Device and method for preparing uniform single emulsion drops in high flux
阅读说明:本技术 一种高通量制备均匀单乳液滴的装置及方法 (Device and method for preparing uniform single emulsion drops in high flux ) 是由 司廷 杨超宇 乔然 于 2020-08-19 设计创作,主要内容包括:本发明公开了一种高通量制备均匀单乳液滴的装置及方法,装置包括基座、腔体、毛细结构和致动单元;基座上开设有分散相液体通道,且基座上还开设有与分散相液体通道导通的扰动接口,扰动接口封装,致动单元通过扰动接口输入扰动;毛细结构安装在基座的底端,且毛细结构的顶端与分散相液体通道的出口端导通;腔体密封安装在基座的底端,且毛细结构置于腔体内;腔体上开设有驱动相入口,驱动相入口用于输入驱动相液体到腔体内,驱动相液体和分散相液体互不相溶;腔体的底端开设有与毛细结构的出口端同心的排出孔。通过致动单元发出的扰动信号的频率,实现对射流破碎的控制,实现了高通量生产单乳液滴,且保证了单乳液滴的尺寸均匀。(The invention discloses a device and a method for preparing uniform single emulsion drops in a high-flux manner, wherein the device comprises a base, a cavity, a capillary structure and an actuating unit; the base is provided with a dispersed phase liquid channel, the base is also provided with a disturbance interface communicated with the dispersed phase liquid channel, the disturbance interface is packaged, and the actuating unit inputs disturbance through the disturbance interface; the capillary structure is arranged at the bottom end of the base, and the top end of the capillary structure is communicated with the outlet end of the dispersed phase liquid channel; the cavity is hermetically arranged at the bottom end of the base, and the capillary structure is arranged in the cavity; the cavity is provided with a driving phase inlet, the driving phase inlet is used for inputting driving phase liquid into the cavity, and the driving phase liquid and the dispersed phase liquid are not dissolved with each other; the bottom end of the cavity is provided with a discharge hole which is concentric with the outlet end of the capillary structure. The control of jet flow crushing is realized through the frequency of a disturbance signal sent by the actuating unit, the high-flux production of single emulsion drops is realized, and the uniformity of the sizes of the single emulsion drops is ensured.)
1. A device for preparing uniform single emulsion drops in high flux is characterized by comprising a base, a cavity, a capillary structure and an actuating unit;
the base is provided with a dispersed phase liquid channel, the inlet end of the dispersed phase liquid channel is used for inputting dispersed phase liquid, the base is further provided with a disturbance interface communicated with the dispersed phase liquid channel, the disturbance interface is packaged, and the actuating unit inputs disturbance through the packaged disturbance interface;
the outlet end of the dispersed phase liquid channel is arranged at the bottom end of the base, the capillary structure is hermetically arranged at the bottom end of the base, and the top end of the capillary structure is communicated with the outlet end of the dispersed phase liquid channel;
the cavity is hermetically arranged at the bottom end of the base, and the capillary structure is arranged in the cavity;
the cavity is provided with a driving phase inlet, the driving phase inlet is used for inputting driving phase liquid into the cavity, and the driving phase liquid and the dispersed phase liquid are not dissolved with each other;
the bottom end of the cavity is provided with a discharge hole, and the discharge hole is concentric with the outlet end of the capillary structure.
2. High throughput uniform single emulsion droplet preparation apparatus according to claim 1 wherein the diameter of said discharge orifice is 2 times the diameter of the single emulsion droplet to be prepared;
the inner diameter of the outlet end of the capillary structure is equivalent to the diameter of the discharge hole, and the distance from the outlet end of the capillary structure to the discharge hole is equivalent to the inner diameter of the outlet end of the capillary structure;
and/or
The diameter calculation formula of the single emulsion drop is D ═ (6Q/pi f)1/3,
Q is the flow rate of the dispersed phase liquid,
f is the excitation frequency input by the actuation unit to the perturbation interface.
3. The high throughput uniform single emulsion droplet preparation device of claim 1 further comprising a base plate and a support column;
the supporting column is installed at the top end of the base, the substrate is installed at the top end of the supporting column, the actuating unit is installed on the substrate, and the actuating end of the actuating unit inputs disturbance to the disturbance interface.
4. High throughput uniform single emulsion droplet preparation apparatus according to claim 1, wherein said actuation unit comprises a signal generator, a power amplifier and an actuator;
the signal generator is in signal connection with the power amplifier, and the power amplifier is in signal connection with the actuator;
and the disturbance signal sent by the signal generator is amplified by the power amplifier and then output to the disturbance interface through the actuator.
5. High throughput uniform single emulsion droplet preparation apparatus according to claim 4 wherein said disturbance interface is encapsulated by a thin film.
6. The device for high throughput preparation of uniform single emulsion droplets of claim 1, further comprising a first syringe pump in fluid connection with the dispersed phase inlet for injecting the dispersed phase liquid into the dispersed phase inlet;
the device for preparing uniform single emulsion droplets at high flux also comprises a second injection pump which is in conductive connection with the driving phase inlet and is used for injecting the driving phase liquid into the driving phase inlet,
or
The device for preparing uniform single emulsion drops with high flux also comprises a power pump and a buffer,
the power pump is in conductive connection with the buffer, the buffer is in conductive connection with the driving phase inlet,
the power pump is used for conveying the driving phase liquid into the buffer, and the buffer is used for buffering the driving phase liquid and conveying the driving phase liquid into the cavity.
7. The device for high throughput preparation of uniform single emulsion droplets of claim 6, further comprising a reservoir;
the liquid storage tank is used for storing the driving phase liquid;
the power pump is a peristaltic pump, and the buffer is a buffer bottle.
8. High throughput preparation of uniform single emulsion droplets according to any one of claims 1 to 7, further comprising an image acquisition module,
the image acquisition module is used for acquiring an image signal of the single emulsion drop dripped from the discharge hole;
and/or
The device for preparing uniform single emulsion drops in high flux also comprises a drop collecting module,
the liquid drop collecting module is arranged at the bottom end of the base and used for collecting single emulsion drops dropping from the discharge hole.
9. A method for high throughput preparation of uniform single emulsion droplets comprising the steps of:
continuously inputting driving phase liquid and forming a stable flow field;
continuously inputting dispersed phase liquid, wherein the driving phase liquid and the dispersed phase liquid are not dissolved mutually, inputting disturbance to the dispersed phase liquid, and the driving phase liquid coats the dispersed phase liquid coming out from the capillary outlet to form single emulsion droplets.
10. The method for high throughput preparation of uniform single emulsion droplets of claim 9, wherein the diameter of the single emulsion droplet is calculated by the formula: d ═ 6Q/pi f)1/3,
D is the diameter of the single emulsion droplet to be prepared,
q is the flow rate of the dispersed phase liquid,
f is the excitation frequency of the disturbance.
Technical Field
The invention relates to the technical field of single emulsion droplet preparation, in particular to a device and a method for preparing uniform single emulsion droplets in a high-flux manner.
Background
Single emulsion droplets of micron and submicron size are of great importance in various scientific and engineering applications. Over the past few decades, emerging microfluidic technologies have been developed to produce monodisperse droplets, such as microfluidic chips, glass microcapillaries, and flow focusing technologies.
In scientific research and practical application, the preparation of single emulsion droplets is carried out in a droplet mode, the flux is small, and the preparation efficiency is low. If the flux is increased, the preparation of single emulsion droplets is converted from a droplet mode to a jet mode, the size distribution of the droplets in the jet mode is widened, and the breaking length of the jet has certain randomness.
Therefore, how to realize high-throughput production of single emulsion droplets and ensure uniform size of the single emulsion droplets is a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
In view of the above, the first objective of the present invention is to provide a device for preparing uniform single emulsion droplets at high throughput, which can achieve high-throughput production of single emulsion droplets and ensure uniform size of the single emulsion droplets.
A second object of the present invention is to provide a method for preparing uniform single emulsion droplets at high throughput.
In order to achieve the first object, the present invention provides the following solutions:
a device for preparing uniform single emulsion drops in high flux comprises a base, a cavity, a capillary structure and an actuating unit;
the base is provided with a dispersed phase liquid channel, the inlet end of the dispersed phase liquid channel is used for inputting dispersed phase liquid, the base is further provided with a disturbance interface communicated with the dispersed phase liquid channel, the disturbance interface is packaged, and the actuating unit inputs disturbance through the packaged disturbance interface;
the outlet end of the dispersed phase liquid channel is arranged at the bottom end of the base, the capillary structure is arranged at the bottom end of the base, and the top end of the capillary structure is communicated with the outlet end of the dispersed phase liquid channel;
the cavity is hermetically arranged at the bottom end of the base, and the capillary structure is arranged in the cavity;
the cavity is provided with a driving phase inlet, the driving phase inlet is used for inputting driving phase liquid into the cavity, and the driving phase liquid and the dispersed phase liquid are not dissolved with each other;
the bottom end of the cavity is provided with a discharge hole, and the discharge hole is concentric with the outlet end of the capillary structure.
In a particular embodiment, the diameter of the discharge orifice is 2 times the diameter of the single emulsion droplet to be prepared;
the inner diameter of the outlet end of the capillary structure is equivalent to the diameter of the discharge hole, and the distance from the outlet end of the capillary structure to the discharge hole is equivalent to the inner diameter of the outlet end of the capillary structure;
and/or
The diameter of the single emulsion droplet to be prepared is calculated by the formula D ═ (6Q/pi f)1/3,
q is the flow rate of the dispersed phase liquid,
f is the excitation frequency input by the actuation unit to the perturbation interface.
In another embodiment, the high throughput apparatus for preparing uniform single emulsion droplets further comprises a substrate and a support column;
the supporting column is installed at the top end of the base, the substrate is installed at the top end of the supporting column, the actuating unit is installed on the substrate, and the actuating end of the actuating unit inputs disturbance to the disturbance interface.
In another specific embodiment, the actuation unit comprises a signal generator, a power amplifier, and an actuator;
the signal generator is in signal connection with the power amplifier, and the power amplifier is in signal connection with the actuator;
and the disturbance signal sent by the signal generator is amplified by the power amplifier and then output to the disturbance interface through the actuator.
In another embodiment, the perturbation interface is encapsulated by a thin film.
In another specific embodiment, the high-throughput apparatus for preparing uniform single emulsion droplets further comprises a first syringe pump in fluid connection with the dispersed phase inlet for injecting the dispersed phase liquid into the dispersed phase inlet;
the device for preparing uniform single emulsion droplets at high flux also comprises a second injection pump which is in conductive connection with the driving phase inlet and is used for injecting the driving phase liquid into the driving phase inlet,
or
The device for preparing uniform single emulsion drops with high flux also comprises a power pump and a buffer,
the power pump is in conductive connection with the buffer, the buffer is in conductive connection with the driving phase inlet,
the power pump is used for conveying the driving phase liquid into the buffer, and the buffer is used for buffering the driving phase liquid and conveying the driving phase liquid into the cavity.
In another specific embodiment, the high throughput apparatus for preparing uniform single emulsion droplets further comprises a reservoir;
the liquid storage tank is used for storing the driving phase liquid;
the power pump is a peristaltic pump, and the buffer is a buffer bottle.
In another specific embodiment, the device for preparing uniform single emulsion droplets in high flux further comprises an image acquisition module,
the image acquisition module is used for acquiring an image signal of the single emulsion drop dripped from the discharge hole;
and/or
The device for preparing uniform single emulsion drops in high flux also comprises a drop collecting module,
the liquid drop collecting module is arranged at the bottom end of the base and used for collecting single emulsion drops dropping from the discharge hole.
The various embodiments according to the invention can be combined as desired, and the embodiments obtained after these combinations are also within the scope of the invention and are part of the specific embodiments of the invention.
Without being limited to any theory, it can be seen from the above disclosure that, in the device for preparing uniform single emulsion droplets at high flux disclosed by the invention, when in use, the driving phase liquid is continuously introduced into the cavity to form a stable driving phase flow field, then the dispersed phase liquid is continuously introduced into the inlet end of the dispersed phase liquid channel, the actuating unit inputs disturbance to the dispersed phase liquid in the dispersed phase liquid channel through the disturbance interface to realize control on jet flow crushing of the dispersed phase liquid, and the dispersed phase liquid is discharged from the outlet end of the capillary structure, wrapped by the driving phase liquid and discharged from the discharge hole to form single emulsion droplets. The control of jet flow crushing is realized through the frequency of a disturbance signal sent by the actuating unit, the high-flux production of single emulsion drops is realized, and the uniformity of the sizes of the single emulsion drops is ensured.
In order to achieve the second object, the invention provides the following technical solutions:
a method for high throughput preparation of uniform single emulsion droplets comprising the steps of:
continuously inputting driving phase liquid and forming a stable flow field;
continuously inputting dispersed phase liquid, wherein the driving phase liquid and the dispersed phase liquid are not dissolved mutually, inputting disturbance to the dispersed phase liquid, and the driving phase liquid coats the dispersed phase liquid coming out from the capillary outlet to form single emulsion droplets.
In one embodiment, the diameter of the single emulsion droplet is calculated by the formula,
d is the diameter of the single emulsion droplet to be prepared,
q is the flow rate of the dispersed phase liquid,
f is the excitation frequency of the disturbance signal.
The invention discloses a method for preparing uniform single emulsion drops in high flux, which realizes the control of the jet flow crushing of dispersed phase liquid by inputting disturbance signals to the dispersed phase liquid, and forms single emulsion drops by wrapping the driving phase liquid. By controlling the frequency of the disturbance signal, the control of jet flow crushing is realized, the high-flux production of single emulsion drops is realized, and the uniform size of the single emulsion drops is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a device for preparing uniform single emulsion droplets in high flux according to the present invention;
FIG. 2 is a partially enlarged schematic view of FIG. 1;
FIG. 3 is a schematic diagram of a disturbance interface according to the present invention;
FIG. 4 is a micrograph of a typical droplet provided by the present invention;
FIG. 5 is a graph of particle size versus frequency provided by the present invention;
FIG. 6 is a schematic diagram of the apparatus for high throughput preparation of uniform single emulsion droplets provided by the present invention;
fig. 7 is a schematic view of a connection structure of the power pump, the buffer and the liquid storage tank provided by the invention.
Wherein, in fig. 1-7:
the device comprises a
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying fig. 1 to 7 and the detailed description thereof.
As shown in FIG. 1, the invention discloses a device for preparing uniform single emulsion droplets in a high-flux manner, wherein the device for preparing uniform single emulsion droplets in a high-flux manner comprises a
The
The disperse
The
The exit end of disperse
The
The
The bottom end of the
When the device for preparing uniform single emulsion drops in high flux is used, driving phase liquid is continuously introduced into the
In some of the embodiments, the device for preparing uniform single emulsion droplets at high throughput further comprises a
In some of these embodiments, the invention discloses that the diameter of the
Further, the invention discloses that the diameter of the single emulsion drop is calculated by the formula D ═ (6Q/pi f)1/3, where Q is the flow rate of the dispersed phase liquid and f is the excitation frequency input by the
In some of the embodiments, it is specifically disclosed that the
The perturbation signal output by the signal generator 401 may be a variety of different perturbation signals, such as a sine wave, a sawtooth wave, a square wave, and the like. The actuator may take many forms, for example, a piezoelectric ceramic, an electromagnetic oscillator, or the like, which may provide the vibration.
In some embodiments, the apparatus for preparing uniform single emulsion droplets at high flux further comprises a power pump 7 and a
Note that the input of the dispersed phase liquid and the drive phase liquid may be realized by using syringe pumps as they are, and as shown in fig. 6, the syringe pump for injecting the dispersed phase is referred to as a first syringe pump 13 and the syringe pump for injecting the drive phase is referred to as a second syringe pump 14.
Further, the device for high throughput preparation of uniform single emulsion droplets further comprises a reservoir 9, the reservoir 9 being used to drive a reservoir of phase liquid. Only the driving phase liquid needs to be added into the liquid storage tank 9 under the condition that a large amount of driving phase liquid is needed, and the method has important practical value when single emulsion liquid drops are continuously prepared in a large scale.
In some embodiments, the apparatus for preparing uniform single emulsion droplets at high throughput further comprises an image acquisition module 10, wherein the image acquisition module 10 is used for acquiring image signals of the single emulsion droplets dripped from the
Specifically, the image acquisition module 10 includes an image acquirer and a controller, the controller is in signal connection with the image acquirer, and the image acquirer is located below the
In order to collect the signal of the single emulsion drop, the invention discloses a device for preparing uniform single emulsion drops in high flux, which further comprises a strobe light 15, wherein the strobe light 15 is arranged below the
Further, the invention discloses a device for preparing uniform single emulsion droplets in high flux, which further comprises a droplet collection module 11, wherein the droplet collection module 11 is arranged at the bottom end of the
The invention actively controls the initial disturbance (including frequency and amplitude) of the jet by means of the
According to the device for preparing the uniform single emulsion drop with high flux, the
Another aspect of the present invention provides a method for high throughput preparation of uniform single emulsion droplets, comprising the steps of:
step S1: continuously inputting driving phase liquid and forming a stable flow field.
Step S2: continuously inputting dispersed phase liquid, wherein the driving phase liquid and the dispersed phase liquid are not dissolved mutually, inputting disturbance to the dispersed phase liquid, and the driving phase liquid coats the dispersed phase liquid coming out from the capillary outlet to form single emulsion droplets.
Specifically, the initial disturbance includes a frequency and amplitude, and the dispersed phase fluid flowing from upstream is dominated by the applied disturbance, which can control the break up frequency of the jet.
Specifically, the initial disturbance may be an axial disturbance, i.e. the flow velocity of the jet is periodically modulated by the external coupling energy (mechanical, electric field, magnetic field, etc.), as shown in fig. 3, it may be a sinusoidal signal, a sawtooth wave signal, a rectangular wave signal, etc., preferably a sinusoidal modulation; it is also possible to combine multiple modulations, preferably with the same period, although other combinations of signals are possible.
The initial disturbance frequency is set to be optimal near the natural breaking frequency of the jet, and the natural breaking frequency can be changed by changing the structural parameters and the fluid propertiesThe rate, and thus the interval at which the disturbance frequency is applied, is adjusted such that, when external disturbances can dominate the jet break-up, the diameter of the droplets produced is controlled entirely by the dispersed phase flow Q and the excitation frequency f. The calculation formula is as follows: d ═ 6Q/pi f)1/3D is the diameter of the single emulsion drop to be prepared, Q is the flow rate of the dispersed phase liquid, and f is the excitation frequency of the disturbance signal. A typical drop microscope is shown in figure 4. And the droplet size can be varied over a wide range by adjusting the drive phase flow and the frequency of the external disturbance, with constant flow parameters, as shown in figure 5.
The initial disturbance amplitude can vary over a wide range, too little amplitude leading to uncontrolled jet breakup, too much amplitude leading to a switch from jet mode to drop mode, but monodisperse drops can also be produced as desired.
The invention discloses a method for preparing uniform single emulsion drops in high flux, which realizes the control of the jet flow crushing of dispersed phase liquid by inputting disturbance signals to the dispersed phase liquid, and forms single emulsion drops by wrapping the driving phase liquid. The preparation of different single emulsion drops is realized by controlling the frequency of the disturbance signal, and the adjustment and control of the volume of the single emulsion drops are realized. In addition, the defect that flux cannot be considered by depending on a drop mode in order to prepare uniform liquid drops in the existing microfluidics can be effectively overcome by controlling the breaking frequency of jet flow.
The terms "first", "second", and the like in the present invention are used for descriptive distinction and have no other special meaning.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and inventive features disclosed herein.
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