Low temperature assisted adhesive removal tool
阅读说明:本技术 低温辅助的粘合剂去除工具 (Low temperature assisted adhesive removal tool ) 是由 D·A·布洛霍瓦克 K·Y·布洛霍瓦克 K·A·克鲁格 于 2020-04-03 设计创作,主要内容包括:本发明涉及低温辅助的粘合剂去除工具。提供了用于去除粘合特征的系统和方法。一个实施方式是一种用于操作低温辅助的粘合剂去除工具(100)的方法。该方法包括:将低温流体分配(202)到设置在结构的表面上的粘合特征上;冷却(204)所述粘合特征以引起物理变化,从而使所述粘合特征变脆;并且在所述粘合特征发生物理变化的同时,操作(206)所述低温辅助的粘合剂去除工具来从所述表面剥离所述粘合特征。(The invention relates to a low temperature assisted adhesive removal tool. Systems and methods for removing adhesive features are provided. One embodiment is a method for operating a low temperature assisted adhesive removal tool (100). The method comprises the following steps: dispensing (202) a cryogenic fluid onto an adhesive feature disposed on a surface of a structure; cooling (204) the bonding feature to cause a physical change, thereby embrittling the bonding feature; and operating (206) the low temperature assisted adhesive removal tool to peel the adhesive feature from the surface while the adhesive feature is physically changed.)
1. A method for operating a cryogenically-assisted adhesive removal tool (100), the method comprising:
dispensing (202) a cryogenic fluid onto a bonding feature disposed at a surface of a structure;
cooling (204) the bonding feature to cause a physical change, thereby embrittling the bonding feature; and is
Operating (206) the low temperature-assisted adhesive removal tool to peel the adhesive feature from the surface while the adhesive feature is physically changed.
2. The method of claim 1, further comprising:
removing a tip (150, 1250) of the cryogenically-assisted adhesive removal tool, wherein the tip peels the adhesive feature from the surface.
3. The method of claim 1, wherein:
the cryogenic fluid is dispensed from the cryogenic assisted adhesive removal tool.
4. The method of claim 1, wherein:
performing the step of operating the low temperature assisted adhesive removal tool to peel the adhesive feature while the adhesive feature is below the glass transition temperature.
5. The method of claim 1, wherein:
dispensing the cryogenic fluid comprises spraying the cryogenic fluid at or from the tip (150, 1250) of the cryogenically-assisted adhesive removal tool that peels off the bonding feature.
6. The method of claim 1, further comprising:
withdrawing the applied cryogenic fluid from the surface.
7. The method of claim 1, wherein:
the low temperature assisted adhesive removal tool includes peeling a tip (150, 1250) of the adhesive feature, and the method further includes replacing the tip with a new tip.
8. The method of claim 1, further comprising:
controlling the pressure at which the cryogenic fluid is applied.
9. The method of any one of claims 1 to 8,
performing the step of operating the cryogenically-assisted adhesive removal tool without leaving marks on the surface, wherein the cryogenically-assisted adhesive removal tool comprises a tip (150, 1250) that is softer than the surface.
10. A system for performing cryogenic stripping, the system comprising:
a cryogenic fluid reservoir (1282); and
a cryogenic assisted adhesive removal tool (100) coupled to the cryogenic fluid reservoir and dispensing cryogenic fluid stored within the cryogenic fluid reservoir from a peel tip (1250) of the cryogenic assisted adhesive removal tool.
11. The system of claim 10, further comprising:
a vacuum system (1284) coupled to the cryogenic assisted adhesive removal tool, disposed proximate to a nozzle that dispenses the cryogenic fluid, and draws the cryogenic fluid away from the peel tip.
12. The system of claim 10, further comprising:
a pressure regulator (1270) that controls an amount of pressure that dispenses the cryogenic fluid from the peel tip.
13. The system of claim 10, further comprising:
a shield (1010) that prevents cryogenic fluid exiting the peel tip from traveling toward a user of the system while enabling an operator to view a work location.
14. The system of any of claims 10 to 13, wherein the cryogenically-assisted adhesive removal tool (100) comprises:
a cartridge (120, 1220) comprising a distribution path (145) for the cryogenic fluid to travel;
a tip (150, 1250) coupled with the barrel, the tip providing a port (158, 1258) for the cryogenic fluid to exit the dispense path and comprising a peel surface (152, 1252); and
a trigger (130, 1230) that is controllably activated to dispense the cryogenic fluid via the dispensing path.
15. The system of claim 14, wherein:
the tip (150, 1250) includes a mating feature (156, 1256) for securing the tip (150, 1250) to the barrel (120, 1220), the tip (150, 1250) is made of a material softer than a working surface, and the tip (150, 1250) includes a passage (334) for dispensing the cryogenic fluid.
Technical Field
The present disclosure relates to the field of manufacturing and repair, and in particular, to removing material from manufactured parts.
Background
Adhesive features (e.g., sealants, adhesives, identification markings, appliques, and other features having flexible or elastic properties) are applied to various locations on an aircraft to prevent fuel leakage, provide corrosion resistance, impart aeronautical benefits, impart specific optical and performance properties, and protect the aircraft from corrosion and other effects of exposure to the environment. The adhesive features adhere to the surface of the aircraft via chemical methods, with limited life. The adhesive feature may also protect and assist other components on the aircraft that may have their own limited life. Removing these other components may require removing their corresponding adhesive features. Removal of the adhesive features is difficult because their elastic nature tends to cause them to deform rather than peel or otherwise separate from the surface on which the adhesive features are mounted. Furthermore, the elastic nature of the adhesive feature can cause the peeling or separating edges of the removal tool and/or the underlying surface to become tacky, as the material being removed tends to stick to all objects it contacts.
Removal of the adhesive features has been difficult due to the tough nature of the material from which the adhesive features are made. These materials tend to be elastic and adhere tightly to surfaces. Tools designed for removing adhesive features allow for labor intensive mechanical removal processes when used properly. However, it is possible that tools designed to remove adhesive features will be used improperly, e.g., due to operator fatigue or intolerance. When improperly used, these tools may be damaged, may leave marks on the surface of the aircraft, or may remove fewer or more than a desired amount of the adhesive features from the aircraft surface.
U.S. patent No.9,352,509 describes providing a tool for removing a coating from at least one of a surface and a fastener head substantially flush with the surface. The tool includes a first blade configured to frictionally engage a coating on at least one of the surface and the fastener head, and a second blade sized to frictionally engage the coating in the recess in the fastener head. The first blade is rotatable relative to the fastener head and the second blade is rotatable within the recess. The first blade and the second blade are translatable relative to each other.
U.S. publication No.2017/0259306 describes a method and apparatus for sealing fastener elements. A structure may be provided over the sealing cap that has been adhered and sealed to the fastener elements. A plurality of protrusions associated with the structure are movable along an interface formed between the sealing cover and an object in which the fastener elements are installed such that the plurality of protrusions remove at least a portion of excess material around the sealing cover while moving along the interface between the sealing cover and the object.
Accordingly, it is desirable to have methods and apparatus that take into account at least some of the issues discussed above, as well as other possible issues.
Disclosure of Invention
Embodiments described herein include a removal tool that applies a cryogenic gas to provide localized cooling that lowers the temperature of an adhesive feature applied to a surface. This makes the adhesive feature brittle and easier to mechanically remove (e.g., scrape off). The removal tool also includes peel/scratch-off edges or tips that facilitate mechanical-based removal of the adhesive features while maintaining surface integrity. One embodiment is a method for operating a low temperature assisted adhesive removal tool. The method comprises the following steps: dispensing a cryogenic fluid onto an adhesive feature disposed on a surface of a structure; cooling the bonding feature to cause a physical change, thereby embrittling the bonding feature; and operating the low-temperature-assisted adhesive removal tool to peel the adhesive feature from the surface while the adhesive feature is physically changed.
Another embodiment is an apparatus for performing cryogenic stripping. The apparatus comprises: a cartridge comprising a distribution path for cryogenic fluid to travel; a top end coupled with the barrel providing a port for the cryogenic fluid to exit the dispense path and comprising a peel-off surface; and a trigger that is controlled to activate dispensing of the cryogenic fluid via the dispensing path.
Other embodiments are a system for performing cryogenic stripping. The system comprises: a cryogenic fluid reservoir; and a cryogenically-assisted adhesive removal tool coupled to the cryogenic fluid reservoir and dispensing cryogenic fluid stored within the cryogenic fluid reservoir from a peel tip of the cryogenically-assisted adhesive removal tool.
Other illustrative embodiments (e.g., methods and computer-readable media related to the foregoing embodiments) may be described below. The features, functions, and advantages that have been discussed can be achieved independently in various embodiments or may be combined in yet other embodiments, further details of which can be seen with reference to the following description and drawings.
Drawings
Some embodiments of the present disclosure will now be described, by way of example only, with reference to the accompanying drawings. The same reference numbers will be used throughout the drawings to refer to the same or like elements.
FIG. 1 illustrates a low temperature assisted adhesive removal tool in an exemplary embodiment.
FIG. 2 is a flow chart illustrating a method of operating a low temperature assisted adhesive removal tool in an exemplary embodiment.
Fig. 3-4 are views of a first interchangeable tip of a cryogenic assisted adhesive removal tool in an exemplary embodiment.
Fig. 5-6 are views of a second interchangeable tip of a cryogenic assisted adhesive removal tool in an exemplary embodiment.
Fig. 7-9 illustrate the operation of the low temperature assisted adhesive removal tool to remove adhesive features in an exemplary embodiment.
FIG. 10 illustrates a low temperature assisted adhesive removal tool with a shroud in an exemplary embodiment.
FIG. 11 illustrates a low temperature assisted adhesive removal tool with a debris vacuum port in an exemplary embodiment.
FIG. 12 is a block diagram of a cryogenic stripping system in an exemplary embodiment.
FIG. 13 is a flow chart of an aircraft manufacturing and service method in an exemplary embodiment.
Fig. 14 is a block diagram of an aircraft in an exemplary embodiment.
Detailed Description
The figures and the following description provide specific exemplary embodiments of the disclosure. It will thus be appreciated that those skilled in the art will be able to devise various arrangements which, although not explicitly described or shown herein, embody the principles of the disclosure and are included within its scope. Moreover, any examples described herein are intended to aid in understanding the principles of the disclosure and are to be construed as being without limitation to such specifically recited examples and conditions. Accordingly, the disclosure is not limited to the specific embodiments or examples described below, but by the claims and their equivalents.
Fig. 1 illustrates a low temperature assisted
The low temperature assisted
In this embodiment, the cryogenic assisted
The
When operation is initiated by pulling
The low temperature assisted
The
Exemplary details of the operation of the low temperature assisted
FIG. 2 is a flow chart illustrating a method of operating a low temperature assisted adhesive removal tool in an exemplary embodiment. Although the steps of method 200 are described with reference to the low temperature assisted
The operator of the cryogenic assisted
The cryogenic fluid may be dispensed at a temperature lower than ambient temperature, such as a temperature below the glass transition temperature of the adhesive feature. For example, cryogenic fluids may be dispensed at temperatures below 0 degrees Celsius, which ranges down to-195 degrees Celsius. The pressure and volumetric flow rate of the cryogenic fluid can be selected as desired based on the desired removal rate and the thermal mass of the bonding feature per unit area. In one embodiment, the pressure ranges between 1 and 50 pounds Per Square Inch (PSI) and the volumetric flow rate ranges between 1 liter per minute and 1 liter per second.
Dispensing the cryogenic fluid includes spraying the cryogenic fluid at the tip of the cryogenically assisted adhesive removal tool that peels off the adhesive feature. Alternatively or additionally, dispensing the cryogenic fluid includes spraying the cryogenic fluid from the tip of the cryogenically assisted adhesive removal tool that peels the adhesive feature.
In step 204, the cryogenic fluid cools the bond feature to cause a physical change, thereby embrittling the bond feature (e.g., by cooling the bond feature below the glass transition temperature of the chemical substance that holds the bond feature in place). The cryogenic fluid may cool the bond features via convective and/or conductive heat transfer. This causes the chemicals and/or the overall adhesive characteristics to become brittle. The cryogenic fluid also cools the
In step 206, while the adhesive feature is physically changed/cooled (e.g., below its glass transition temperature), the low-temperature assisted
The method 200 provides a technical benefit over prior systems in that it provides a removal technique that utilizes cooling to alter the physical properties of the material being removed. This increases the ease of material removal, for example by causing the material to lose elastic properties that would otherwise make it difficult to peel. Thus, the operator may advantageously remove the adhesive feature in less time and labor than previously possible without forming undesirable marks on the underlying surface on which the adhesive feature was left.
Fig. 3-4 are views of a first
Fig. 5-6 are views of a second
Fig. 7-9 illustrate the operation of the low temperature assisted
In fig. 8, a cryogenically assisted
In fig. 9, a low temperature assisted
Fig. 10 illustrates a low temperature assisted adhesive removal tool 1000 with a shroud 1010 in an exemplary embodiment. Shield 1010 is transparent and reduces the likelihood that cryogenic fluid exiting the tool will travel toward the user of the apparatus, while also enabling the operator to view the work location. That is, cryogenic fluid exiting the cryogenically-assisted adhesive removal tool 1000 is physically impeded from freely traveling laterally beyond a certain distance (L of fig. 10) as it is ejected from the cryogenically-assisted
Fig. 11 illustrates a low temperature assisted adhesive removal tool 1100 with a debris vacuum port 1110 in an exemplary embodiment. The debris vacuum port 1110 leads to a vacuum path 1120 having a large diameter, such as a vacuum path having a diameter of one to several inches. The increased size of the vacuum path 1120 enables debris 1130 generated as part of the peeling process to be quickly and efficiently removed from the work area where the low temperature assisted adhesive removal tool 1100 is used.
Examples of the invention
In the following examples, additional processes, systems, and methods are described in the context of a tool that utilizes a cryogenic fluid to facilitate peeling of an adhesive feature from an underlying surface.
Fig. 12 is a block diagram of a cryogenic stripping system 1200 in an exemplary embodiment. Cryogenic stripping system 1200 is provided in the form of a tool, such as tool 100 (shown in fig. 1) coupled to
Referring more particularly to the drawings, embodiments of the disclosure may be described in the context of aircraft manufacturing and
The various processes of
As shown in fig. 14, the aircraft 1302 produced by the
As already mentioned above, the apparatus and methods embodied herein may be employed during any one or more of the stages of production and service described in
In one embodiment, the part forms a portion of the
Any of the various control elements (e.g., electrical or electronic components) shown in the figures or described herein may be implemented as hardware, a processor implementing software, a processor implementing firmware, or some combination of these. For example, the elements may be implemented as dedicated hardware. A dedicated hardware element may be referred to as a "processor," "controller," or some similar terminology. When provided by a processor, the functions may be provided by a single dedicated processor, by a single shared processor, or by a plurality of individual processors, some of which may be shared. Moreover, explicit use of the term "processor" or "controller" should not be construed to refer exclusively to hardware capable of executing software, and may implicitly include, without limitation, Digital Signal Processor (DSP) hardware, network processor, Application Specific Integrated Circuit (ASIC) or other circuitry, Field Programmable Gate Array (FPGA), Read Only Memory (ROM) for storing software, Random Access Memory (RAM), non volatile storage, logic, or some other physical hardware component or module.
In addition, the control element may be implemented as instructions executable by a processor or computer to perform the functions of the element. Some examples of instructions are software, program code, and firmware. The instructions are operative when executed by the processor to direct the processor to perform functions of the element. The instructions may be stored on a storage device readable by the processor. Some examples of storage devices are digital or solid state memory, magnetic storage media such as magnetic disks and tapes, hard drives, or optically readable digital data storage media.
Additionally, the present disclosure includes examples in accordance with the following clauses:
clause 1. a method for operating a cryogenic assisted adhesive removal tool, the method comprising: dispensing a cryogenic fluid onto an adhesive feature disposed on a surface of a structure; cooling the bonding feature to cause a physical change, thereby embrittling the bonding feature; and operating the low-temperature-assisted adhesive removal tool to peel the adhesive feature from the surface while the adhesive feature is physically changed.
Clause 2. the method of clause 1, further comprising: removing a tip of the low-temperature-assisted adhesive removal tool, wherein the tip peels the adhesive feature from the surface.
Clause 4. the method of any one of clauses 1-3, wherein: performing the step of operating the low temperature assisted adhesive removal tool to peel the adhesive feature while the adhesive feature is below the glass transition temperature.
Clause 5. the method of any one of clauses 1-4, wherein: dispensing the cryogenic fluid comprises spraying the cryogenic fluid at a top end of the cryogenically-assisted adhesive removal tool that peels off the adhesive feature.
Clause 6. the method of any one of clauses 1-5, wherein: dispensing the cryogenic fluid comprises spraying the cryogenic fluid from the tip of the cryogenically-assisted adhesive removal tool that peels the adhesive feature.
Clause 7. the method of any one of clauses 1-6, further comprising: withdrawing the applied cryogenic fluid from the surface.
Clause 8. the method of any one of clauses 1-7, wherein: the low temperature assisted adhesive removal tool includes a tip that is softer than the surface.
Clause 9. the method of any one of clauses 1-8, wherein: the low temperature assisted adhesive removal tool includes peeling off a tip of the adhesive feature, and the method further includes replacing the tip with a new tip.
Clause 10. the method of any one of clauses 1-9, further comprising: controlling the pressure at which the cryogenic fluid is applied.
Clause 12. the method of any one of clauses 1-11, wherein: the step of operating the low temperature assisted adhesive removal tool is performed without leaving marks on the surface.
Clause 13. a portion of an aircraft assembled according to the method of any of clauses 1-12.
Clause 14. an apparatus for performing cryogenic stripping, the apparatus comprising:
a cartridge comprising a distribution path for cryogenic fluid to travel;
a top end coupled with the barrel providing a port for the cryogenic fluid to exit the dispense path and comprising a peel-off surface; and
a trigger that is controlled to activate dispensing of the cryogenic fluid via the dispensing path.
Clause 15. the apparatus of clause 14, wherein: the tip includes a mating feature for securing the tip to the barrel, the tip is made of a material softer than the working surface, and the tip includes a passage for dispensing the cryogenic fluid.
Clause 16. the apparatus of clause 14 or 15, further comprising: a cryogenic fluid reservoir coupled with the barrel, wherein the barrel enables targeted application of the cryogenic fluid.
Clause 17. the apparatus of any one of clauses 14 to 16, further comprising: a vacuum inlet disposed proximate to the tip and comprising a vacuum path that draws the applied cryogenic fluid away from the tip.
Clause 18. the apparatus of clause 17, wherein: the vacuum path is larger than the dispensing path and recovers the peeled debris from the adhesive feature.
Clause 19. the apparatus of any one of clauses 14 to 18, further comprising: a pressure regulator that controls the amount of pressure that the cryogenic fluid is dispensed from the tip.
Clause 20. the apparatus of any one of clauses 14 to 19, further comprising: a shield that prevents cryogenic fluid exiting the tip from traveling toward a user of the apparatus.
Clause 21. the apparatus of any one of clauses 14-20, further comprising: a protrusion attached to the barrel and sized to enter the cavity at the tip, the protrusion including a mating feature that engages with a mating feature at the tip to secure the tip to the barrel to form a removable connection.
Clause 22. the apparatus of any one of clauses 14 to 21, wherein: the tool includes a tip that is softer than the surface.
Clause 23. the apparatus of any one of clauses 14 to 22, wherein: the tool includes a tip that peels off the adhesive feature.
Clause 24. the apparatus of any one of clauses 14 to 23, wherein the tip is replaceable with a new tip.
Clause 25. the apparatus of any one of clauses 14 to 24, wherein: the cryogenic fluid comprises a gas selected from the group consisting of carbon dioxide, nitrogen, helium, and argon.
Clause 26. manufacturing a portion of an aircraft using the apparatus of any one of clauses 14 to 25.
Clause 27. a system for performing cryogenic stripping, the system comprising: a cryogenic fluid reservoir; and a cryogenically-assisted adhesive removal tool coupled to the cryogenic fluid reservoir and dispensing cryogenic fluid stored within the cryogenic fluid reservoir from a peel tip of the cryogenically-assisted adhesive removal tool.
Clause 28. the system of clause 27, further comprising: a vacuum system coupled to the cryogenic assisted adhesive removal tool, disposed proximate to a nozzle that dispenses the cryogenic fluid, and draws the cryogenic fluid away from the peel tip.
Clause 29. the system of clause 27 or 28, further comprising: a pressure regulator that controls the amount of pressure that the cryogenic fluid is dispensed from the tip.
Clause 30. the system of any one of clauses 27-29, further comprising: a shield that prevents cryogenic fluid exiting the tip from traveling toward a user of the system while enabling an operator to view a work location.
Clause 31. the system of any one of clauses 27 to 30, wherein the tool comprises the apparatus of any one of clauses 14 to 25.
Clause 32. manufacturing a portion of an aircraft using the system of any of clauses 27-30.
Although specific embodiments have been described herein, the scope of the disclosure is not limited to those specific embodiments. The scope of the disclosure is defined by the following claims and any equivalents thereof.
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