阅读说明：本技术 一种用于汽车零部件的循环实时分选物料设备 (Circulating real-time material sorting equipment for automobile parts ) 是由 徐跃国 徐跃磊 顾有志 耿瑞涛 于 2021-08-19 设计创作，主要内容包括：本发明公开了一种用于汽车零部件的循环实时分选物料设备,包括底板,所述底板的上侧壁固定连接有侧板,所述侧壁的侧壁上设有推料装置,所述底板的上侧设有中央处理器,所述底板的上侧通过缓冲装置连接有重量传感器,所述重量传感器的上侧固定连接有第一伺服电机,所述重量传感器和第一伺服电机均与中央处理器电连接,所述第一伺服电机的输出轴上固定连接有转盘,所述转盘上设有传输装置,所述底板的上侧壁固定连接有多个支撑柱,每个所述支撑柱的上端固定连接有呈倾斜设置的滑动板。本发明设计合理,构思巧妙,只需要将零部件放入放置筒中,即可自动循环分选不同型号的零件,大大降低了工人的劳动强度,提高了分选的效率。(The invention discloses a circulating real-time material sorting device for automobile parts, which comprises a bottom plate, wherein a side plate is fixedly connected to the upper side wall of the bottom plate, a material pushing device is arranged on the side wall of the side plate, a central processing unit is arranged on the upper side of the bottom plate, a weight sensor is connected to the upper side of the bottom plate through a buffering device, a first servo motor is fixedly connected to the upper side of the weight sensor, the weight sensor and the first servo motor are both electrically connected with the central processing unit, a rotating disc is fixedly connected to an output shaft of the first servo motor, a transmission device is arranged on the rotating disc, a plurality of support columns are fixedly connected to the upper side wall of the bottom plate, and a sliding plate which is obliquely arranged is fixedly connected to the upper end of each support column. The automatic circular sorting machine is reasonable in design and ingenious in conception, and parts of different models can be automatically and circularly sorted only by putting the parts into the placing cylinder, so that the labor intensity of workers is greatly reduced, and the sorting efficiency is improved.)

1. The circulating real-time material sorting equipment for the automobile parts comprises a bottom plate (6) and is characterized in that a side plate (2) is fixedly connected to the upper side wall of the bottom plate (6), a material pushing device is arranged on the side wall of the side plate (2), a central processing unit (15) is arranged on the upper side of the bottom plate (6), a weight sensor (13) is connected to the upper side of the bottom plate (6) through a buffering device, a first servo motor (18) is fixedly connected to the upper side of the weight sensor (13), the weight sensor (13) and the first servo motor (18) are both electrically connected with the central processing unit (15), a rotating disc (19) is fixedly connected to an output shaft of the first servo motor (18), a transmission device is arranged on the rotating disc (19), a plurality of support columns (9) are fixedly connected to the upper side wall of the bottom plate (6), and a sliding plate (16) which is obliquely arranged is fixedly connected to the upper end of each support column (9), the sliding plates (16) are located on the periphery of the rotating disc (19), two baffle plates (17) are fixedly connected to the side wall of each sliding plate (16), the upper side of the bottom plate (6) is provided with a plurality of collecting boxes (5), and each collecting box (5) is located below the bottom end of each sliding plate (16).

2. The circulating real-time material sorting equipment for the automobile parts according to claim 1, wherein the material pushing device comprises a fixing plate (4), a telescopic cylinder (3) and a connecting rod (1) which are sequentially arranged from bottom to top, one ends of the fixing plate (4), the telescopic cylinder (3) and the connecting rod (1) are fixedly connected to the side wall of a side plate (2), one end of the connecting rod (1) is fixedly connected with a placing cylinder (21), one end of the telescopic cylinder (3) is fixedly connected with a push plate (20), the push plate (20) slides between the upper side of the fixing plate (4) and the lower side of the placing cylinder (21), and the telescopic cylinder (3) is electrically connected with a central processing unit (15).

3. The circulating real-time material sorting equipment for the automobile parts is characterized in that the buffering device comprises two limiting rods (10), each limiting rod (10) is fixedly connected to the upper side wall of the bottom plate (6), a stop block (14) is fixedly connected to the upper end of each limiting rod (10), a supporting plate (12) is slidably connected to the two limiting rods (10), a plurality of second buffering springs (11) are fixedly connected between the supporting plate (12) and the upper side wall of the bottom plate (6), and the weight sensor (13) is fixedly connected to the upper side wall of the supporting plate (12).

4. The equipment for circularly and real-timely sorting materials and parts for automobile parts according to claim 1, wherein the transmission device comprises a motor groove (29) and a groove (22), the motor groove (29) and the groove (22) are both arranged on the upper side wall of the turntable (19), a plurality of rotating rods (26) are rotatably connected between two side walls of the groove (22), each rotating rod (26) is fixedly connected with a plurality of rotating wheels (27), each rotating rod (26) is fixedly connected with a driven gear (25), a plurality of driven gears (25) are in meshing transmission connection with a transmission chain (23), a second servo motor (28) is fixedly connected on the side wall of the motor groove (29), the second servo motor (28) is electrically connected with the central processor (15), an output shaft of the second servo motor (28) penetrates through the motor groove (29) and is fixedly connected with a driving gear (24), the driving gear (24) is in meshed transmission connection with the transmission chain (23).

5. The apparatus for cyclically sorting materials in real time for automobile parts according to claim 4, wherein each of said rotating wheels (27) is provided with anti-slip threads on its side wall.

6. The equipment for circulating and real-time sorting of automobile parts according to claim 1, wherein a first buffer spring (7) is fixedly connected to the inner bottom side wall of each collecting box (5), a buffer plate (8) is fixedly connected to the upper end of each first buffer spring (7), and a silica gel pad is fixedly connected to the upper end of each buffer plate (8).

7. The apparatus for cyclically real-time sorting of materials for automobile parts according to claim 1, wherein said central processor (15) employs a core i9 processor.

8. The apparatus for cyclically sorting materials in real time for automotive parts according to claim 1, wherein the upper side wall of the sliding plate (16) is provided with a lubricating coating.

9. The equipment for cyclically sorting materials in real time for automobile parts according to claims 1 and 4, wherein the outer side walls of the first servo motor (18) and the second servo motor (28) are provided with antirust coatings.

10. The equipment for sorting materials in real time in a circulation manner for automobile parts as claimed in claim 1, wherein a plurality of friction-resistant rubber pads are fixedly connected to the bottom side wall of the bottom plate (6).

Technical Field

The invention relates to the technical field of automobile parts, in particular to a circulating real-time material sorting device for the automobile parts.

Background

Automobile parts are units constituting an automobile part processing unit and products serving for automobile part processing.

However, in the prior art, different types of parts are often required to be separated in the production process, so that the parts are convenient to classify and store, for example, hubs of automobiles, hubs of different automobile products can be produced in the same factory, when different hubs are produced, the parts need to be taken to the same place for coating, polishing or detection, then different hubs are separated, manual separation is generally carried out by workers, the hubs are basically similar in shape and different in weight, and the workers can only carefully distinguish produced labels for separation, so that the labor intensity of the workers is increased, and the efficiency of the separation process is not high.

Disclosure of Invention

The invention provides a circulating real-time material sorting device for automobile parts, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the following technical scheme:

a circulating real-time material sorting device for automobile parts comprises a bottom plate, wherein a side plate is fixedly connected to the upper side wall of the bottom plate, a material pushing device is arranged on the side wall of the side plate, a central processing unit is arranged on the upper side of the bottom plate, a weight sensor is connected to the upper side of the bottom plate through a buffering device, a first servo motor is fixedly connected to the upper side of the weight sensor, the weight sensor and the first servo motor are both electrically connected with the central processing unit, a rotary table is fixedly connected to an output shaft of the first servo motor, a transmission device is arranged on the rotary table, a plurality of support columns are fixedly connected to the upper side wall of the bottom plate, a sliding plate which is obliquely arranged is fixedly connected to the upper end of each support column, the sliding plates are positioned around the rotary table, two baffle plates are fixedly connected to the side wall of each sliding plate, and a plurality of collecting boxes are arranged on the upper side wall of the bottom plate, each collecting box is respectively positioned below the bottom end of each sliding plate.

As a further improvement scheme of the technical scheme: the blevile of push includes from fixed plate, telescopic cylinder and the connecting rod that up sets gradually down, the equal fixed connection of one end of fixed plate, telescopic cylinder and connecting rod is on the lateral wall of curb plate, a section of thick bamboo is placed to the one end fixedly connected with of connecting rod, telescopic cylinder's one end fixedly connected with push pedal, the push pedal slides between the upside of fixed plate and the downside of placing a section of thick bamboo, the electricity is connected between telescopic cylinder and the central processing unit.

As a further improvement scheme of the technical scheme: buffer includes two gag lever posts, every gag lever post fixed connection is at the last lateral wall of bottom plate, every the upper end fixedly connected with dog of gag lever post, two sliding connection has the backup pad on the gag lever post, a plurality of second buffer spring of fixedly connected with between the last lateral wall of backup pad and bottom plate, weight sensor fixed connection is at the last lateral wall of backup pad.

As a further improvement scheme of the technical scheme: transmission includes motor groove and recess, the last lateral wall at the carousel is all seted up to motor groove and recess, it is connected with a plurality of dwangs, every to rotate between the recess both sides wall a plurality of rotation wheels of fixedly connected with on the dwang, every fixedly connected with driven gear on the dwang, it is a plurality of meshing transmission is connected with drive chain between the driven gear, fixedly connected with second servo motor on the lateral wall in motor groove, the electricity is connected between second servo motor and the central processing unit, second servo motor's output shaft runs through motor groove and fixedly connected with driving gear, the driving gear is connected with drive chain meshing transmission.

As a further improvement scheme of the technical scheme: and the side wall of each rotating wheel is provided with anti-skid grains.

As a further improvement scheme of the technical scheme: every fixedly connected with first buffer spring on the inside end lateral wall of collecting box, every first buffer spring's upper end fixedly connected with buffer board, every the upper end fixedly connected with silica gel pad of buffer board.

As a further improvement scheme of the technical scheme: the central processing unit adopts a core i processor.

As a further improvement scheme of the technical scheme: the upper side wall of the slide plate is provided with a lubricating coating.

As a further improvement scheme of the technical scheme: and the outer side walls of the first servo motor and the second servo motor are both provided with antirust coatings.

As a further improvement scheme of the technical scheme: and a plurality of friction-resistant rubber pads are fixedly connected to the bottom side wall of the bottom plate.

Compared with the prior art, the invention has the beneficial effects that:

firstly, vertically placing material parts of different types into a placing cylinder in sequence, wherein the distance between the bottom side of the placing cylinder and a fixed plate is the thickness of one material part, a telescopic cylinder can drive a push plate to extend to push one material part from the fixed plate to a plurality of rotating wheels on a rotating disc, when the material part falls into the rotating disc, a weight sensor can receive the weight of the newly placed material part and transmit the data to a central processing unit, the weight data of a plurality of groups of material parts are preset in the central processing unit in advance, when the data are matched, the central processing unit can control a first servo motor to drive the rotating disc to rotate, then a second servo motor is started to rotate, the material part is moved onto a sliding plate and finally moved into a collecting box to be placed, and then the sorting operation is circulated, the device has reasonable design and ingenious design, and only the parts need to be placed into the placing cylinder, parts of different models can be automatically and circularly sorted, the labor intensity of workers is greatly reduced, and the sorting efficiency is improved.

The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings. The detailed description of the present invention is given in detail by the following examples and the accompanying drawings.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:

FIG. 1 is a schematic sectional front view of an apparatus for sorting materials in real time according to the present invention for use in automotive parts;

FIG. 2 is a schematic perspective view of a turntable of the apparatus for sorting materials in real time in a circulating manner for automobile parts according to the present invention;

FIG. 3 is a schematic top view of a turntable of an apparatus for circulating real-time material sorting of automobile parts according to the present invention;

FIG. 4 is a schematic top view of a rotary table and a plurality of sliding plates of the apparatus for sorting materials in real time by circulation for automobile parts according to the present invention;

fig. 5 is a schematic structural diagram of a plurality of transmission gears, transmission chains and driving gears in the device for circularly sorting materials in real time for automobile parts according to the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1 connecting rod, 2 curb plates, 3 telescopic cylinder, 4 fixed plates, 5 collecting boxes, 6 bottom plates, 7 first buffer springs, 8 buffer plates, 9 support columns, 10 limiting rods, 11 second buffer springs, 12 support plates, 13 weight sensors, 14 stoppers, 15 central processing units, 16 sliding plates, 17 baffle plates, 18 first servo motors, 19 turntables, 20 push plates, 21 placing cylinders, 22 grooves, 23 transmission chains, 24 driving gears, 25 driven gears, 26 rotating rods, 27 rotating wheels, 28 second servo motors and 29 motor grooves.

Detailed Description

The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention. The invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. Advantages and features of the present invention will become apparent from the following description and from the claims. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1 to 5, in an embodiment of the present invention, a material recycling and real-time sorting apparatus for automobile parts includes a bottom plate 6, a side plate 2 is fixedly connected to an upper side wall of the bottom plate 6, a material pushing device is disposed on a side wall of the side plate 2, a central processing unit 15 is disposed on an upper side of the bottom plate 6, a weight sensor 13 is connected to an upper side of the bottom plate 6 through a buffering device, a first servo motor 18 is fixedly connected to an upper side of the weight sensor 13, the weight sensor 13 and the first servo motor 18 are electrically connected to the central processing unit 15, a rotating disc 19 is fixedly connected to an output shaft of the first servo motor 18, a transmission device is disposed on the rotating disc 19, a plurality of support columns 9 are fixedly connected to an upper side wall of the bottom plate 6, a sliding plate 16 arranged obliquely is fixedly connected to an upper end of each support column 9, the plurality of sliding plates 16 are disposed around the rotating disc 19, two baffle plates 17 are fixedly connected to a side wall of each sliding plate 16, the upper side of the bottom plate 6 is provided with a plurality of collecting boxes 5, each collecting box 5 being located below the bottom end of each sliding plate 16.

Referring to fig. 1, the material pushing device comprises a fixed plate 4, a telescopic cylinder 3 and a connecting rod 1 which are sequentially arranged from bottom to top, one end of the fixed plate 4, one end of the telescopic cylinder 3 and one end of the connecting rod 1 are fixedly connected to the side wall of a side plate 2, one end of the connecting rod 1 is fixedly connected with a placing cylinder 21, one end of the telescopic cylinder 3 is fixedly connected with a push plate 20, the push plate 20 slides between the upper side of the fixed plate 4 and the lower side of the placing cylinder 21, the telescopic cylinder 3 is electrically connected with a central processing unit 15, materials of different types are sequentially and vertically placed into the placing cylinder 21, the distance between the bottom side of the placing cylinder 21 and the fixed plate 4 is equal to the thickness of one material, when a material is placed on the upper side wall of the fixed plate 4, the central processor 15 controls to start the telescopic cylinder 3 to stretch, and the telescopic cylinder 3 drives the push plate 20 to extend so as to push the material onto the plurality of rotating wheels 27 on the turntable 19.

Referring to fig. 1, the buffering device includes two limiting rods 10, each limiting rod 10 is fixedly connected to an upper side wall of the bottom plate 6, a stopper 14 is fixedly connected to an upper end of each limiting rod 10, a supporting plate 12 is slidably connected to the two limiting rods 10, a plurality of second buffering springs 11 are fixedly connected between the supporting plate 12 and the upper side wall of the bottom plate 6, and a weight sensor 13 is fixedly connected to the upper side wall of the supporting plate 12, so that when a material falls onto a turntable 19, the second buffering springs 11 can buffer an impact force of the hub.

Referring to fig. 2 and 3, the transmission device includes a motor slot 29 and a groove 22, the motor slot 29 and the groove 22 are both disposed on the upper side wall of the turntable 19, a plurality of rotating rods 26 are rotatably connected between two side walls of the groove 22, a plurality of rotating wheels 27 are fixedly connected to each rotating rod 26, a driven gear 25 is fixedly connected to each rotating rod 26, a transmission chain 23 is connected to each driven gear 25 in a meshing transmission manner, a second servo motor 28 is fixedly connected to a side wall of the motor slot 29, the second servo motor 28 is electrically connected to the central processing unit 15, an output shaft of the second servo motor 28 penetrates through the motor slot 29 and is fixedly connected to a driving gear 24, the driving gear 24 is connected to the transmission chain 23 in a meshing transmission manner, the second servo motor 28 is started to rotate clockwise, the second servo motor 28 drives the driving gear 24 to rotate, and then the driving gear 24 drives the plurality of driven gears 25 to rotate through the transmission chain 23, the plurality of driven gears 25 further rotate the rotating wheel 27 on the rotating rod 26 clockwise, thereby moving the material onto the sliding plate 16.

Referring to fig. 3, the side wall of each rotating wheel 27 is provided with anti-slip lines, which increase the friction of the material on the rotating wheels 27.

Referring to fig. 1, a first buffer spring 7 is fixedly connected to the inner bottom side wall of each collecting box 5, a buffer plate 8 is fixedly connected to the upper end of each first buffer spring 7, and a silica gel pad is fixedly connected to the upper end of each buffer plate 8, so that when a material falls onto the buffer plate 8 in the collecting box 5, the first buffer springs 7 can buffer the falling impact force of the material, thereby avoiding damage to the side wall of the collecting box 5, and meanwhile, the silica gel pad can also buffer and protect the buffer plate 8 from damage.

Referring to FIG. 1, the CPU 15 employs a core i9 processor.

Referring to fig. 4, the upper side wall of the sliding plate 16 is provided with a lubricating coating, which makes the material slide on the upper side of the sliding plate 16 more smoothly.

Referring to fig. 1, the outer sidewalls of the first servo motor 18 and the second servo motor 28 are both provided with an anti-rust coating, which can prevent the outer sidewalls of the first servo motor 18 and the second servo motor 28 from being oxidized, thereby prolonging the service life of the first servo motor 18 and the second servo motor 28.

Referring to fig. 1, a plurality of friction-resistant rubber pads are fixedly connected to the bottom side wall of the bottom plate 6, and the rubber pads can prevent the bottom side of the bottom plate 6 from being worn.

The working principle of the invention is as follows:

taking a wheel hub as an example, firstly, wheel hubs of different types are vertically placed in a placing cylinder 21 in sequence, the distance between the bottom side of the placing cylinder 21 and a fixing plate 4 is the thickness of one wheel hub, when one wheel hub is placed on the upper side wall of the fixing plate 4, a central processing unit 15 controls to start a telescopic cylinder 3 to stretch, the telescopic cylinder 3 drives a push plate 20 to extend so as to push one wheel hub from the fixing plate 4 to a plurality of rotating wheels 27 on a rotating disc 19, when the wheel hub falls on the rotating disc 19, a plurality of second buffer springs 11 can buffer the impact force of the wheel hub, when the wheel hub is stable on the plurality of rotating wheels 27, a weight sensor 13 can receive the weight of a new wheel hub and transmit the data to the central processing unit 15, the weight data of a plurality of groups of wheel hubs are preset in advance in the central processing unit 15, and when the data are identical, the central processing unit 15 can control a first servo motor 18 to drive the rotating disc 19 to rotate clockwise by ninety degrees, One hundred eighty degrees and two hundred seventy degrees, then starting a second servo motor 28 to rotate clockwise, the second servo motor 28 driving a driving gear 24 to rotate, then the driving gear 24 driving a plurality of driven gears 25 to rotate through a transmission chain 23, the plurality of driven gears 25 further driving a rotating wheel 27 on a rotating rod 26 to rotate clockwise, further driving a wheel hub to move to a sliding plate 16, finally moving to a collecting box 5 to be placed, and then recycling the sorting operation.

The foregoing is merely a preferred embodiment of the invention and is not intended to limit the invention in any manner; the present invention may be readily implemented by those of ordinary skill in the art as illustrated in the accompanying drawings and described above; however, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the scope of the invention as defined by the appended claims; meanwhile, any changes, modifications, and evolutions of the equivalent changes of the above embodiments according to the actual techniques of the present invention are still within the protection scope of the technical solution of the present invention.