阅读说明：本技术 一种熔喷非织造布制备专用加热模组 (Special heating module for melt-blown non-woven fabric preparation ) 是由 崔建中 于 2020-06-03 设计创作，主要内容包括：本发明涉及一种熔喷非织造布制备专用加热模组,包括底座以及加热筒,底座一端设有伺服电机,伺服电机输出轴上连接有传动轴,传动轴两端分别设有两个皮带轮；加热筒两端转动连接有转动座,所述转动座呈中空的圆柱结构,两个转动座相远离的一端均开设有连接座,连接座的一端开口设置,且连接座的开口一端均转动连接有管道接口,连接座的外壁上均开设有皮带槽,且皮带槽与皮带轮之间均传动连接有传动带,加热筒的内壁沿其轴向分布有多组连接杆,每组连接杆由多个沿加热筒径向分布的连接杆组成,每组连接杆的末端均连接有一个陶瓷加热圈,陶瓷加热器不易损坏,导热性好,不易氧化而影响导热性能,绝缘性能好,安全性高。(The invention relates to a special heating module for preparing melt-blown non-woven fabric, which comprises a base and a heating cylinder, wherein one end of the base is provided with a servo motor, an output shaft of the servo motor is connected with a transmission shaft, and two ends of the transmission shaft are respectively provided with two belt pulleys; the heating cylinder both ends are rotated and are connected with the rotation seat, it is hollow cylinder structure to rotate the seat, the connecting seat has all been seted up to the one end that two rotation seats were kept away from mutually, the one end opening setting of connecting seat, and the opening one end of connecting seat all rotates and is connected with the pipeline interface, the belt groove has all been seted up on the outer wall of connecting seat, and all the transmission is connected with the drive belt between belt groove and the belt pulley, the inner wall of heating cylinder has the multiunit connecting rod along its axial distribution, every group connecting rod comprises a plurality of connecting rods along the radial distribution of heating cylinder, the end of every group connecting rod all is connected with a ceramic heating circle, ceramic heater, the heat conductivity is good, difficult oxidation influences heat.)

1. A special heating module for preparing melt-blown non-woven fabric is characterized by comprising a base (1) and a heating cylinder (22) horizontally arranged on the base (1), wherein one end of the base (1) is provided with a servo motor (11), an output shaft of the servo motor (11) is horizontally connected with a transmission shaft (12), and two ends of the transmission shaft (12) are respectively provided with two belt pulleys (13); the bottom of the heating cylinder (22) is provided with a junction box (201) and supporting legs (202), the bottom ends of the supporting legs (202) are fixedly arranged on the base (1), two ends of the heating cylinder (22) are rotatably connected with rotating seats (3), the rotating seats (3) are of hollow cylindrical structures, connecting seats (31) are arranged at the ends, far away from the two rotating seats (3), of the two rotating seats, an opening is formed in one end of each connecting seat (31), one end of the opening of each connecting seat (31) is rotatably connected with a pipeline connector (5), belt grooves (311) are formed in the outer wall of each connecting seat (31), the positions of the two belt grooves (311) correspond to the positions of the two belt pulleys (13), and a transmission belt (14) is connected between each belt groove (311) and each belt pulley (13); one end side wall center which is close to between the rotating seat (3) and the heating cylinder (22) is provided with a through hole (32) with a circular structure, two rotating seats (3) are positioned on the side wall around the through hole (32) and are provided with a plurality of sliding grooves (33), the directions of the sliding grooves (33) are all vertical to the through hole (32), the sliding grooves (33) are distributed around the through hole (32), the side walls at the two ends of the heating cylinder (22) are symmetrically provided with a plurality of first arc-shaped grooves (21) and second arc-shaped grooves (22), the first arc-shaped grooves (21) and the second arc-shaped grooves (22) are uniformly distributed around the through hole (32), the first arc-shaped grooves (21) and the second arc-shaped grooves (22) are symmetrically arranged, the second arc-shaped grooves (22) are arranged between the adjacent first arc-shaped grooves (21), the positions of the first arc-shaped grooves (21) and the positions of the second arc-shaped grooves (22) are in one-to-one correspondence with the positions of the sliding, a first movable shaft (23) and a second movable shaft (24) respectively penetrate between the first arc-shaped grooves (21) and between the second arc-shaped grooves (22) at the two ends of the heating cylinder (22), both ends of the first movable shaft (23) and the second movable shaft (24) penetrate through a sliding groove (33) on the rotating seat (3), and a first movable shaft (23) and a second movable shaft (24) which are positioned in the sliding groove (33) are oppositely arranged, the inner cavity of the heating cylinder (22) is sequentially provided with a plurality of groups of first wind-shielding sheets (25) and second wind-shielding sheets (26) along the axial direction, each group of first wind-shielding sheets (25) and second wind-shielding sheets (26) respectively comprises a plurality of first wind-shielding sheets (25) and second wind-shielding sheets (26) which are radially distributed along the heating cylinder (22), and one end of each first wind-shielding sheet (25) and one end of each second wind-shielding sheet (26) are respectively fixedly connected with a first movable shaft (23) and a second movable shaft (24); the inner wall of heating cylinder (22) has multiunit connecting rod (27) along its axial distribution, and every group connecting rod (27) all are located between first windshield piece (25) and second windshield piece (26), and every group connecting rod (27) comprises a plurality of connecting rods (27) along heating cylinder (22) radial distribution, and just every connecting rod (27) are located between first loose axle (23) and second loose axle (24), and the end of every group connecting rod (27) all is connected with a ceramic heating circle (28), the inner wall upper berth of ceramic heating circle (28) is equipped with a plurality of ceramic wafer (281) that generate heat, generate heat (281) and be connected with terminal box (201) electricity, and ceramic heating circle (28) around both ends respectively with a set of first windshield piece (25) and a set of second windshield piece (26) laminating setting.

2. The heating module special for preparing the melt-blown non-woven fabric according to claim 1, wherein the number of the first movable shaft (23) and the second movable shaft (24) is three.

3. The heating module special for preparing the melt-blown non-woven fabric according to claim 2, wherein both ends of the first movable shaft (23) and the second movable shaft (24) are respectively provided with a limiting block (231) in the inner cavity of the rotating seat (3).

4. The special heating module for preparing the melt-blown non-woven fabric according to claim 1, wherein the heating cylinder (22) and the rotating seat (3) are provided with protruding rings (34) at the edges of the ends which are jointed with each other, two of the protruding rings (34) are sleeved with sliding sleeves (4), the sliding sleeves (4) are rotatably connected with the heating cylinder (22) and the rotating seat (3), and the rotating cylinder is rotatably connected with the heating cylinder (22) through the sliding sleeves (4).

5. The heating module special for preparing the melt-blown non-woven fabric according to claim 4, wherein the sliding sleeves (4) are provided with sealing rings (41).

6. The special heating module for preparing the melt-blown non-woven fabric according to claim 1, wherein the diameter size of the through openings (32) is consistent with the inner diameter size of the ceramic heating ring (28).

7. The heating module special for preparing the melt-blown non-woven fabric according to claim 1, wherein a bearing seat (15) is further arranged on the transmission shaft (12), and the bearing seat (15) is fixedly arranged on the base (1) and is used for fixing the transmission shaft (12).

Technical Field

The invention belongs to the technical field of melt-blown fabric manufacturing, and particularly relates to a special heating module for melt-blown non-woven fabric preparation.

Background

The melt-blown method for manufacturing the non-woven fabric is a universal and cost-effective method for directly producing the non-woven fabric with the microfiber structure by using the polymer, and the melt-blown method non-woven fabric has excellent filtering property, shielding property, heat insulation property and oil absorption property, so that the melt-blown method non-woven fabric is widely applied to the fields of medical use, warm keeping, filtering, adsorption, sound insulation and the like. In the production of meltblown fabrics, hot air is required to draw the fibers, and an air heater is required to produce the hot air. Current air heater adopts stainless steel electric heating pipe to heat the air as the heating source, adopt traditional electric heating rod or resistance wire easy oxidation when long-time high temperature is used, thereby can lead to heat conduction efficiency to reduce, current air heater is when the heated air, the air dwell time is shorter in the heater, make the air fail with the heat-generating body abundant contact, thereby lead to the heating insufficient, influence the heating effect, and then need improve for improving the heating effect, increase heating power, so just improved the energy consumption of heater, and the production cost is increased.

Disclosure of Invention

Aiming at the problems, the invention discloses a special heating module for preparing melt-blown non-woven fabric, which adopts a ceramic heater to heat air, and enables the air to be in contact with a heating element for a longer time, thereby effectively heating the air.

The specific technical scheme is as follows:

a special heating module for preparing melt-blown non-woven fabric comprises a base and a heating cylinder horizontally arranged on the base, wherein one end of the base is provided with a servo motor, an output shaft of the servo motor is horizontally connected with a transmission shaft, and two ends of the transmission shaft are respectively provided with two belt pulleys; the bottom of the heating cylinder is provided with a junction box and supporting legs, the bottom ends of the supporting legs are fixedly arranged on a base, two ends of the heating cylinder are rotatably connected with rotating seats, each rotating seat is of a hollow cylindrical structure, one ends, far away from the two rotating seats, of the two rotating seats are respectively provided with a connecting seat, one end of each connecting seat is provided with an opening, one end of each connecting seat, which is open, is rotatably connected with a pipeline interface, the two pipeline interfaces are respectively connected with an air inlet pipe and an air outlet pipe, the outer wall of each connecting seat is provided with a belt groove, the two belt grooves correspond to the two belt pulleys in position, and a transmission belt is in transmission connection between each belt groove and each belt pulley, so that a servo motor drives the rotating seats; the centers of the side walls at one end, close to each other, of the rotating seats and the heating cylinder are respectively provided with a through hole with a circular structure, the side walls of the two rotating seats, which are positioned around the through holes, are provided with a plurality of sliding grooves, the directions of the sliding grooves are all vertical to the through holes, the sliding grooves are arranged and distributed around the through holes, the side walls at two ends of the heating cylinder are symmetrically provided with a plurality of first arc-shaped grooves and second arc-shaped grooves, the first arc-shaped grooves and the second arc-shaped grooves are uniformly distributed around the through holes, the first arc-shaped grooves and the second arc-shaped grooves are symmetrically arranged, the second arc-shaped grooves are arranged between the adjacent first arc-shaped grooves, the positions of the first arc-shaped grooves and the positions of the sliding grooves are in one-to-one correspondence, a first movable shaft and a second movable shaft are respectively arranged between the first arc-shaped grooves and between the second arc-shaped grooves at two ends of the heating cylinder in a penetrating manner, two ends, the first movable shaft and the second movable shaft which are positioned in the sliding groove are oppositely arranged, a plurality of groups of first wind-shielding sheets and second wind-shielding sheets are sequentially arranged in the inner cavity of the heating cylinder along the axial direction of the heating cylinder, each group of the first wind-shielding sheets and the second wind-shielding sheets respectively comprises a plurality of first wind-shielding sheets and second wind-shielding sheets which are distributed along the radial direction of the heating cylinder, one end of each first wind-shielding sheet and one end of each second wind-shielding sheet are fixedly connected with one first movable shaft and one second movable shaft respectively, and when the rotating seat rotates, the first movable shafts and the second movable shafts respectively displace in the sliding groove under the action of the first arc-shaped grooves and the second arc-shaped grooves, so that two adjacent first wind-shielding sheets in each group of the first wind-shielding sheets are attached or separated from each other, and two adjacent second wind-shielding sheets in each group of the second wind-shielding sheets are separated from each other or attached to each other;

the inner wall of cartridge heater has the multiunit connecting rod along its axial distribution, and every group the connecting rod all is located between first windshield and the second windshield, and every group connecting rod comprises a plurality of connecting rods along the radial distribution of cartridge heater, and every connecting rod is located between first loose axle and the second loose axle, and the end of every group connecting rod all is connected with a ceramic heating circle, the inner wall upper berth of ceramic heating circle is equipped with a plurality of potsherd that generates heat, the potsherd that generates heat is connected with the terminal box electricity, and ceramic heating circle around both ends respectively with a set of first windshield and a set of second windshield laminating setting.

Further, the number of the first movable shaft and the second movable shaft is three.

Furthermore, the two ends of the first movable shaft and the two ends of the second movable shaft are respectively provided with a limiting block in the inner cavity of the rotating seat, and the limiting blocks limit the first movable shaft and the second movable shaft.

Further, the heating cylinder all is equipped with the bulge loop with the edge of the seat one end of rotating laminating mutually, two the cover is equipped with the slip cap on the bulge loop, the slip cap is connected with the rotation with the heating cylinder and rotate the seat and is rotated, realizes that the rotation section of thick bamboo passes through the slip cap and is connected with the rotation of heating cylinder.

Furthermore, all be equipped with the sealing washer in the sliding sleeve to prevent that the high temperature gas in the cartridge heater from taking place to leak.

Further, the diameter size of the through opening is consistent with the inner diameter size of the ceramic heating ring.

Furthermore, the transmission shaft is further provided with a bearing seat, and the bearing seat is fixedly arranged on the base and used for fixing the transmission shaft.

Compared with the prior art, the invention has the beneficial effects that:

(1) the ceramic heater replaces an electric heating rod and an electric heating wire as heating bodies, the ceramic heating core of the ceramic heater is high in hardness, is not easy to damage and good in heat conductivity when the heater collides, is not easy to oxidize to influence the heat conductivity, and is non-conductive in ceramic heating, good in insulating property and high in safety.

(2) According to the invention, the servo motor drives the transmission shaft to be matched with the transmission belt and the belt pulley, so that the rotating seat rotates on the heating cylinder in a reciprocating manner, and the matching of a plurality of groups of first wind-shielding sheets and second wind-shielding sheets is realized to realize the closing and opening of the inner cavity of the heating cylinder, so that the wind-shielding sheets can generate resistance to the continuous advancing of air, thus the air in the inner cavity of the heating cylinder has longer retention time, the air is fully heated, the heating efficiency is improved, and the energy consumption is reduced.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a side sectional view of a heating cartridge according to the present invention.

Fig. 3 is a side view of a heating cartridge of the present invention.

Fig. 4 is a side view of the rotating base of the present invention.

Fig. 5 is an enlarged schematic view of a portion a in fig. 1.

Description of the reference numerals

The device comprises a base 1, a servo motor 11, a transmission shaft 12, a belt pulley 13, a transmission belt 14, a bearing seat 15, a heating cylinder 2, a junction box 201, a supporting leg 202, a first arc-shaped groove 21, a second arc-shaped groove 22, a first movable shaft 23, a limiting block 231, a second movable shaft 24, a first wind shield 25, a second wind shield 26, a connecting rod 27, a ceramic heating ring 28, a heating ceramic sheet 281, a rotating seat 3, a connecting seat 31, a belt groove 311, a through hole 32, a sliding groove 33, a convex ring 34, a sliding sleeve 4, a sealing ring 41 and a pipeline interface 5.

Detailed Description

In order to make the technical scheme of the invention clearer and clearer, the invention is further described with reference to the accompanying drawings, and any scheme obtained by carrying out equivalent replacement and conventional reasoning on the technical characteristics of the technical scheme of the invention falls into the protection scope of the invention. The fixing and the arrangement of the fixing and the connection are all general connection modes in the mechanical field, and the fixing and the connection can be performed by welding, bolt and nut connection and screw connection.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

As shown in fig. 1-5, a special heating module for preparing melt-blown non-woven fabric comprises a base 1 and a heating cylinder 2 horizontally arranged on the base 1, wherein one end of the base 1 is provided with a servo motor 11, an output shaft of the servo motor 11 is horizontally connected with a transmission shaft 12, and two ends of the transmission shaft 12 are respectively provided with two belt pulleys 13; the bottom of the heating cylinder 2 is provided with a junction box 201 and supporting legs 202, the bottom ends of the supporting legs 202 are fixedly arranged on a base 1, two ends of the heating cylinder 2 are rotatably connected with rotating seats 3, the rotating seats 3 are of a hollow cylindrical structure, one ends, far away from the two rotating seats 3, of the two rotating seats are respectively provided with a connecting seat 31, one end of each connecting seat 31 is provided with an opening, one end of each opening of each connecting seat 31 is rotatably connected with a pipeline connector 5, the two pipeline connectors 5 are respectively connected with an air inlet pipe and an air outlet pipe, the outer wall of each connecting seat 31 is provided with a belt groove 311, the positions of the two belt grooves 311 correspond to the positions of the two belt pulleys 13, and a transmission belt 14 is in transmission connection between each belt groove 311 and each belt pulley 13, so that the servo motor 11 is matched with the transmission belt 14; the centers of the side walls at one end, close to each other, of the rotating seats 3 and the heating cylinder 2 are respectively provided with a through hole 32 with a circular structure, the side walls of the two rotating seats 3, which are positioned around the through hole 32, are provided with a plurality of sliding grooves 33, the directions of the sliding grooves 33 are all perpendicular to the through hole 32, the sliding grooves 33 are distributed around the through hole 32, the side walls at two ends of the heating cylinder 2 are symmetrically provided with a plurality of first arc-shaped grooves 21 and second arc-shaped grooves 22, the first arc-shaped grooves 21 and the second arc-shaped grooves 22 are uniformly distributed around the through hole 32, the first arc-shaped grooves 21 and the second arc-shaped grooves 22 are symmetrically arranged, the second arc-shaped grooves 22 are arranged between the adjacent first arc-shaped grooves 21, the positions of the first arc-shaped grooves 21 and the positions of the second arc-shaped grooves 22 are in one-to-one correspondence with the positions of the sliding grooves 33, and a first movable shaft 23 and a second movable shaft 24 are respectively arranged between the first arc, the both ends of first loose axle 23 and second loose axle 24 all run through spout 33 on the rotation seat 3, and be relative setting between first loose axle 23 that is arranged in spout 33 and the second loose axle 24, 2 inner chambers of heating cylinder arrange in proper order along its axial and be equipped with multiunit first windshield 25 and second windshield 26, every group first windshield 25 and second windshield 26 equally divide and respectively include a plurality of first windshield 25 and second windshield 26 along heating cylinder 2 radial distribution, the one end of every first windshield 25 and second windshield 26 equally divide respectively with a first loose axle 23 and second loose axle 24 fixed connection, when rotating seat 3 and rotatory, first loose axle 23 and second loose axle 24 displace in spout 33 under the effect at first arc wall 21 and second arc wall 22 respectively to make between the lateral wall of two adjacent first windshield 25 in every group first windshield 25 laminate each other or separate and every group second windshield 26 in adjacent second windshield 26 of every group The side walls of the sheet 26 are separated from or attached to each other;

the inner wall of cartridge heater 2 has multiunit connecting rod 27 along its axial distribution, and every group connecting rod 27 all is located between first windshield 25 and the second windshield 26, and every group connecting rod 27 comprises a plurality of connecting rods 27 along the radial distribution of cartridge heater 2, and every connecting rod 27 is located between first loose axle 23 and the second loose axle 24, and every group connecting rod 27's end all is connected with a ceramic heating circle 28, ceramic heating circle 28's inner wall upper berth is equipped with a plurality of ceramic piece 281 that generates heat, ceramic piece 281 and terminal box 201 electricity are connected to generate heat, and ceramic heating circle 28 around both ends respectively with a set of first windshield 25 and a set of second windshield 26 laminating setting.

Further, the number of the first movable shaft 23 and the second movable shaft 24 is three.

Furthermore, both ends of the first movable shaft 23 and the second movable shaft 24 are respectively provided with a limiting block 231 in the inner cavity of the rotating seat 3, and the limiting blocks 231 limit the first movable shaft 23 and the second movable shaft 24.

Further, the heating cylinder 2 all is equipped with bulge loop 34, two with the edge of rotating the seat 3 one end of laminating mutually the cover is equipped with sliding sleeve 4 on the bulge loop 34, sliding sleeve 4 is connected with the rotation with heating cylinder 2 and rotation seat 3, realizes rotating the rotation that a section of thick bamboo passes through sliding sleeve 4 and heating cylinder 2 and is connected.

Further, the sliding sleeves 4 are provided with sealing rings 41, so as to prevent the high-temperature gas in the heating cylinder 2 from leaking.

Further, the diameter of the through opening 32 is the same as the inner diameter of the ceramic heating ring 28.

Further, a bearing seat 15 is further arranged on the transmission shaft 12, and the bearing seat 15 is fixedly arranged on the base 1 and fixes the transmission shaft 12.

The working principle is as follows:

this equipment is at the during operation, through with cold air from one of them pipeline interface input, the ceramic heating circle heats cold air through the ceramic heating piece that circles in it, and servo motor drives through transmission shaft cooperation drive belt and belt pulley and rotates the incessant reciprocal rotation of seat on the heating cylinder, make first loose axle and second loose axle respectively through displacement in the spout under the effect of first arc wall and second arc wall, and make and laminate each other or separate and between two adjacent second wind shields in every group second wind shield between two adjacent first wind shields in every group first wind shield, make the air of marcing receive the resistance and increase the time that stops in the heater, gas after the intensive heating exports to production facility through another pipeline interface.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.