阅读说明：本技术 一种双通道半自动涂膜成型机及方法 (Double-channel semi-automatic film coating forming machine and method ) 是由 卜文栋 陈铬 王超平 周彦玲 王满仓 孟凡接 于 2020-04-17 设计创作，主要内容包括：本发明涉及一种双通道半自动涂膜成型机及方法。包括机架,机架顶部平台上设有导向槽Ⅰ,平台由首端至末端分为放置治具区、加热区、作业区以及作业完成区；平台底部设有治具板传输单元；平台中加热区和作业区顶部安装有防尘罩,加热区相对应的防尘罩内壁上设有热风机；作业区相对应的机架上设有移动灌装单元。具有操作方便、对计量流体介质无污染、不发生化学反应、超微量计量、精确高、使用寿命长、从计量喷涂到成型一体化控制,减少人为操作,提高工作效率,降低生产过程中污染概率以及提高成品率的优点。(The invention relates to a double-channel semi-automatic film coating forming machine and a method. The device comprises a rack, wherein a guide groove I is arranged on a platform at the top of the rack, and the platform is divided into a jig placing area, a heating area, an operation area and an operation completion area from the head end to the tail end; the bottom of the platform is provided with a jig plate transmission unit; dust covers are arranged at the top of the heating area and the top of the operation area in the platform, and a hot air blower is arranged on the inner wall of the dust cover corresponding to the heating area; the frame corresponding to the operation area is provided with a movable filling unit. The method has the advantages of convenient operation, no pollution to the fluid medium to be measured, no chemical reaction, ultra-micro measurement, high accuracy, long service life, integrated control from measurement spraying to molding, reduction of manual operation, improvement of working efficiency, reduction of pollution probability in the production process and improvement of yield.)

1. The utility model provides a semi-automatic make-up machine that coats a film of binary channels, includes frame (1), its characterized in that: at least one group of guide grooves I (25) for guiding the jig plate (4) is arranged on the top platform (2) of the frame (1),

the platform (2) is divided into a jig placing area (21) for placing the jig plate (4), a heating area (22) for preheating the jig plate (4), an operation area (23) for filling the jig plate (4) and an operation completion area (24) for recovering the filled jig plate (4) from the head end to the tail end;

a jig plate transmission unit for providing transmission power for the jig plate (4) is arranged at the bottom of the platform (2);

dust covers (221) are arranged at the tops of the heating area (22) and the operation area (23) in the platform (2),

the inner wall of the dust cover (221) corresponding to the heating area (22) is provided with a hot air blower (222);

and a movable filling unit (3) for filling the jig plate (4) is arranged on the frame (1) corresponding to the operation area (23).

2. The dual-channel semi-automatic film coating machine according to claim 1, characterized in that: the guide groove I (25) are two groups, and a group of jig plates (4) are correspondingly arranged inside the two groups of guide grooves I (25) respectively.

3. The dual-channel semi-automatic film coating machine according to claim 1, characterized in that: the movable filling unit (3) comprises a front-back moving part arranged at the bottom of the platform (2), a transverse moving part arranged between the platform (2) and the dust cover (221) and a vertical lifting part connected with the transverse moving part, wherein a ceramic metering pump (31) is arranged at the bottom of the vertical lifting part, and the ceramic metering pump (31) is communicated with a cartridge (30) arranged at the top of the dust cover (221).

4. The dual-channel semi-automatic film coating machine according to claim 3, characterized in that: the front and rear moving part comprises sliding rails (32) arranged on two sides of the bottom of the platform (2), sliding rail sliders are correspondingly arranged at the tops of the two sliding rails (32), a support plate I (34) is arranged between the two sliding rail sliders, a driving wheel of a front motor (36) and a rear motor (36) is connected with a driven wheel (324) arranged on the rack (1) through a synchronous belt I (361), and the top of the synchronous belt I (361) is connected with the bottom of the support plate I (34) through a buckle;

the transverse moving part comprises sliding supports (33) arranged on two sides of the top of the support plate I (34), a linear guide rail (35) with a transverse motor (351) is arranged on the top between the sliding supports (33) on the two sides, an installation plate (352) is arranged on the linear guide rail (35), and a vertical lifting part is arranged on the top of the installation plate (352);

the vertical lifting part comprises a vertical lifting motor (37), the vertical lifting motor (37) is arranged at the top of the mounting plate (352), a main gear (371) on a main shaft of the vertical lifting motor (37) is meshed with a first driven gear (373) fixed in the middle of a transmission shaft (372) on the side of the mounting plate (352), two sides of the transmission shaft (372) are respectively provided with a second driven gear (374) and a third driven gear (377), the second driven gear (374) and the third driven gear (377) are respectively meshed with racks (3751) mounted on corresponding moving plates (375), two sides of the moving plates (375) are provided with side plates (3752), the outer sides of the side plates (3752) are connected with fixed supports (378) on two sides of the mounting plate (352) through sliders (376), and the lower parts of the inner sides of the side plates (3752) are provided with ceramic metering pumps (31).

5. The dual-channel semi-automatic film coating machine according to claim 1, characterized in that: the jig plate transmission unit comprises a jig plate transmission motor (11) arranged at the bottom of the rack (1), a main transmission wheel of the jig plate transmission motor (11) is connected with a driven transmission wheel (113) through a synchronous belt II (112), the top of the synchronous belt II (112) is respectively connected with the bottoms of three support plates II (114) with equal distances, guide grooves II (115) are arranged on two sides of the top of each support plate II (114), blocking piece parts used for pushing the jig plates (4) are arranged on the outer sides of the guide grooves II (115), and guide rails (116) fixedly connected with the bottom of the rack (1) are arranged in the guide grooves II (115); fixing rods (117) with equal intervals are arranged between the adjacent support plates II (114);

the three equidistant support plates II (114) are respectively arranged in a placing jig area (21), a heating area (22) and an operation area (23).

6. The dual-channel semi-automatic film coating machine according to claim 5, characterized in that: the separation blade portion includes separation blade mount pad (1141) that links to each other with II (114) tops of backup pad, separation blade mounting groove (1142) have been seted up with tool board (4) adjacent one side to separation blade mount pad (1141), separation blade mounting groove (1142) are equipped with the opening with tool board (4) adjacent one side, the interior bottom of separation blade mounting groove (1142) is passed through reset spring (1143) and is linked to each other with the bottom of separation blade (1144), the outline of separation blade (1144) and the inside looks adaptation of separation blade mounting groove (1142), the top of separation blade (1144) is equipped with separation blade arch (1145).

7. The dual-channel semi-automatic film coating machine according to claim 1, characterized in that: the front end of the jig placing area (21) is provided with a gauge blocking unit (5), the gauge blocking unit (5) comprises a gauge blocking support (51) fixed to the lower portion of the rack (1), the middle of the gauge blocking support (51) is provided with a cam motor (52), the top of a cam portion of the cam motor (52) is provided with a gauge blocking moving frame (57), two sides of the gauge blocking moving frame (57) are respectively sleeved in guide sleeves (53) connected with the inner wall of the gauge blocking support (51), and the top of the gauge blocking support (51) is provided with a gauge blocking (54) integrated with the gauge blocking support (51); a gauge ascending photoelectric sensor (55) and a gauge descending photoelectric sensor (56) are arranged between the gauge moving frame (57) and the gauge support (51).

8. The dual-channel semi-automatic film coating machine according to claim 1, characterized in that: the cartridge (30) is provided with a heating device (301), and the heating device (301) is one of an electric heating pipe, a steam heat exchange coil or a heat conduction oil heat exchange coil.

9. The dual-channel semi-automatic film coating machine according to claim 1, characterized in that: an operation control panel (6) is installed on the rack (1), a PLC control system (61) is arranged inside the operation control panel (6), a signal input end of the PLC control system (61) is connected with a jig placing area photoelectric sensor (210), a heating area photoelectric sensor (220), an operation area photoelectric sensor (230), an operation completion area photoelectric sensor (240), a gauge ascending photoelectric sensor (55) and a gauge descending photoelectric sensor (56) respectively, and a signal output end of the PLC control system (61) is connected with a jig plate transmission motor (11), a transverse motor (351), a front motor (36), a rear motor (36), a cam motor (52), a ceramic metering pump (31) and a vertical lifting motor (37) respectively;

the platform of the placing jig area (21), the heating area (22), the operation area (23) and the operation completion area (24) is correspondingly provided with a placing jig area photoelectric sensor (210), a heating area photoelectric sensor (220), an operation area photoelectric sensor (230) and an operation completion area photoelectric sensor (240).

10. A method of a dual channel semi-automatic film forming machine according to claims 1-9, characterized in that: the method comprises the following steps:

step 1: simultaneously starting a heating device (301) to heat the materials in the cartridge (30); starting an air heater (222) in the heating area (22) to preheat the interior of the dust cover (221), heating the materials in the cartridge (30) to 45-55 ℃, and heating the temperature inside the dust cover (221) to 45-55 ℃;

step 2: the two jig plates (4) are respectively placed on two stations of the jig placing area (21), a jig area photoelectric sensor (210) in the jig placing area (21) senses the jig plates (4) and then transmits signals to a PLC control system (61), and the PLC control system (61) judges whether the operation area (23) is filled or not through a transverse motor (351), a front motor (36), a rear motor (36) and a vertical lifting motor (37); when filling operation is carried out, the PLC control system (61) does not start the jig plate transmission motor (11), when no filling operation is carried out, the PLC control system (61) controls the jig plate transmission motor (11) to start, the jig plate transmission motor (11) drives the main transmission wheel to rotate forward or reversely, so that the separation blade (1144) in the jig placing area (21) moves downwards under the action of the jig plate (4) and the reset spring (1143), the separation blade (1144) enters the tail end of the jig plate (4) from the front end of the jig plate (4) and the bottom of the jig plate (4), and the separation blade (1144) resets under the action of the reset spring (1143) after entering the tail end of the jig plate (4); after the blocking piece (1144) is reset, the PLC control system (61) controls the cam motor (52) to start, the cam motor (52) drives the gauge moving frame (57) to move downwards, the gauge moving frame descends from the position of the gauge ascending photoelectric sensor (55) to the position of the gauge descending photoelectric sensor (56), and at the moment, the jig plate (4) is completely arranged at the top of the platform (2) in the guide groove I (25); the stop gauge descending photoelectric sensor (56) sends a signal to the PLC control system (61), the PLC control system (61) controls the cam motor (52) to be turned off and simultaneously turns on the jig plate transmission motor (11) again, the jig plate transmission motor (11) drives the main driving wheel to rotate reversely or forwardly, and the blocking piece (1144) pushes the jig plate (4) to enter the heating zone (22) from the jig placing zone (21) for preheating;

and step 3: when the PLC control system (61) receives a signal of the photoelectric sensor (220) of the heating zone, the PLC control system (61) controls the cam motor (52) to be started reversely, and after the stop gauge moving support (87) is lifted to the position of the photoelectric sensor (55) on the stop gauge, the PLC control system (61) controls the cam motor (52) to stop working, and the stop gauge (54) is located at the initial position;

and 4, step 4: after receiving the signal of the photoelectric sensor (220) of the heating area, the PLC control system (61) judges whether the filling operation is carried out in the operation area (23) or not through the transverse motor (351), the front motor (36), the rear motor (36) and the vertical lifting motor (37); when the filling operation is carried out, the PLC control system (61) does not start the jig plate transmission motor (11); when no filling operation is carried out, the blocking piece (1144) in the heating area (22) moves downwards under the action of the jig plate (4) and the return spring (1143), the blocking piece (1144) enters the tail end of the jig plate (4) from the front end of the jig plate (4) and the bottom of the jig plate (4), and the blocking piece (1144) returns under the action of the return spring (1143) after entering the tail end of the jig plate (4); after the separation blade (1144) is reset, the tool plate transmission motor (11) drives the main transmission wheel to rotate reversely or forwardly, and the separation blade (1144) pushes the tool plate (4) to enter the operation area (23) from the heating area (22) for filling;

and 5: after the jig plate enters the operation area (23), the photoelectric sensor (230) of the operation area sends a signal to the PLC control system (61); the PLC control system (61) starts the front and rear motors (36), driving wheels of the front and rear motors (36) drive the driven wheel (324) to rotate through a synchronous belt I (361), and the synchronous belt I (361) drives the support plate I (34) to move back and forth while moving;

step 6: the PLC control system (61) simultaneously starts a transverse motor (351) arranged on the movable support (33), and the transverse motor (351) drives the linear guide rail (35) to rotate so as to enable the mounting plate (352) provided with the vertical lifting part to perform left-right translation motion;

and 7: then the PLC control system (61) starts a vertical lifting motor (37) on the mounting plate (352), a main gear (371) in the vertical lifting motor (37) drives a first driven gear (373) to rotate, the first driven gear (373) drives a second driven gear (374) and a third driven gear (377) to rotate through a transmission shaft (372), and drives a ceramic metering pump (31) to move up and down through a rack (3751) and a moving plate (375);

and 8: after the PLC control system (61) controls the front motor (36) and the rear motor (36) and the transverse motor (351) to move the ceramic metering pump (31) to a proper position, the vertical lifting motor (37) is controlled to descend to the proper position, the ceramic metering pump (31) is started, materials in the medicine cylinder (30) are filled at the top of the jig plate (4) through the ceramic metering pump (31), and after filling is finished, the ceramic metering pump (31) is controlled to be closed, and the vertical lifting motor (37) is controlled to ascend;

and step 9: after start vertical lift motor (37) rose, motor (36) or horizontal motor (351) started to carry out the filling to the same horizontal row or the vertical row of filling station in tool board (4) around PLC control system (61) control, and the filling process is: after the PLC control system (61) moves the ceramic metering pump (31) to a proper position through the front motor (36) and the rear motor (36) or the transverse motor (351), the vertical lifting motor (37) is controlled to descend to the proper position, the ceramic metering pump (31) is started, materials in the medicine cylinder (30) are filled at the top of the jig plate (4) through the ceramic metering pump (31), and after filling is finished, the ceramic metering pump (31) is controlled to be closed, and the vertical lifting motor (37) is controlled to ascend;

step 10: after filling of the stations in the same horizontal row or vertical row in the jig plate (4) is finished, the PLC control system (61) controls the horizontal motor (351) or the front and rear motors (36) to fill other stations in the same horizontal row or vertical row in the jig plate (4), and the filling process repeats the steps 8 and 9;

step 11: after the jig plate (4) is filled, the PLC control system (61) senses whether the jig plate (4) exists in the operation completion area (24) through a signal transmitted by the photoelectric sensor (240) of the operation completion area, and when the jig plate (4) exists, the PLC control system (61) does not start the jig plate transmission motor (11); when the jig plate (4) is not provided, the blocking piece (1144) in the operation area (23) moves downwards under the action of the jig plate (4) and the return spring (1143), the blocking piece (1144) enters the tail end of the jig plate (4) from the front end of the jig plate (4) and the bottom of the jig plate (4), and the blocking piece (1144) returns under the action of the return spring (1143) after entering the tail end of the jig plate (4); after the separation blade (1144) is reset, the tool plate transmission motor (11) drives the main transmission wheel to rotate reversely or forwardly, and the separation blade (1144) pushes the tool plate (4) to enter the operation completion area (24) from the operation area (23); after the photoelectric sensor (240) in the operation completion area senses the jig plate (4), the signal is transmitted to the PLC control system (61), the PLC control system (61) controls the jig plate conveying motor (11) to be closed, and the filled jig plate (4) is manually taken out;

step 12: when the stop gauge (54) is at the initial position in the step 3, respectively placing two new jig plates (4) on two stations of the jig placing area (21), and repeating the steps 2-11;

step 13: the blocking piece (1144) in the jig placing area (21) in the step 2, the blocking piece (1144) in the heating area (22) in the step 4 and the blocking piece (1144) in the working area (23) in the step 11 are in a linkage state, and when the jig plate transmission motor (11) is started, the blocking pieces (1144) retreat and advance simultaneously.

Technical Field

The invention relates to the technical field of plaster preparation, in particular to a double-channel semi-automatic film coating forming machine and a method.

Background

With the rapid development of science and technology in China, the science and technology in China has remarkable achievements, various liquid metering film coating forming devices are successfully developed, the filling precision of the navel plaster metering film coating forming devices in the current market cannot meet the use requirement, unstable factors are generated by manual operation in the production process, the core part of the device and the filling metering pump are made of glass or metal materials and have certain defects of high temperature resistance, corrosion resistance, wear resistance and environmental protection performance, a pump core needs to be frequently replaced in the production and use process, the production cost is increased, a large amount of time is wasted due to the fact that the pump body is replaced, the production efficiency is reduced, the sanitation and safety in the manual operation process are not guaranteed, and the existing devices cannot meet the existing market requirements.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provide a double-channel semi-automatic film coating forming machine and a method thereof, wherein the double-channel semi-automatic film coating forming machine and the method thereof have the advantages of convenient operation, no pollution to a measured fluid medium, no chemical reaction, ultra-micro measurement, high accuracy, long service life, integrated control from measurement spraying to forming, reduction of manual operation, improvement of working efficiency, reduction of pollution probability in the production process and improvement of yield.

In order to achieve the purpose, the invention adopts the following technical scheme:

a double-channel semi-automatic film coating forming machine comprises a rack, wherein at least one group of guide grooves I for guiding a jig plate is arranged on a platform at the top of the rack, and the platform is divided into a jig placing area for placing the jig plate, a heating area for preheating the jig plate, an operation area for filling the jig plate and an operation completion area for recovering the filled jig plate from the head end to the tail end; a jig plate transmission unit for providing transmission power for the jig plate is arranged at the bottom of the platform; dust covers are arranged at the tops of a heating area and an operation area in the platform, and a hot air blower is arranged on the inner wall of the dust cover corresponding to the heating area; and the rack corresponding to the operation area is provided with a movable filling unit for filling the jig plate.

Preferably, the guide way I is two sets of, and two sets of guide way I are inside to correspond respectively to be provided with a set of tool board.

Preferably, the movable filling unit comprises a front-back moving part arranged at the bottom of the platform, a transverse moving part arranged between the platform and the dust cover, and a vertical lifting part connected with the transverse moving part, wherein a ceramic metering pump is arranged at the bottom of the vertical lifting part, and the ceramic metering pump is communicated with a medicine cylinder arranged at the top of the dust cover.

Preferably, the front-back moving part comprises slide rails arranged on two sides of the bottom of the platform, slide rail slide blocks are correspondingly arranged at the tops of the two slide rails, a support plate I is arranged between the two slide rail slide blocks, a driving wheel of a front motor and a driving wheel of a rear motor are connected with a driven wheel arranged on the rack through a synchronous belt I, and the top of the synchronous belt I is connected with the bottom of the support plate I through a buckle; the transverse moving part comprises sliding supports arranged on two sides of the top of the support plate I, a linear guide rail with a transverse motor is arranged on the top between the sliding supports on the two sides, a mounting plate is arranged on the linear guide rail, and a vertical lifting part is arranged on the top of the mounting plate; the vertical lifting part comprises a vertical lifting motor, the vertical lifting motor is arranged at the top of the mounting plate, a main gear on a main shaft of the vertical lifting motor is meshed with a first driven gear fixed at the middle part of a transmission shaft at the side part of the mounting plate, a second driven gear and a third driven gear are respectively arranged on two sides of the transmission shaft, the second driven gear and the third driven gear are respectively meshed with racks arranged on respective corresponding moving plates, side plates are arranged on two sides of the moving plates, the outer sides of the side plates are connected with fixed supports on two sides of the mounting plate through sliders, and ceramic metering pumps are arranged on the lower parts of the inner sides of the side plates.

Preferably, the jig plate transmission unit comprises a jig plate transmission motor arranged at the bottom of the rack, a main transmission wheel of the jig plate transmission motor is connected with a driven transmission wheel through a synchronous belt II, the top of the synchronous belt II is respectively connected with the bottoms of three equidistant supporting plates II, two sides of the top of each supporting plate II are provided with guide grooves II, the outer sides of the guide grooves II are provided with blocking piece portions used for pushing the jig plates, and guide rails fixedly connected with the bottom of the rack are arranged in the guide grooves II; fixing rods with equal intervals are arranged between the adjacent supporting plates II; the three equidistant supporting plates II are respectively arranged in a jig placing area, a heating area and an operation area.

Preferably, separation blade portion includes the separation blade mount pad that links to each other with II tops of backup pad, and the separation blade mounting groove has been seted up to one side that separation blade mount pad and tool board are adjacent, and one side that separation blade mounting groove and tool board are adjacent is equipped with the opening, and the bottom of interior bottom through reset spring and separation blade of separation blade mounting groove links to each other, and the outline of separation blade and the inside looks adaptation of separation blade mounting groove, the top of separation blade are equipped with the separation blade arch.

Preferably, the front end of the jig placing area is provided with a gauge blocking unit, the gauge blocking unit comprises a gauge blocking support fixed at the lower part of the rack, the middle part of the gauge blocking support is provided with a cam motor, the top of a cam part of the cam motor is provided with a gauge blocking moving frame, two sides of the gauge blocking moving frame are respectively sleeved in guide sleeves connected with the inner wall of the gauge blocking support, and the top of the gauge blocking support is provided with a gauge which is integrated with the gauge blocking support; and a gauge ascending photoelectric sensor and a gauge descending photoelectric sensor are arranged between the gauge moving frame and the gauge support.

Preferably, the cartridge case is provided with a heating device, and the heating device is one of an electric heating pipe, a steam heat exchange coil pipe or a heat conduction oil heat exchange coil pipe.

Preferably, an operation control panel is installed on the rack, a PLC control system is arranged inside the operation control panel, a signal input end of the PLC control system is respectively connected with the placement jig area photoelectric sensor, the heating area photoelectric sensor, the operation completion area photoelectric sensor, the gauge ascending photoelectric sensor and the gauge descending photoelectric sensor, and a signal output end of the PLC control system is respectively connected with the jig plate transmission motor, the transverse motor, the front and rear motors 36, the cam motor, the ceramic metering pump and the vertical lifting motor; the platform for placing the jig area, the heating area, the operation area and the operation completion area is correspondingly provided with a photoelectric sensor for placing the jig area, a photoelectric sensor for heating area, a photoelectric sensor for operation area and a photoelectric sensor for operation completion area.

A method of a double-channel semi-automatic coating forming machine comprises the following steps:

step 1: simultaneously starting a heating device to heat the materials in the cartridge; starting an air heater in a heating area to preheat the interior of the dust cover, heating the materials in the cartridge to 45-55 ℃, and heating the temperature inside the dust cover to 45-55 ℃;

step 2: the two jig plates are respectively placed on two stations of a jig placing area, a jig area photoelectric sensor in the jig placing area senses the jig plates and then transmits signals to a PLC control system, and the PLC control system judges whether the operation area carries out filling operation or not through a transverse motor, a front motor, a rear motor and a vertical lifting motor; when filling operation is carried out, the PLC control system does not start the jig plate transmission motor, when no filling operation is carried out, the PLC control system controls the jig plate transmission motor to start, the jig plate transmission motor drives the main driving wheel to rotate forwards or reversely, so that a separation blade in the jig placing area descends under the action of the jig plate and the reset spring, the separation blade enters the tail end of the jig plate from the front end of the jig plate and the bottom of the jig plate, and the separation blade resets under the action of the reset spring after entering the tail end of the jig plate; after the retaining sheet is reset, the PLC control system controls the cam motor to start, the cam motor drives the gauge moving frame to move downwards, the gauge moving frame descends from the position of the upper photoelectric sensor of the gauge to the position of the lower photoelectric sensor of the gauge, and the jig plate is completely arranged at the top of the platform in the guide groove I; the stop gauge descending photoelectric sensor sends a signal to the PLC control system, the PLC control system controls the cam motor to be turned off and simultaneously turns on the jig plate transmission motor again, the jig plate transmission motor drives the main driving wheel to rotate reversely or forwardly, and the stop piece pushes the jig plate to enter the heating zone from the jig placing zone for preheating;

and step 3: when the PLC control system receives a signal of a photoelectric sensor of a heating zone, the PLC control system controls the cam motor to be started reversely, so that the cam motor is controlled to stop working by the PLC control system after the stop gauge moving bracket is lifted to the position of the photoelectric sensor on the stop gauge, and the stop gauge is positioned at the initial position;

and 4, step 4: after receiving the signals of the photoelectric sensors of the heating area, the PLC control system judges whether the filling operation is carried out in the operation area or not through the transverse motor, the front motor, the rear motor and the vertical lifting motor; when the filling operation is carried out, the PLC control system does not start the jig plate transmission motor; when no filling operation is carried out, the separation blade in the heating area descends under the action of the jig plate and the reset spring, the separation blade enters the tail end of the jig plate from the front end of the jig plate and the bottom of the jig plate, and the separation blade resets under the action of the reset spring after entering the tail end of the jig plate; after the separation blade is reset, the jig plate transmission motor drives the main transmission wheel to rotate reversely or forwardly, and the separation blade pushes the jig plate to enter the operation area from the heating area for filling;

and 5: after the jig plate enters the operation area, the photoelectric sensor of the operation area sends a signal to the PLC control system; the PLC control system starts the front motor and the rear motor, driving wheels of the front motor and the rear motor drive the driven wheel to rotate through a synchronous belt I, and the synchronous belt I drives the supporting plate I to move back and forth while moving;

step 6: the PLC control system simultaneously starts a transverse motor arranged on the movable bracket to start, and the transverse motor drives the linear guide rail to rotate so as to enable the mounting plate provided with the vertical lifting part to perform left-right translation motion;

and 7: then the PLC control system starts a vertical lifting motor on the mounting plate, a main gear in the vertical lifting motor drives a first driven gear to rotate, the first driven gear respectively drives a second driven gear and a third driven gear to rotate through a transmission shaft, and the ceramic metering pump is driven to move up and down through a rack and a moving plate;

and 8: after the PLC control system controls the front motor, the rear motor and the transverse motor to move the ceramic metering pump to a proper position, the vertical lifting motor is controlled to descend to the proper position, the ceramic metering pump is started, materials in the cartridge case are filled on the top of the jig plate through the ceramic metering pump, and after filling is finished, the ceramic metering pump is controlled to be closed and the vertical lifting motor is controlled to ascend;

and step 9: after the start vertical lift motor rises, motor or horizontal motor start carry out the filling to same horizontal row or the vertical row of filling station in the tool board around the PLC control system control, and the filling process is: after the PLC control system moves the ceramic metering pump to a proper position through a front motor, a rear motor or a transverse motor, the vertical lifting motor is controlled to descend to the proper position, the ceramic metering pump is started, materials in the cartridge case are filled on the top of the jig plate through the ceramic metering pump, and after filling is finished, the ceramic metering pump is controlled to be closed and the vertical lifting motor is controlled to ascend;

step 10: after the filling of the stations in the same horizontal row or vertical row in the jig plate is finished, the PLC control system controls the horizontal motor or the front and rear motors to fill other stations in the same horizontal row or vertical row in the jig plate, and the filling process repeats the steps 8 and 9;

step 11: after the jig plate is filled, the PLC control system senses whether the jig plate is in the operation completion area or not through a signal transmitted by the photoelectric sensor in the operation completion area, and when the jig plate is available, the PLC control system does not start the jig plate transmission motor; when no jig plate is arranged, the separation blade in the operation area moves downwards under the action of the jig plate and the reset spring, the separation blade enters the tail end of the jig plate from the front end of the jig plate and the bottom of the jig plate, and the separation blade resets under the action of the reset spring after entering the tail end of the jig plate; after the separation blade is reset, the tool plate transmission motor drives the main transmission wheel to rotate reversely or forwardly, and the separation blade pushes the tool plate to enter the operation completion area from the operation area; after the photoelectric sensor in the operation completion area senses the jig plate, the signal is transmitted to the PLC control system, the PLC control system controls the conveying motor of the jig plate to be turned off, and the filled jig plate can be taken out manually;

step 12: when the stop gauge in the step 3 is at the initial position, respectively placing two new jig plates on two stations of the jig placing area, and repeating the steps 2-11;

step 13: the blocking piece in the jig placing area in the step 2, the blocking piece in the heating area in the step 4 and the blocking piece in the operation area in the step 11 are in a linkage state, and when the jig plate transmission motor is started, the blocking pieces retreat and advance simultaneously.

According to the double-channel semi-automatic film coating forming machine and the method manufactured by the scheme, the jig plate can move along a limited route by arranging the guide groove I, and the orderly operation of equipment is ensured; meanwhile, the jig plate can be effectively treated when being positioned in different areas by arranging the jig placing area, the heating area, the operation area for filling the jig plate and the operation completion area, if the stable operation of production can be ensured by placing the jig plate in the jig placing area, the jig plate can be effectively preheated by entering the heating area, the problems that the temperature of the filling liquid in the filling area is too high and the temperature of the jig plate is too low, so that plaster is separated and the like are avoided, and the jig plate entering the operation area can be quickly and accurately filled; the temperature reduction and the recovery of the jig plate can be realized by setting the operation completion area; the dust cover can prevent dust and impurities from polluting fluid media in the heating and filling processes so as to achieve the purpose of improving the yield, furthermore, the movable filling unit is arranged, and the ceramic filling part is arranged in the movable filling unit, so that the ceramic filling part has the characteristics of no pollution to the measured fluid media, no chemical reaction, ultramicro metering, high accuracy and long service life, the manual operation can be reduced, the working efficiency can be improved, the pollution probability in the production process can be reduced, and the yield can be improved; the jig plate conveying unit is different from a traditional conveying device, and adopts an equidistant and fixed conveying mode to enable the supporting plate II to do fixed-distance reciprocating motion in a corresponding area so as to achieve the purposes of orderly pushing the jig plate to convey and realizing the work in each area; the method has the advantages of convenient operation, no pollution to the fluid medium to be measured, no chemical reaction, ultra-micro measurement, high accuracy, long service life, integrated control from measurement spraying to molding, reduction of manual operation, improvement of working efficiency, reduction of pollution probability in the production process and improvement of yield.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic view of the internal structure of the present invention.

FIG. 3 is a schematic top view of the platen of the present invention.

FIG. 4 is a schematic structural view of the movable filling part according to the present invention.

Fig. 5 is a partially enlarged view of a portion a in fig. 4.

FIG. 6 is another schematic view of the movable filling part according to the present invention.

Fig. 7 is a schematic structural view of the gauge unit of the present invention.

Fig. 8 is a schematic structural view of a jig board transmission unit according to the present invention.

Fig. 9 is a schematic structural view of a baffle portion of the present invention.

Fig. 10 is a schematic diagram of the control principle of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

Referring to fig. 1-10, a dual-channel semi-automatic film coating forming machine comprises a frame 1, wherein at least one group of guide grooves i 25 for guiding a jig plate 4 is arranged on a platform 2 at the top of the frame 1, and the platform 2 is divided into a jig placing area 21 for placing the jig plate 4, a heating area 22 for preheating the jig plate 4, an operation area 23 for filling the jig plate 4 and an operation completion area 24 for recovering the filled jig plate 4 from the head end to the tail end; a jig plate transmission unit for providing transmission power for the jig plate 4 is arranged at the bottom of the platform 2; dust covers 221 are arranged at the tops of the heating area 22 and the working area 23 in the platform 2, and hot air blowers 222 are arranged on the inner walls of the dust covers 221 corresponding to the heating area 22; and the frame 1 corresponding to the operation area 23 is provided with a movable filling unit 3 for filling the jig plate 4. According to the invention, by arranging the guide groove I25 and the jig plate 4 matched with the guide groove I25, the jig plate 4 can orderly and smoothly pass through the jig placing area 21, the heating area 22, the operation area 23 and the operation completion area 24, so that the purposes that the jig plate 4 orderly passes through the jig placing area 21 to wait, is preheated by the heating area 22, is filled by the operation area 23, enters the operation completion area 24 to be cooled and stored are achieved; the dust cover 221 is provided for the following purposes: 1. the interior of the tank can be kept at a certain temperature to meet the requirements of preheating, filling and the like; 2. the damage to equipment or the threat to the human body caused by the mistaken touch of an operator can be prevented; 3. the problem of low yield caused by dust or impurities entering the surface of the jig plate 4 or entering the fluid medium can be prevented; can realize the orderly accurate transmission to tool board 4 through setting up tool board transmission unit, can realize the accurate location to tool board 4 through accurate transmission to reach and need not consider the position problem of tool board 4 and can realize the accurate filling to tool board 4 at the filling in-process. The fluid medium can be accurately filled by arranging the movable filling unit 3, and the influence of manual operation on the yield and the pollution to products are effectively avoided.

Further, the guide way I25 is two sets of, and two sets of guide way I25 are inside to correspond respectively and are provided with a set of tool board 4. The invention can carry out simultaneous filling operation on a plurality of groups of jig plates 4, but one group of jig plates 4 should be arranged in one group of guide grooves I25, and one group of vertical lifting parts, a support plate II 114 and the like should be correspondingly arranged.

Further, the mobile filling unit 3 includes a front and rear moving portion disposed at the bottom of the platform 2, a transverse moving portion disposed between the platform 2 and the dust cover 221, and a vertical lifting portion connected to the transverse moving portion, a ceramic metering pump 31 is disposed at the bottom of the vertical lifting portion, and the ceramic metering pump 31 is communicated with the cartridge 30 disposed at the top of the dust cover 221. The movable filling unit 3 comprises a front-back moving part, a transverse moving part and a vertical lifting part, wherein the front-back moving part and the transverse moving part are mainly used for positioning the position of a jig plate 4 to be filled, the vertical lifting part is mainly used for filling conveniently, filling time can be comprehensively judged according to flow rate, material properties and specific conditions of the jig plate 4, filling time can be set in a PLC control system 61 under the condition that the filled fluid medium and the jig plate 4 are not changed so as to realize automatic control, and a manual control mode or a PLC control system 61 control mode can be adopted when the fluid medium or the jig plate 4 needs to be frequently replaced according to actual conditions.

Further, the front and back moving part comprises slide rails 32 arranged at two sides of the bottom of the platform 2, slide rail sliders are correspondingly arranged at the tops of the two slide rails 32, a support plate I34 is arranged between the two slide rail sliders, a driving wheel of a front motor 36 and a rear motor 36 is connected with a driven wheel 324 arranged on the rack 1 through a synchronous belt I361, and the top of the synchronous belt I361 is connected with the bottom of the support plate I34 through a buckle; the transverse moving part comprises sliding brackets 33 arranged on two sides of the top of the support plate I34, a linear guide rail 35 with a transverse motor 351 is arranged on the top between the sliding brackets 33 on the two sides, an installation plate 352 is arranged on the linear guide rail 35, and a vertical lifting part is arranged on the top of the installation plate 352; the vertical lifting part comprises a vertical lifting motor 37, the vertical lifting motor 37 is arranged on the top of a mounting plate 352, a main gear 371 on a main shaft of the vertical lifting motor 37 is meshed with a first driven gear 373 fixed in the middle of a transmission shaft 372 at the side part of the mounting plate 352, a second driven gear 374 and a third driven gear 377 are respectively arranged at two sides of the transmission shaft 372, the second driven gear 374 and the third driven gear 377 are respectively meshed with racks 3751 arranged on corresponding moving plates 375, side plates 3752 are arranged at two sides of the moving plates 375, the outer sides of the side plates 3752 are connected with fixed supports 378 at two sides of the mounting plate 352 through sliders 376, and a ceramic metering pump 31 is arranged at the lower part of the inner sides of the side plates 3752. The front and rear motors 36 realize the front and rear movement of the transverse moving part and the vertical lifting part, the transverse moving part can realize the transverse movement of the vertical lifting part, the vertical lifting part can realize the up and down movement of the ceramic metering pump 31, and further the front and rear moving part, the transverse moving part and the vertical lifting part can realize the front and rear, transverse and up and down movement of the ceramic metering pump 31, so as to realize the effective filling of the jig plate 4.

Further, the jig plate transmission unit comprises a jig plate transmission motor 11 arranged at the bottom of the rack 1, a main transmission wheel of the jig plate transmission motor 11 is connected with a driven transmission wheel 113 through a synchronous belt II 112, the top of the synchronous belt II 112 is respectively connected with the bottoms of three equidistant supporting plates II 114, two sides of the top of the supporting plates II 114 are provided with guide grooves II 115, the outer sides of the guide grooves II 115 are provided with blocking piece parts used for pushing the jig plates 4, and guide rails 116 fixedly connected with the bottom of the rack 1 are arranged in the guide grooves II 115; fixing rods 117 with equal intervals are arranged between the adjacent support plates II 114; the three equidistant support plates II 114 are respectively arranged in the placing jig area 21, the heating area 22 and the working area 23. According to the jig plate lifting device, the equidistant support plates II are arranged, and the support plates II 114 are fixed through the fixing rods 117, so that the same distance between the support plates II is ensured, the support plates II 114 can reciprocate in corresponding areas, and the jig plates 4 in the corresponding areas are pushed to move forwards.

Further, the separation blade portion includes the separation blade mount pad 1141 that links to each other with II 114 tops of backup pad, separation blade mounting groove 1142 has been seted up with tool board 4 adjacent one side to separation blade mount pad 1141, separation blade mounting groove 1142 is equipped with the opening with tool board 4 adjacent one side, the interior bottom of separation blade mounting groove 1142 is passed through reset spring 1143 and is linked to each other with the bottom of separation blade 1144, the outline of separation blade 1144 and the inside looks adaptation of separation blade mounting groove 1142, the top of separation blade 1144 is equipped with the separation blade arch 1145. The separation blade 1144 can move to the forward lower side (i.e. the lower part of the jig plate 4) under the action of the reset spring 1143 under the condition of the stress of the upper rear part, and moves to the rear part of the jig plate 4 from the lower part of the jig plate 4, so that the separation blade 1144 is reset under the action of the reset spring 1143 when the jig plate 4 is not extruded, and finally the jig plate 4 is pushed to move to the next area.

Furthermore, a gauge stopping unit 5 is arranged at the front end of the jig placing area 21, the gauge stopping unit 5 comprises a gauge stopping support 51 fixed at the lower part of the rack 1, a cam motor 52 is arranged in the middle of the gauge stopping support 51, a gauge stopping moving frame 57 is arranged at the top of the cam part of the cam motor 52, two sides of the gauge stopping moving frame 57 are respectively sleeved in guide sleeves 53 connected with the inner wall of the gauge stopping support 51, and a gauge stopping 54 integrated with the gauge stopping support 51 is arranged at the top of the gauge stopping support 51; a gauge ascending photoelectric sensor 55 and a gauge descending photoelectric sensor 56 are arranged between the gauge moving frame 57 and the gauge support 51. Keep off rule unit 5 through setting up and can realize quick and accurate location to tool board 4 to do benefit to the staff and place tool board 4 fast.

Further, the cartridge 30 is provided with a heating device 301, and the heating device 301 is one of an electric heating pipe, a steam heat exchange coil or a heat conduction oil heat exchange coil. The heating device is arranged in the cartridge 30, and not only can the fluidity of the fluid be increased, but also the fluid can be more matched with the paster on the jig plate, so that the purpose of improving the yield of the product is achieved; the heating mode in the invention can be various, such as electric heating pipe heating, steam coil heating or heat-conducting oil coil heating.

Further, an operation control panel 6 is installed on the rack 1, a PLC control system 61 is installed inside the operation control panel 6, signal input ends of the PLC control system 61 are respectively connected with the jig placing area photoelectric sensor 210, the heating area photoelectric sensor 220, the operation area photoelectric sensor 230, the operation completion area photoelectric sensor 240, the gauge ascending photoelectric sensor 55 and the gauge descending photoelectric sensor 56, and signal output ends of the PLC control system 61 are respectively connected with the jig plate transmission motor 11, the transverse motor 351, the front and rear motors 36, the cam motor 52, the ceramic metering pump 31 and the vertical lifting motor 37; the placement jig area 21, the heating area 22, the working area 23, and the working completion area 24 are respectively and correspondingly provided with a placement jig area photoelectric sensor 210, a heating area photoelectric sensor 220, a working area photoelectric sensor 230, and a working completion area photoelectric sensor 240 on the platform. According to the invention, the plate conveying motor 11, the transverse motor 351, the front and rear motors 36, the cam motor 52, the ceramic metering pump 31, the vertical lifting motor 37 and the like can be controlled by the PLC control system 61, so that the aim of directly carrying out filling operation without manpower is fulfilled, the pollution problem in the production process is solved, and the production efficiency of products can be effectively improved.

A method of a double-channel semi-automatic coating forming machine comprises the following steps:

step 1: meanwhile, the heating device 301 is started to heat the materials in the cartridge 30; starting a hot air blower 222 in the heating area 22 to preheat the interior of the dust cover 221, heating the materials in the cartridge 30 to 45-55 ℃, and heating the temperature inside the dust cover 221 to 45-55 ℃;

step 2: placing two jig plates 4 on two stations of a jig placing area 21 respectively, transmitting signals to a PLC control system 61 after a jig area photoelectric sensor 210 in the jig placing area 21 senses the jig plates 4, and judging whether the operation area 23 is filled or not by the PLC control system 61 through a transverse motor 351, a front motor 36, a rear motor 36 and a vertical lifting motor 37; when the filling operation is carried out, the PLC control system 61 does not start the jig plate transmission motor 11, when the filling operation is not carried out, the PLC control system 61 controls the jig plate transmission motor 11 to start, the jig plate transmission motor 11 drives the main transmission wheel to rotate forwards or reversely, so that the separation blade 1144 in the jig placing area 21 descends under the action of the jig plate 4 and the return spring 1143, the separation blade 1144 enters the tail end of the jig plate 4 from the front end of the jig plate 4 and the bottom of the jig plate 4, and the separation blade 1144 returns under the action of the return spring 1143 after entering the tail end of the jig plate 4; after the separation blade 1144 is reset, the PLC control system 61 controls the cam motor 52 to start, the cam motor 52 drives the gauge moving frame 57 to move downwards, and the gauge moving frame is descended from the position of the gauge ascending photoelectric sensor 55 to the position of the gauge descending photoelectric sensor 56, and at the moment, the jig plate 4 is completely arranged at the top of the platform 2 in the guide groove I25; the stop gauge descending photoelectric sensor 56 sends a signal to the PLC control system 61, the PLC control system 61 controls the cam motor 52 to be turned off and simultaneously turns on the jig plate transmission motor 11 again, the jig plate transmission motor 11 drives the main driving wheel to rotate reversely or forwardly, and the stop sheet 1144 pushes the jig plate 4 to enter the heating zone 22 from the jig placing zone 21 for preheating;

and step 3: when the PLC control system 61 receives a signal of the photoelectric sensor 220 of the heating zone, the PLC control system 61 controls the cam motor 52 to be started reversely, so that the PLC control system 61 controls the cam motor 52 to stop working and the stop gauge 54 is at an initial position after the stop gauge moving bracket 87 is lifted to the position of the photoelectric sensor 55 on the stop gauge;

and 4, step 4: after the PLC control system 61 receives the signal from the photoelectric sensor 220 of the heating area, the PLC control system 61 determines whether the filling operation is performed in the operation area 23 through the transverse motor 351, the front and rear motors 36, and the vertical lift motor 37; when the filling operation is carried out, the PLC control system 61 does not start the jig plate transmission motor 11; when no filling operation is performed, the blocking sheet 1144 in the heating area 22 moves downwards under the action of the jig plate 4 and the return spring 1143, the blocking sheet 1144 enters the tail end of the jig plate 4 from the front end of the jig plate 4 and the bottom of the jig plate 4, and the blocking sheet 1144 returns under the action of the return spring 1143 after entering the tail end of the jig plate 4; after the blocking piece 1144 is reset, the jig plate transmission motor 11 drives the main transmission wheel to rotate reversely or forwardly, and the blocking piece 1144 pushes the jig plate 4 to enter the operation area 23 from the heating area 22 for filling;

and 5: after the jig plate enters the operation area 23, the operation area photoelectric sensor 230 sends a signal to the PLC control system 61; the PLC control system 61 starts the front and rear motors 36, driving wheels of the front and rear motors 36 drive the driven wheels 324 to rotate through a synchronous belt I361, and the synchronous belt I361 drives the support plate I34 to move back and forth while moving;

step 6: the PLC control system 61 simultaneously starts the transverse motor 351 installed on the movable bracket 33, and the transverse motor 351 drives the linear guide rail 35 to rotate so as to enable the installation plate 352 provided with the vertical lifting part to do left-right translation motion;

and 7: then the PLC control system 61 starts the vertical lifting motor 37 on the mounting plate 352, the main gear 371 in the vertical lifting motor 37 drives the first driven gear 373 to rotate, the first driven gear 373 drives the second driven gear 374 and the third driven gear 377 to rotate through the transmission shaft 372, and drives the ceramic metering pump 31 to move up and down through the rack 3751 and the moving plate 375;

and 8: after the PLC control system 61 controls the front and rear motors 36 and the transverse motor 351 to move the ceramic metering pump 31 to a proper position, the vertical lifting motor 37 is controlled to descend to the proper position, the ceramic metering pump 31 is started, so that the material in the cylinder 30 is filled on the top of the jig plate 4 through the ceramic metering pump 31, after filling is finished, the ceramic metering pump 31 is controlled to be closed, and the vertical lifting motor 37 is controlled to ascend;

and step 9: after the start vertical lift motor 37 rises, the PLC control system 61 controls the front and back motor 36 or the transverse motor 351 to start the same horizontal row or vertical row of the filled stations in the jig plate 4 for filling, and the filling process is as follows: after the PLC control system 61 moves the ceramic metering pump 31 to a proper position through the front and rear motors 36 or the transverse motor 351, the PLC control system controls the vertical lifting motor 37 to descend to a proper position, starts the ceramic metering pump 31, so that the material in the cartridge 30 is filled on the top of the jig plate 4 through the ceramic metering pump 31, and after filling, controls the ceramic metering pump 31 to be closed, and controls the vertical lifting motor 37 to ascend;

step 10: after the filling of the stations in the same horizontal row or vertical row in the jig plate 4 is finished, the PLC control system 61 controls the horizontal motor 351 or the front and rear motors 36 to fill the stations in the same horizontal row or vertical row in the jig plate 4, and the filling process repeats the steps 8 and 9;

step 11: after the jig plate 4 is filled, the PLC control system 61 senses whether the jig plate 4 is present in the operation completion area 24 through the signal transmitted by the operation completion area photoelectric sensor 240, and when the jig plate 4 is present, the PLC control system 61 does not start the jig plate transmission motor 11; when there is no jig plate 4, the blocking sheet 1144 in the working area 23 moves downward under the action of the jig plate 4 and the return spring 1143, the blocking sheet 1144 enters the tail end of the jig plate 4 from the front end of the jig plate 4 and the bottom of the jig plate 4, and the blocking sheet 1144 returns under the action of the return spring 1143 after entering the tail end of the jig plate 4; after the blocking piece 1144 is reset, the tool plate transmission motor 11 drives the main transmission wheel to rotate reversely or forwardly, and the blocking piece 1144 pushes the tool plate 4 to enter the operation completion area 24 from the operation area 23; after the photoelectric sensor 240 in the operation completion area senses the jig plate 4, the signal is transmitted to the PLC control system 61, the PLC control system 61 controls the jig plate conveying motor 11 to be turned off, and the filled jig plate 4 is manually taken out;

step 12: when the stop gauge 54 is at the initial position in the step 3, placing two new jig plates 4 on two stations of the jig placing area 21 respectively, and repeating the steps 2-11;

step 13: the blocking piece 1144 in the jig placing area 21 in the step 2, the blocking piece 1144 in the heating area 22 in the step 4, and the blocking piece 1144 in the working area 23 in the step 11 are in a linkage state, and when the jig board transmission motor 11 is started, the blocking pieces 1144 move back and move forward simultaneously.

The present invention will now be further illustrated by reference to examples in order to explain the present invention in more detail. The specific embodiment is as follows: