阅读说明：本技术 加热装置 (Heating device ) 是由 S·席尔 于 2019-04-11 设计创作，主要内容包括：本发明涉及一种加热装置,其包括：炉,待加热的半成品可以被移入到该炉中并且从该炉中移出；导线支座,该导线支座由多个彼此间隔开距离的导线构成并且半成品能够被定位在该导线支座上；以及用于使导线支座移入到炉中并且从炉中移出的机构。为了能够实现高移动速度的移动并且同时能够将同一个导线支座用于不同成形的半成品,按照本发明规定,导线是导电的并且所选出的导线可以被加载电压并且由此被加热,其中,该电压可以这样被设定和/或调节,使得导线可以占据可预先给定的温度。通过对导线适当地加热,半成品能够通过熔化固定在导线支座上。(The invention relates to a heating device, comprising: a furnace into which the semifinished product to be heated can be moved and from which it can be removed; a conductor support which is formed from a plurality of conductors at a distance from one another and on which the semifinished product can be positioned; and a mechanism for moving the wire support into and out of the furnace. In order to be able to move at high displacement speeds and at the same time be able to use the same wire carrier for differently shaped semifinished products, it is provided according to the invention that the wires are electrically conductive and that selected wires can be subjected to a voltage and thus heated, wherein the voltage can be set and/or adjusted in such a way that the wires can assume a predeterminable temperature. By suitably heating the wire, the semi-finished product can be fixed on the wire holder by melting.)

1. A heating device, comprising: a furnace (21) into which the semifinished product (9) to be heated can be moved and from which it can be removed; a conductor support (30) which is formed from a plurality of conductors (32, 32a, 32b) at a distance from one another and on which the semi-finished product (9) can be positioned; and a mechanism (22) for moving the wire carrier (30) into and out of the furnace (21), characterized in that the wires (32, 32a, 32b) are electrically conductive and the selected wire (32, 32a, 32b) can be subjected to a voltage and thereby heated, wherein the voltage can be set and/or adjusted in such a way that the wire (32, 32a, 32b) can assume a predeterminable temperature or the switch-on duration of the power supply is predetermined.

2. The heating device according to claim 1, characterized in that the wire holder (30) is composed of a plurality of wires (32) parallel to each other.

3. The heating device according to claim 1 or 2, wherein the wire holder is formed by a plurality of crossing wires (32a, 32b), wherein the wires (32a, 32b) preferably cross at an angle of 90 °.

4. Heating device according to any one of the preceding claims, characterized in that a temperature sensor (36) is provided on one or more of the wires (32, 32a, 32b), respectively.

5. Heating device according to one of the preceding claims, characterized in that for moving the wire support (30) a carriage (25) is provided which can be moved into the furnace (21) and out of the furnace on a rail system (23, 24).

6. Heating device according to one of the preceding claims, characterized in that an adjusting device (37) is provided, with which the voltage can be set and/or adjusted such that the line (32, 32a, 32b) can be kept at a predeterminable temperature.

7. Injection molding machine (1) for producing plastic molded parts from a semifinished product (9) which is injection-molded with a plastic material, comprising a closing unit, an injection unit, a robot and a heating device according to one of claims 1 to 6.

8. Method for producing a plastic molded part from a semifinished product, which is encapsulated with a plastic material by injection molding, wherein the semifinished product is heated by means of a heating device according to any one of claims 1 to 6, wherein the voltage of the line is set to a value at which the line has a temperature which causes the semifinished product to melt, wherein the heated semifinished product is removed from the line carrier after removal of the line carrier from the furnace and is encapsulated with the plastic material in an injection molding machine.

Technical Field

The invention relates to a heating device according to the preamble of claim 1, to an injection molding installation equipped with such a heating device, and to a method for producing plastic molded parts from semifinished products encapsulated by injection molding with a plastic material.

Background

A generic heating device is known from DE102014010173a 1. The heating device is usually used in an injection molding machine for producing plastic molded parts made of semifinished products that are injection-molded with a plastic material. The heating device known from DE102014010173a1 has a carriage system, by means of which a frame can be moved through a heating zone formed by a heat radiator.

According to a first embodiment (DE102014010173a1, fig. 4), a clamping frame is provided, which has a plurality of spring-loaded holding devices in the form of clips. The semi-finished product is held in its position by means of a clip. The clamp is spring-loaded in order to compensate for thermal deformations of the semi-finished product and thermal expansions of the clamping frame. According to a second embodiment (DE102014010173a1, fig. 5), the conductor holder, which is formed by a plurality of conductors, is clamped in a frame, wherein the conductors are spring-loaded to compensate for thermal deformations. In this case, the semifinished product is merely placed on the conductor support.

In principle, it is considered to be advantageous to avoid the semifinished product from slipping off during the movement of the wire support. In the exemplary embodiment according to DE102014010173a1, the semifinished product is only placed on the wire holder, so that only low displacement speeds can be set. The difference is the case in the embodiment of fig. 4 in DE102014010173a1, in which spring-loaded clips are used as positioning aids and for holding the semifinished product. A higher displacement speed can also be provided with this embodiment. However, it is disadvantageous that these positioning aids must be adapted individually for differently configured semi-finished products. If such a positioning aid is made of a metallic material, it will heat up, which in itself brings about some disadvantages. On the one hand, this can lead to a change in the position of the semifinished product in the furnace and, on the other hand, the heating behavior of the semifinished product can be adversely affected by the thermal capacity of the positioning aid.

Disclosure of Invention

Starting from this, the object of the invention is to provide a heating device which can be used for differently shaped semifinished products without having to adapt the wire support.

This object is achieved by a heating device having the features of claim 1. Advantageous embodiments and further developments are obtained in the dependent claims.

By the following means: the wires of the wire carrier are electrically conductive and selected wires can be subjected to a voltage and thus heated, wherein the voltage can be set and/or adjusted in such a way that the wires can assume a predeterminable temperature and the surface of the semifinished product can be heated to above the melting temperature of the semifinished substrate. This results in the semi-finished product adhering to the conductor support, whereby the positioning aid is superfluous. No longer leaves the position that it occupied once when the semi-finished product was placed on the wire holder. The semi-finished product is reliably held in its position on the conductor support even at relatively high displacement speeds.

Another advantage is that the same wire holder can be used for differently shaped semi-finished products, as long as the semi-finished product is smaller than the available bearing surface of the wire holder. Thus, the same wire support can be used for different profiles of the semi-finished product. Unlike the prior art, the conductor support does not need to be matched when the semi-finished product is replaced. Since there is no positioning aid, the disadvantages associated therewith, as described above, are not taken into account.

According to a first embodiment, the conductor support can be formed from a plurality of conductors which are parallel to one another. Furthermore, the conductor support can be formed from a plurality of intersecting conductors, wherein the conductors preferably intersect at an angle of 90 °. Suitable insulation may be provided at the intersection.

Preferably, a temperature sensor is provided on one or more of the lines in order to measure the temperature of the line and to be able to set a temperature suitable for the semifinished product.

In a further development of the invention, a carriage can be provided for moving the wire support, which carriage can be moved into and out of the furnace on a rail system. The furnace and carriage system can be designed in the same way as in DE102014010173a1, i.e. the rail system extends through the furnace, so that the carriage can be moved into the furnace on one side and out of the furnace on the opposite side by means of the wire carrier. The furnace and carriage system may also be configured such that the carriage, with the wire support, can be moved into and out of the furnace on the same side of the furnace.

Furthermore, a regulating device can be provided, by means of which the voltage can be set and/or regulated in such a way that the line can be kept at a predeterminable temperature. External influences which may lead to temperature fluctuations can thus be compensated for.

A preferred field of application of the heating device according to the invention is an apparatus for producing plastic molded parts from semifinished products that are injection-molded with a plastic material. The apparatus comprises an injection molding machine known per se with a closing unit and an injection unit, a robot and a heating device according to the invention.

The invention further relates to a method for producing a plastic molded part from a semifinished product injection-molded with a plastic material, wherein the semifinished product is heated by means of a heating device according to the invention, wherein the voltage of the line is set to a value at which the line has a temperature that causes the semifinished product to melt, wherein the heated semifinished product is removed from the line carrier after the line carrier has been removed from the furnace and is injection-molded with the plastic material in an injection-molding machine. For handling the semifinished product, robots known per se can be used.

Preferably, measures can be taken to set the temperature of the wire in a suitable manner, namely:

-pre-heating the wire to a temperature above the melting temperature of the semi-finished product. For the polyamide semi-finished product, for example, 260 ℃.

In this case, the temperature of the wire grid is regulated by at least one thermocouple, a thermocouple being fastened to a wire or a plurality of thermocouples being fastened to a wire in each case. Preferably, thermocouples with small dimensions can be used for this purpose in order to keep the thermal mass as low as possible.

Together with a suitable switching element, such as a Solid State Relay (SSR), the temperature rise of the wire can now be regulated by the duration of the applied voltage, wherein the temperature is measured with a thermocouple. It is likewise conceivable to adapt the voltage or current intensity accordingly instead of the switch-on duration.

Temperature regulation by means of the switch-on duration is known and is known, for example, from ceramic heating bands or infrared temperature regulation.

At the moment of placing the semifinished product on the grate, there is therefore a wire support, the temperature of which has been adjusted above the melting temperature.

By contact between the semifinished product and the conductor holder, heat transfer takes place from the conductor holder to the semifinished product and the semifinished product or the matrix material contained in the semifinished product melts.

Due to the melting process, a positive connection is produced between the placed semi-finished product and the conductor holder.

The positive locking results in the semi-finished product being securely fixed to the wire support and a rapid displacement movement of the wire support can be achieved without the semi-finished product being displaced on the grate.

In the sense of the present invention, in particular so-called organic sheet materials or FKV inserts can be regarded as semi-finished products. Furthermore, the following products can be considered as semi-finished products in the sense of the present invention:

-semi-finished product of natural fibres

-nonwoven material

-an integral flat semi-finished product consisting of fibres and a thermoplastic or thermosetting matrix.

Typical fiber-matrix combinations are:

glass fabrics with Polypropylene or Polyamide

-carbon fibre fabrics with polyamide

-Unidirectional (UD) layer construction with polyamide or polypropylene

-natural fiber polypropylene nonwoven material

Drawings

The invention is described in detail below with the aid of embodiments and with reference to the accompanying drawings. Wherein:

FIG. 1 shows an injection molding apparatus with a heating device according to the invention;

FIG. 2 shows a wire standoff with parallel wires;

fig. 3 shows a wire mount with crossing wires.

Detailed Description

An exemplary injection molding machine 1 is shown in fig. 1. The injection molding machine 1 has a base 2. A stationary mold platen 3 is fixed to the machine bed 2 and a movable mold platen 4 is mounted so as to be linearly movable. For the linearly displaceable mounting of the movable mold platen, the movable mold platen 4 is mounted displaceably along four horizontal columns 5. The movable mold platen 4 can be moved along the longitudinal extension of the four horizontal columns 5, for example, by means of a hydraulic drive, not shown in detail. The movable mold platen 4 is supported on the machine bed 2 by a linear guide 6 so as to be horizontally movable. The above-mentioned components of the injection molding machine together constitute a so-called closing unit. A first injection mold half 7 is fixed to the fixed mold clamping plate 3. A second injection mold half 8 is fixed to the movable mold platen 4. The two injection mold halves 7 and 8 are designed in the present exemplary embodiment to be able to shape the organic sheet material 9 and to be injection-molded with a thermoplastic. The organic sheet 9 may be, for example, a plate-shaped organic sheet 9. The injection unit is not shown for greater clarity and is typically located on the right side of the stationary mold clamping plate 3.

In fig. 1, a heating device according to the invention, which is designated as a whole by reference numeral 20, is shown on the right-hand side of the injection molding machine 1. The heating device mainly comprises a furnace 21, a carriage system 22 with rails 23, 24 and a carriage 25. The wire holder 30 according to the invention can be fixed or fixed to the carriage. Further details of wire support 30 are provided below in the description of fig. 2 and 3. An organic sheet 9 or other semi-finished product can be placed on the wire holder 30. The carriage 25 can be moved into the oven 20 and out of the oven 20 again by means of a suitable drive mechanism. In this way, the organic sheet 9 can be moved into the furnace, heated in the furnace and subsequently removed again from the furnace. This displacement movement should be indicated by a double arrow.

Between the heating device 20 and the injection molding machine 1, a robot 40 is provided, which is designed for handling the organic sheet 9 and in particular has a suitable gripping device 41. The organic sheet 9 to be heated can be removed from a supply stack (not shown here) by means of a robot 40 and placed on the empty wire support 30. After the organic sheet 9 has been heated and removed again from the oven 20, the heated organic sheet 9 can be introduced into the space between the open mold halves 7 and 8 by means of the same robot 40 and can be fixed there in the position of the heated organic sheet for the injection molding process. Of course, a plurality of robots can also be provided, as can a plurality of different robots, in order to carry out the handling of the stored organic sheet material, the heated organic sheet material and the finished plastic molded parts.

Fig. 2 shows a first embodiment of a line carrier 30 according to the invention. A plurality of wires 32 are enclosed in the frame 31, arranged parallel to each other and at the same distance from each other. An organic sheet 9 is centrally placed on the wire support 30. The wire 32 is connected to a power source 35 via connection cables 33 and 34. For simplicity, the power source 35 is shown in FIG. 2 as a separate battery. Of course, any other suitable power source suitable for applying a power source suitable for this to the wire 32 and utilizing the effect of resistive heating to heat the wire 32 may also be provided. Preferably, a temperature sensor 36 is provided on one or more of the conductors 32, the value of which can be evaluated by a regulator 37, so that the power supply 35 can be operated in a suitable manner. The regulator 37 or the regulating device 37 is preferably used to set and/or regulate the voltage in such a way that the line 32 is maintained at a predeterminable temperature.

Measures may be taken to set the temperature of the wire 32 in a suitable manner, namely:

-pre-heating the wire to a temperature above the melting temperature of the organic sheet. For polyamide organic sheets, for example, 260 ℃.

In this case, the temperature of the wire grid is regulated by at least one thermocouple, one of which is fastened to a wire or a plurality of which are each fastened to a wire. Preferably, thermocouples with small dimensions can be used for this purpose in order to keep the thermal mass as low as possible.

Together with suitable switching elements, such as Solid State Relays (SSRs), the temperature rise can now be measured and regulated by the duration of the applied voltage. It is likewise conceivable to adapt the voltage or current intensity accordingly.

Temperature regulation by means of the switch-on duration is known and is known, for example, from ceramic heating bands or infrared temperature regulation.

The wire support, which is tempered to a temperature above the melting temperature, is therefore present at the moment the organic sheet is placed on the grate.

By the contact between the organic sheet and the wire holder, heat transfer from the wire holder to the organic sheet is generated and the organic sheet or the matrix material contained in the organic sheet is melted.

Due to the melting process, a form-locking connection is produced between the placed organic sheet and the conductor support.

This form-locking results in a secure fastening of the organic sheet material to the wire support and a rapid displacement movement of the wire support without the organic sheet material being displaced on the grate.

Fig. 3 shows a second embodiment of the wire holder 30 according to the invention. In contrast to fig. 2, the conductor support is formed from a plurality of intersecting conductors 32a and 32b, wherein the conductors intersect at an angle of 90 °. Suitable insulation is provided at the intersection.

The conductor carrier 30 according to the invention is used in a method for producing plastic molded parts from an organic sheet metal 9 or other semi-finished product which is or should be injection-molded with a plastic material. The organic sheet 9 or semifinished product is heated by means of a heating device of the type described above. The voltage of the wire 32 or 32a/32b is adjusted to a value in which the wire has a temperature that causes the organic sheet 9 to melt. The carriage 25 can therefore be moved at a relatively high movement speed into the furnace 20 and removed again from the furnace after heating the organic sheet 9. After the wire holder 30 or 32a/32b has been removed from the furnace 20, the organic sheet 9 is removed from the wire holder and injection-molded with a plastic material in the injection molding machine 1.

List of reference numerals

1 injection moulding machine

2 machine base

3 fixed die clamping plate

4 moving mold clamping plate

5 horizontal column

6 Linear guide device

7 first half of injection mould

8 second injection mould half

9 organic plate

20 heating device

21 furnace

22 carriage system

23 track

24 track

25 sliding rack

30 wire holder

31 frame

32 wire

32a conductor

32b conducting wire

33 connecting cable

34 connecting cable

35 power supply

36 temperature sensor

37 regulator

40 robot

41 gripping device