to front and rear side edges of the upper plate 54 and extending downward. Buried portion 15 is provided so as to overlap at least partially with upper plate 54, leg portion 55, end wall outer covering portion 52, and end wall inner covering portion 53 when viewed from the up-down, front-back, and left-right directions. Thus, the embedded portion 15 of the left half 10A is firmly joined to the embedded portion 15 of the right half 10B by the covering portion 16 integrated with the first reinforcing metal fitting 51, so that the first projecting end portion 18 is reliably formed, and the left half 10A and the right half 10B are reliably joined.

Further, the embedded portion 15 of each first base 11 includes: and a parallel inner side surface 15c1 that extends in the longitudinal direction of the first base 11 and faces the embedded portion 15 of the other first base 11. The distance L2 between the mutually facing parallel inner side faces 15c1 is smaller than the width L1 of the endwall inner face covering portion 53 of the first reinforcement fitting 51 that is arranged to face the gap between the mutually facing parallel inner side faces 15c 1. Therefore, the boundary between the parallel inner side surface 15c1 of the embedded portion 15 formed by the first insert molding and the covering portion 16 formed by the second insert molding overlaps the end wall inner surface covering portion 53 when viewed from the front-rear direction, and therefore, separation is difficult, increasing the strength of the first protruding end portion 18.

The end wall inner surface covering portion 53 is provided so as to face the inclined inner surface 15c2, the inclined inner surface 15c2 is connected to the parallel inner surfaces 15c1 facing each other, the inclined inner surface 15c2 of the embedded portion 15 is inclined with respect to the longitudinal direction of the first base 11, and a gap is provided between the end wall inner surface covering portion 53 and the inclined inner surface 15c 2.

Further, the embedded portion 15 of each first base 11 includes: an outer side surface 15b extending in the longitudinal direction of the first base 11 and facing the leg portion 55 of the first reinforcing fitting 51, and a length L4 of the outer side surface 15b is smaller than a length L3 of the leg portion 55. Therefore, when viewed from the left-right direction, the boundary between the outer side surface 15b of the embedded portion 15 through the first insert molding and the covering portion 16 through the second insert molding is covered with the leg portion 55, and therefore, separation is difficult, increasing the strength of the first projecting end portion 18.

The extension end portion 14 of each first base 11 is inclined inward in the width direction of the first connector 1, extends from both ends in the longitudinal direction of the first projection 12, and has a width smaller than that of the first connector 1, and the first projecting end portion 18 is provided. In this manner, the width of the first projecting end portion 18 can be smaller than the width of the first connector 1, and therefore, when the first connector 1 is fitted with the second connector 101, even when the contact side portions 154 are provided on the left and right inner walls of the fitting recess 122 of the second base 111 that allows the first projecting end portion 18 to be inserted and the width of the fitting recess 122 is substantially reduced, fitting can be achieved.

It is noted that the disclosure of the present specification illustrates features relevant to preferred and exemplary embodiments. Various other embodiments, modifications and variations within the scope and spirit of the appended claims will occur to persons of ordinary skill in the art from a review of this disclosure. For example, the staggered arrangement of the plurality of terminals need not be regular. The arrangement of the terminals in the left and right half portions is not necessarily the same. Further, the left and right half portions need not be axisymmetric.

Industrial applicability of the invention

The present disclosure may be applicable to connectors.