阅读说明：本技术 一种内置式混合果汁超空泡分离装置 (Built-in super vacuole separator of mixed fruit juice ) 是由 张小蓉 于 2020-05-22 设计创作，主要内容包括：本发明公开了一种内置式混合果汁超空泡分离装置具体,涉及果汁饮料制备领域,包括主罐体和超空泡分离器,主罐体具有进液口、出液口和收集道,进液口开设在主罐体的顶部,收集道贯穿安装于所述主罐体的底部并向所属进液口方向延伸；超空泡分离器安装在进液口与所述收集道之间,超空泡分离器包括抵接空气板,进液口设有连接孔,抵接空气板通过所述连接孔悬置安装在所述进液口下方。实际运用中,通过调节可调液波板的伸出或缩进,实现调节冲击液流波在的大小,使得聚空气泡处聚集的橙囊胞,被液流波推动进收集道中。综上所述,该一种内置式混合果汁超空泡分离装置,能够减少使用空间、进行果汁分离,减少了分离工序所耗能量,适用于工业推广。(The invention discloses a built-in mixed fruit juice supercavitation separation device, and relates to the field of fruit juice beverage preparation, comprising a main tank body and a supercavitation separator, wherein the main tank body is provided with a liquid inlet, a liquid outlet and a collection channel, the liquid inlet is formed in the top of the main tank body, and the collection channel is arranged at the bottom of the main tank body in a penetrating way and extends towards the liquid inlet; the supercavitation separator is installed at the inlet with collect between the way, supercavitation separator includes butt air plate, and the inlet is equipped with the connecting hole, and butt air plate passes through the connecting hole suspension is installed inlet below. In practical application, the size of the shock liquid flow wave is adjusted by adjusting the extension or retraction of the adjustable liquid wave plate, so that orange cysts gathered at the air bubble gathering position are pushed into the collecting channel by the liquid flow wave. To sum up, this built-in super vacuole separator of mixed fruit juice can reduce the usage space, carry out the fruit juice separation, has reduced the used energy of separation process, is applicable to the industry and promotes.)

1. The utility model provides a built-in super vacuole separator of mixed fruit juice which characterized in that includes:

the main tank body is provided with a liquid inlet, a liquid outlet and a collecting channel, the liquid inlet is formed in the top of the main tank body, and the collecting channel penetrates through the bottom of the main tank body and extends towards the liquid inlet; and

the supercavity separator, supercavity separator installs the inlet with collect between the way, supercavity separator includes butt air plate, the inlet is equipped with the connecting hole, butt air plate passes through the connecting hole suspension is installed the inlet below.

2. The built-in super-vacuole separation device for mixed fruit juice according to claim 1, wherein the abutting air plate further comprises a hollow portion, and the hollow portion is arranged at the center of the abutting air plate and faces the liquid inlet.

3. The apparatus of claim 1, wherein the supercavitation separator further comprises a main body and a fixed mixing plate, the main body is fixedly installed below the abutting air plate and located at a central position, the main body is provided with an installation boss and is close to the direction of the collecting channel, the fixed mixing plate is provided with an intermediate installation sleeve, and the intermediate installation sleeve is installed on the installation boss.

4. The built-in super-cavity separating device for mixed fruit juice as claimed in claim 3, wherein the intermediate mounting sleeve is provided with a fastening hole, and the intermediate mounting sleeve is fastened on the mounting boss through a screw.

5. The built-in type mixed fruit juice supercavitation separation device according to claim 1, characterized in that: the supercavitation separator also comprises a double-shaft motor, an adjustable liquid wave plate and a lead screw group, the main body is also provided with a motor base, the middle part of the main body is provided with an adjusting hole which is through along the radial direction of the main body, the adjusting hole is divided into a fixed section at the middle part and adjustable channels at two sides of the fixed section, the motor base is arranged in the fixed section, the double-shaft motor is fixedly arranged on the motor base, the adjustable liquid wave plate is provided with a screw rod nut base, the screw rod group is provided with a left screw rod and a right screw rod, the adjustable liquid wave plate is arranged between the abutting air plate and the fixed mixing plate, the screw rod group is matched with the screw rod nut seat to be screwed in, the left screw rod is fixedly connected with one output shaft end of the double-shaft motor, and the right screw rod is fixedly connected with the other output shaft end of the double-shaft motor.

6. The built-in super-vacuole separation device for mixed fruit juice according to claim 5, wherein the left screw rod and the right screw rod have opposite rotating directions and the same screw pitch.

Technical Field

The invention relates to the field of fruit juice beverage preparation, in particular to a built-in type mixed fruit juice supercavitation separation device.

Background

The mixed beverage of the orange sacs and the fruit juice is increasingly popular with consumers, the mixed beverage not only provides the freshness of the fruit juice, but also provides the taste of the fruit pulp, and compared with single fruit juice, the mixed beverage has dual enjoyment of the fruit juice and the fruit pulp.

In the treatment of the juice mixed with the orange sacs, as the juice contains the orange sacs, when the debitterizing and deacidifying treatment is adopted, the prior art adopts cyclone separation of external power, and a motor drives blades arranged in a tank body to rotate so as to drive the mixed juice to enter the debitterizing and deacidifying treatment, while the common debitterizing and deacidifying treatment adopts spherical adsorbent resin as a debitterizing and deacidifying agent to carry out the debitterizing and deacidifying treatment.

The mode is simple and common, but needs to use larger external power to drive the motor to separate, increases the use cost and occupies space.

Disclosure of Invention

Aiming at the defects in the prior art, the technical problem to be solved by the invention is to provide a built-in type mixed fruit juice supercavitation separation device, which can realize the separation of orange sacs and fruit juice by means of small power, thereby reducing the use cost and the use space.

In order to achieve the purpose, the invention is realized by the following technical scheme: a built-in type mixed fruit juice supercavitation separation device comprises: the main tank body is provided with a liquid inlet, a liquid outlet and a collecting channel, the liquid inlet is formed in the top of the main tank body, and the collecting channel penetrates through the bottom of the main tank body and extends towards the liquid inlet; and the supercavity separator is installed between the liquid inlet and the collecting channel, and comprises a butt air plate, the liquid inlet is provided with a connecting hole, and the butt air plate is installed below the liquid inlet in a suspension mode through the connecting hole.

Furthermore, the butt air plate is also provided with a hollow part which is arranged at the center of the butt air plate and is opposite to the liquid inlet direction.

Further, supercavity separator still includes main part and fixed hybrid board, main part fixed mounting be in butt air slab below, and be located central point and put, the main part has the installation boss, and is close to and collects the way direction, fixed hybrid board is equipped with middle installation cover, middle installation cover is installed on the installation boss.

Furthermore, the middle mounting sleeve is provided with a fastening hole, and the middle mounting sleeve is fastened on the mounting boss through a screw.

Further, supercavitation separator still includes double-shaft motor, adjustable liquid ripples board and lead screw group, still has the motor cabinet in the main part, the main part middle part is provided with along its regulation hole that radially link up, the regulation hole divide into the canned paragraph at middle part and the adjustable way of canned paragraph both sides, and the motor cabinet is installed in the canned paragraph, double-shaft motor fixed mounting be in on the motor cabinet, adjustable liquid ripples board is equipped with lead screw nut seat, lead screw group has left lead screw and right lead screw, adjustable liquid ripples board is installed between butt air board and the fixed hybrid plate, lead screw group with lead screw nut seat cooperation precession, left side lead screw and double-shaft motor one output shaft end fixed connection, right lead screw and double-shaft motor another output shaft end fixed connection.

Furthermore, the turning directions of the left screw rod and the right screw rod are opposite and the screw pitches are the same

The built-in type mixed fruit juice supercavitation separation device has the beneficial effects that:

(1) through setting up supercavitation separator in the internal portion of the main tank, reduced the usage space, intensive space cost.

(2) Through setting up the butt air board in inlet below for mixed fruit juice just produced the air bubble when assaulting butt air board, just form two parts at the main tank body liquid that forms air chamber and the main tank body, under the buoyancy effect of liquid stream and itself, to gathering of air bubble department, just realized the separation of orange cyst and fruit juice, this scheme simple and practical.

(3) Through setting up supercavity separator below with the collection way, supercavity separator has not only produced the air bubble, has also produced the liquid flow ripples simultaneously, and under the effect of liquid flow ripples, the orange cyst that air bubble department gathered is promoted by the liquid flow ripples and is advanced into the collection way, and this scheme unmanned operation need not external force, energy-conserving power saving.

Drawings

In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings used in the embodiments will be briefly described below. In the drawings, the parts are not necessarily drawn to scale.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of the point A in FIG. 1;

FIG. 3 is a schematic view of the installation structure of the tunable liquid wave plate according to the present invention;

fig. 4 is an enlarged schematic view of B in fig. 3.

Reference numerals: a main tank body 1; a liquid inlet 11; a liquid outlet 12; a collecting channel 2; a connection hole 111; a supercavitation separator 3; abutting the air plate 31; a hollow portion 311; threaded connection holes 312; a main body 32; a threaded connection bolt 321; mounting bosses 322; an adjustment hole 323; an adjustable channel 3231; a fixed section 3232; a motor mount 324; a stationary mixing plate 33; an intermediate mounting sleeve 331; a close-fitting hole 3311; a lead screw nut mount 341; an adjustable liquid wave plate 34; an accommodating chamber 342; a screw group 35; a left lead screw 351; a right lead screw 352; a two-shaft motor 36; a protective housing 4; a bearing 5; stabilize lead screw seat 6.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but rather should be construed as broadly as the present invention is capable of modification in various respects, all without departing from the spirit and scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

In this embodiment, refer to fig. 1 for details, specifically include main jar of body 1, main jar of body 1 has inlet 11, liquid outlet 12 and collection way 2, and inlet 11 sets up in main jar of body 1's top inlet 11 and sets up in main jar of body 1 top center department, and collection way 2 runs through to install in main jar of body 1's bottom and to affiliated inlet 11 direction extension, and in the practical application, this design simple structure, processing is easy, convenient assembling, easy realization. Of course, the tank also comprises a protective shell 4, wherein the protective shell 4 is arranged outside the main tank body 1 and used for protecting the main tank body 1, and the mode is simple and direct.

In this embodiment, referring in detail to FIG. 1, specifically comprising a supercavitation separator 3, supercavitation separator 3 is mounted between loading port 11 and collection channel 2. The supercavitation separator 3 comprises an abutting air plate 31, a main body 32, a fixed mixing plate 33, an adjustable liquid wave plate 34, a screw rod group 35 and a double-shaft motor 36. The butt air plate 31, the fixed mixing plate 33 and the adjustable liquid wave plate 34 are all installed on the main body 32, the adjustable liquid wave plate 34 is installed between the butt air plate 31 and the fixed mixing plate 33, and the butt air plate 31 is installed on the lower portion of the liquid inlet 11.

Specifically, in the present embodiment, referring to fig. 1 and 2 in detail, the abutting air plate 31 is fixedly installed at the lower portion of the liquid inlet 11, specifically, the end portion of the side wall of the liquid inlet 11, which is located at the main tank 1, is provided with a connection hole 111, and the abutting air plate 31 is provided with a threaded connection hole 312, and is suspended below the liquid inlet 11 by the threaded connection hole 312 and the threaded connection hole 111 respectively. The abutting air plate 31 further has a hollow portion 311, the hollow portion 311 is disposed at the center of the abutting air plate 31 and faces the liquid inlet 11, and the cross section of the hollow portion 311 is concave. In practical applications, the mixed juice liquid flow impacts against the air plate 31 from the liquid inlet 11 to form air bubbles, and the air bubble is formed by the air bubble which is injected around the periphery of the air plate 31 along with the shape of the air bubble 311 at the center of the air plate 31.

Further, referring to fig. 1, 3 and 4 in detail, the main body 32 is provided with a threaded connection bolt 321, a mounting boss 322, an adjustable channel 3231 and a motor base 324, the threaded connection bolt 321 is arranged at the top of the main body 32, a threaded connection hole 312 is arranged at the center of the bottom of the corresponding abutting air plate 31, and the main body 32 and the abutting air plate 31 are connected by matching the threaded connection bolt 321 and the threaded connection hole 312. The dual-shaft motor 36 is fixedly mounted on the motor mount 324. The connection mode is simple and common, and the connection effect is obvious.

Still further, with particular reference to fig. 1 and 2, the fixed mixing plate 33 has an intermediate mounting sleeve 331, the intermediate mounting sleeve 331 being mounted on a mounting boss 322, the mounting boss 322 being provided on the main body 32 in the direction of the collecting channel 2, the intermediate mounting sleeve 331 being provided with a close-fitting hole 3311 which in practice is secured by screws in the close-fitting hole 3311 so that the fixed mixing plate 33 is fixedly mounted in the main body 32, and in use the fixed mixing plate 33 being positioned in the main body 32 closest to the collecting channel so that in practice the mixed juice stream during impact eventually contacts the fixed mixing plate 33 and forms the outermost air bubble in the main tank 1.

Referring to fig. 3 and 4 in detail, an adjusting hole 323 penetrating along a radial direction of the main body 32 is formed in the middle of the main body 32, the adjusting hole 323 is divided into a fixed section 3232 in the middle and adjustable channels 3231 on two sides of the fixed section, a motor base 324 is installed in the fixed section 3232, a dual-shaft motor 36 is installed on the motor base 324, a main shaft of the dual-shaft motor 36 is parallel to the adjusting hole, and two ends of the dual-shaft motor extend towards the adjustable channels 3231 on two sides respectively. An adjustable liquid wave plate 34 is respectively inserted in the adjustable channels 3231 at two sides, and the adjustable liquid wave plate 34 can slide and stretch along the adjustable channels 3231. Meanwhile, one end of the adjustable liquid wave plate 34 inserted into the adjustable channel 3231 is provided with an accommodating cavity 342 parallel to the adjustable channel 3231, and the end of the accommodating cavity 342 is provided with a screw-nut seat 341. The screw rod group 35 is provided with a left screw rod 351 and a right screw rod 352, the left screw rod 351 and the right screw rod 352 are respectively matched with screw rod nut seats 341 of the adjustable liquid wave plates 34 on two sides to be screwed in, the left screw rod 351 is coaxially and fixedly connected with one output shaft end of the double-shaft motor 36, the right screw rod 352 is coaxially and fixedly connected with the other output shaft end of the double-shaft motor 36, and the left screw rod 351 and the right screw rod 352 are in the same reverse screwing direction and the same screw pitch. In practical use, the adjustable liquid wave plates 34 are driven by the screw rod mechanism consisting of the screw rod nut seat 341, the screw rod group 35 and the double-shaft motor 36 to move close to or away from the center of the main body 32 on two sides of the main body 32, so that the telescopic length is adjusted, and the sizes of the two-side mixed liquid waves impacting the adjustable liquid wave plates are respectively adjusted, so that the liquid waves generate controllable fluctuation in the main tank body 1, orange sacs gathered at air bubbles are pushed to enter the collecting channel 2 to realize separation.

Of course, the hydraulic wave plate stabilizing device further comprises a bearing 5 mounted on the screw group 35 and a stabilizing screw seat 6 in the adjustable hydraulic wave plate 34, wherein the bearing 5 is used for reducing friction resistance, and the stabilizing screw seat 6 is used for stabilizing the adjustable hydraulic wave plate 34.

In practice, the juice mixed with orange sacs flows into the main tank 1 from the liquid inlet 11, and then impacts against the abutting air plate 31, especially the air cavity 311, because of the concave design of the air cavity 311, the juice forms a wave-shaped flow towards the periphery, and forms an air cavity at the lower part of the abutting air plate 31, and the continuous downward impact of the juice impacts against the fixed mixing plate 33, so that a relatively stable air cavity is formed in the abutting air plate 31 and the fixed mixing plate 33, and the impact speed of the juice is not changed. The juice in the main tank 1 is continuously gathered and continuously floats upwards due to the buoyancy of the orange sacs, and is gathered on the surface of the juice in the main tank 1 when the juice is continuously gathered and approaches the collecting channel 2.

At this time, the extension and retraction of the adjustable liquid wave plate 34 are adjusted by controlling the double-shaft motor 36, and the adjustable liquid wave plate is contacted with the juice flows on two sides, so that the juice flows impact the adjustable liquid wave plate 34, meanwhile, new air bubbles are formed in the adjustable liquid wave plate 34 and the reverse side contacted with the juice flows, at this time, the juice flows impacted by the adjustable liquid wave plate 34 form new liquid waves in the main tank body 1 and fluctuate towards the center, namely the collecting channel 2, at this time, the orange sacs gathered on the surface of the juice flows impact the collecting channel 2 and enter the collecting channel 2 under the pushing of the liquid waves, and the preliminary separation of the orange sacs and the juice is realized.

To sum up, this built-in super vacuole separator of mixed fruit juice can reduce the usage space, utilizes less energy to realize the fruit juice that thoughtlessly has the orange cyst, separates, utilizes the stroke that stretches out of adjustable liquid wave board 34, adjusts the size of the impact liquid ripples of collecting channel 2 both sides, and this scheme is similar to a section of snowstorm torpedo of russian design, forms the air bubble through the super vacuole generator that its front end set up, realizes that it advances in the air bubble under water, has improved speed. The built-in type mixed fruit juice super-vacuole separation device realizes the separation of orange cysts and fruit juice through air bubbles formed in the main tank body 1, can be arranged in the previous tank body of the separation process, greatly reduces the energy consumption of the separation process, and is suitable for industrial popularization.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.