阅读说明：本技术 一种防止破损的海绵加工设备 (Sponge processing equipment capable of preventing damage ) 是由 金溢蓥 于 2020-07-27 设计创作，主要内容包括：本发明公开了一种防止破损的海绵加工设备,包括混合箱、密封门、抽料泵、发泡箱和支撑架,所述混合箱的上端开设有进料口,所述混合箱的内部贯穿连接有竖杆,且竖杆的上端与驱动电机的输出端相连接,所述竖杆的上端外表面固定连接有分散罩,且分散罩上开设有连接孔,所述分散罩的正下方设置有导料板,所述竖杆的下端外表面固定安装有搅拌叶,所述连接杆与竖杆的外表面固定连接,且连接杆的外端固定连接有刮板。该防止破损的海绵加工设备,能保证海绵外表面的完成性,可防止海绵的破损,且原料的混和效果较好,并且不会在发泡过程中在海绵的内部产生大的孔洞,提高了海绵生产的质量,而且便于海绵成品的快速取出。(The invention discloses sponge processing equipment capable of preventing damage, which comprises a mixing box, a sealing door, a material pumping pump, a foaming box and a support frame, wherein a feeding hole is formed in the upper end of the mixing box, a vertical rod penetrates through the mixing box, the upper end of the vertical rod is connected with the output end of a driving motor, a dispersing cover is fixedly connected to the outer surface of the upper end of the vertical rod, a connecting hole is formed in the dispersing cover, a material guide plate is arranged right below the dispersing cover, stirring blades are fixedly arranged on the outer surface of the lower end of the vertical rod, the connecting rod is fixedly connected with the outer surface of the vertical rod, and a scraper is fixedly connected to the outer end of the connecting rod. This prevent damaged sponge processing equipment can guarantee the completeness of sponge surface, can prevent the damage of sponge, and the mixed effect of raw materials is better to can not produce big hole in the inside of sponge in the foaming process, improve the quality of sponge production, be convenient for moreover take out sponge off-the-shelf fast.)

1. The utility model provides a sponge processing equipment of breakage prevention, includes mixing box (1), sealing door (13), material pump (15), foaming case (17) and support frame (34), its characterized in that: the upper end of the mixing box (1) is provided with a feed inlet (2), the lower end inside the feed inlet (2) is provided with a transverse plate (3), the lower surface of the transverse plate (3) is connected with a connecting spring (4) in a welding way, the interior of the mixing box (1) is connected with a vertical rod (5) in a penetrating way, the upper end of the vertical rod (5) is connected with the output end of the driving motor (6), the outer surface of the upper end of the vertical rod (5) is fixedly connected with a dispersion cover (7), a connecting hole (8) is arranged on the dispersion cover (7), a material guide plate (9) is arranged right below the dispersion cover (7), the outer surface of the lower end of the vertical rod (5) is fixedly provided with a stirring blade (10), the upper side and the lower side of the stirring blade (10) are both provided with connecting rods (11), the connecting rods (11) are fixedly connected with the outer surface of the vertical rod (5), and the outer ends of the connecting rods (11) are fixedly connected with scraping plates (12);

the sealing door (13) is positioned on the front side of the mixing box (1), a discharge pipe (14) is installed at the right lower end of the mixing box (1), the left end of the pumping pump (15) is connected with the discharge pipe (14), and the right end of the pumping pump (15) is connected with a connecting pipe (16);

the foaming box (17) is located on the right side of the mixing box (1), the mixing box (1) is connected with the foaming box (17) through a connecting pipe (16), a sealing cover (18) is installed at the upper end of the foaming box (17), a limiting groove (20) is formed in the foaming box (17), a vertical plate (19) is connected to the limiting groove (20), a connecting frame (21) is connected to the upper end of the vertical plate (19), an installation bolt (22) is installed at the upper end of the vertical plate (19), a control spring (23) is fixedly connected to the inner surface of the connecting frame (21), and a ball (24) is installed on the inner surface of the lower end of the connecting frame (21);

foaming box's (17) internally mounted has bearing board (25), and foaming box's (17) lower fixed surface is connected with fixed plate (26), the lower extreme welded connection of bearing board (25) has control lever (27), and the outside of control lever (27) is connected with fixed cover (28) to threaded connection has gim peg (29) on fixed cover (28), bottom plate (30) are installed to the below of fixed plate (26), and the outside of bottom plate (30) and the interior surface welded connection of supporting leg (31), the upper end of supporting leg (31) is connected with stop collar (32) through spacing spring (33).

2. A breakage preventing sponge working apparatus as claimed in claim 1, wherein: the transverse plate (3) and the feed inlet (2) form a rotating structure, and the transverse plate (3) is of a telescopic structure on the feed inlet (2).

3. A breakage preventing sponge working apparatus as claimed in claim 1, wherein: the connecting holes (8) are uniformly distributed on the lower surface and the outer side surface of the dispersing cover (7), and the dispersing cover (7) is of a sliding structure in the mixing box (1).

4. A breakage preventing sponge working apparatus as claimed in claim 1, wherein: the material guide plate (9) is of a funnel-shaped structure, and the outer side edge of the material guide plate (9) is fixedly connected with the mixing box (1).

5. A breakage preventing sponge working apparatus as claimed in claim 1, wherein: the surface of scraper blade (12) and the interior surface of mixing box (1) closely laminate the setting, and the material of scraper blade (12) is rubber materials, and scraper blade (12) set up about the vertical axis symmetry of mixing box (1), and scraper blade (12) are connected with montant (5) through connecting rod (11).

6. A breakage preventing sponge working apparatus as claimed in claim 1, wherein: the width and the thickness dimension of riser (19) are equal with the width and the thickness dimension of spacing groove (20) respectively, and riser (19) are connected for the block with the connected mode of spacing groove (20) to riser (19) and spacing groove (20) all set up about the vertical axis symmetry of foaming box (17).

7. A breakage preventing sponge working apparatus as claimed in claim 1, wherein: the connection mode of the upper end of the vertical plate (19) and the installation bolt (22) is threaded connection, the connection mode of the vertical plate (19) and the connecting frame (21) is fixed connection, the connecting frame (21) and the foaming box (17) form a telescopic structure, and the balls (24) are embedded and connected with the lower end of the connecting frame (21).

8. A breakage preventing sponge working apparatus as claimed in claim 1, wherein: the supporting plate (25) and the control rod (27) form a T-shaped structure, and the control rod (27) is in a sliding telescopic structure in the fixing sleeve (28).

9. A breakage preventing sponge working apparatus as claimed in claim 1, wherein: support frame (34) are located the below of fixed plate (26), and control panel (35) are installed to the inboard of support frame (34), and there is mounting panel (36) surface of control panel (35) through bolted connection, and the upper end welded connection of control panel (35) has control block (37), and the internally mounted of control panel (35) has actuating lever (38), and the rear end of actuating lever (38) is connected with the output of control motor (39).

10. A breakage preventing sponge working apparatus as claimed in claim 9, wherein: the longitudinal section of the driving rod (38) is in a Y-shaped structure, and the outer end of the driving rod (38) is in a sliding structure in the control panel (35).

Technical Field

The invention relates to the technical field related to sponge processing, in particular to sponge processing equipment capable of preventing damage.

Background

The sponge is a relatively common article in daily life, the product of sponge preparation has sofa, mattress, seat etc. and the sponge is used for the prophase of product processing to need to process the sponge, and the course of working of sponge often mixes foaming resin, foaming auxiliary agent and adhesive resin and other raw materials, then foams through the foaming case, can make fashioned sponge after the drawing of patterns, but current sponge processing equipment still has certain defect, for example:

1. the existing sponge processing equipment cannot ensure the completeness of the outer surface of the sponge during demolding, and the sponge is easily damaged;

2. common sponge processing equipment cannot enable raw materials to be uniformly mixed, so that the phenomenon of nonuniform mixing is easily caused, and the subsequent foaming effect is further influenced;

3. the common sponge processing equipment can not remove bubbles in the mixed raw materials, and large holes are easily generated in the sponge in the foaming process, so that the production quality of the sponge is influenced;

4. after the sponge foaming, need take out the sponge, but the off-the-shelf quick taking out of sponge of being not convenient for of current sponge processing equipment.

Therefore, we propose a sponge processing apparatus preventing breakage so as to solve the problems set forth above.

Disclosure of Invention

The invention aims to provide sponge processing equipment capable of preventing damage, and aims to solve the problems that most sponge processing equipment provided in the background art cannot ensure the completeness of the outer surface of sponge, easily causes the damage of sponge, easily causes the phenomenon of uneven mixing, further influences the subsequent foaming effect, easily generates large holes in the sponge in the foaming process, further influences the quality of sponge production, and is inconvenient for quick taking out of sponge finished products.

In order to achieve the purpose, the invention provides the following technical scheme: a sponge processing device capable of preventing damage comprises a mixing box, a sealing door, a material pumping pump, a foaming box and a supporting frame, wherein a feeding hole is formed in the upper end of the mixing box, a transverse plate is arranged at the lower end inside the feeding hole, a connecting spring is welded and connected to the lower surface of the transverse plate, a vertical rod is connected inside the mixing box in a penetrating mode, the upper end of the vertical rod is connected with the output end of a driving motor, a dispersing cover is fixedly connected to the outer surface of the upper end of the vertical rod, a connecting hole is formed in the dispersing cover, a material guide plate is arranged right below the dispersing cover, a stirring blade is fixedly arranged on the outer surface of the lower end of the vertical rod, connecting rods are arranged on the upper side and the lower side of the stirring blade, the connecting rods;

the sealing door is positioned on the front side of the mixing box, the discharging pipe is arranged at the right lower end of the mixing box, the left end of the pumping pump is connected with the discharging pipe, and the right end of the pumping pump is connected with the connecting pipe;

the foaming box is positioned on the right side of the mixing box, the mixing box is connected with the foaming box through a connecting pipe, a sealing cover is mounted at the upper end of the foaming box, a limiting groove is formed in the foaming box, a vertical plate is connected to the inside of the limiting groove, a connecting frame is connected to the upper end of the vertical plate, a mounting bolt is mounted at the upper end of the vertical plate, a control spring is fixedly connected to the inner surface of the connecting frame, and a ball is mounted on the inner surface of the lower end of the connecting frame;

the internally mounted of foaming case has the bearing board, and the lower fixed surface of foaming case is connected with the fixed plate, the lower extreme welded connection of bearing board has the control lever, and the outside of control lever is connected with fixed cover to threaded connection has the gim peg on the fixed cover, the bottom plate is installed to the below of fixed plate, and the outside of bottom plate and the interior surface welded connection of supporting leg, the upper end of supporting leg is connected with the stop collar through spacing spring.

Preferably, the transverse plate and the feed inlet form a rotating structure, and the transverse plate is of a telescopic structure on the feed inlet.

Preferably, the connection holes are uniformly distributed on the lower surface and the outer side surface of the dispersion cover, and the dispersion cover has a sliding structure in the mixing box.

Preferably, the guide plate is of a funnel-shaped structure, and the outer edge of the guide plate is fixedly connected with the mixing box.

Preferably, the surface of scraper blade and the inseparable laminating setting of the internal surface of mixing box, and the material of scraper blade is rubber materials, and the scraper blade sets up about the vertical axis symmetry of mixing box, and the scraper blade is connected with the montant through the connecting rod.

Preferably, the width and the thickness of the vertical plate are respectively equal to those of the limiting groove, the vertical plate is connected with the limiting groove in a clamping manner, and the vertical plate and the limiting groove are symmetrically arranged about a vertical central axis of the foaming box.

Preferably, the connection mode of the upper end of the vertical plate and the installation bolt is threaded connection, the connection mode of the vertical plate and the connection frame is fixed connection, the connection frame and the foaming box form a telescopic structure, and the balls are connected with the lower end of the connection frame in an embedded mode.

Preferably, the supporting plate and the control rod form a T-shaped structure, and the control rod is of a sliding telescopic structure in the fixing sleeve.

Preferably, the support frame is located the below of fixed plate, and the control panel is installed to the inboard of support frame, and there is the mounting panel surface of control panel through bolted connection, and the upper end welded connection of control panel has the control block, and the internally mounted of control panel has the actuating lever, and the rear end of actuating lever is connected with control motor's output.

Preferably, the longitudinal section of the driving rod is in a Y-shaped structure, and the outer end of the driving rod is in a sliding structure in the control panel.

Compared with the prior art, the invention has the beneficial effects that: the sponge processing equipment capable of preventing the sponge from being damaged can ensure the completeness of the outer surface of the sponge, can prevent the sponge from being damaged, has a good mixing effect of raw materials, does not generate large holes in the sponge in the foaming process, improves the quality of sponge production, and is convenient for the sponge finished product to be taken out quickly;

1. the dispersing cover is arranged in the mixing box, so that the raw materials can fall under the mixing box in a more dispersed manner under the action of the dispersing cover, the raw materials can be mixed more uniformly under the stirring of the stirring blades, and in addition, the inner surface of the mixing box can be scraped and brushed under the action of the scraping plate, so that the adhesion of the raw materials on the inner surface of the mixing box is reduced;

2. the supporting plate is arranged in the foaming box, and the control rod and the fixing sleeve are arranged below the supporting plate, so that after foaming is finished, the control rod can jack the supporting plate under the action of the control spring, a finished sponge product is ejected, and the sponge is conveniently taken out;

3. the vertical plate is arranged in the foaming box, and the vertical plate slides in the foaming box to separate the sponge from the inner surface of the foaming box, so that the sponge is prevented from being damaged due to forced pulling and demoulding by external force;

4. through being provided with control panel, mounting panel, control block and actuating lever in the below of fixed plate, can make the actuating lever drive control panel up-and-down motion under the rotation of actuating lever, and then make the control block to the continuous strike and the jack-up in below of foaming case, and then make the foaming case produce the effect of shaking for the discharge of the inside bubble of raw materials.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic structural view of a mixing box in front view;

FIG. 3 is a schematic structural view of a front cross section of the foaming tank of the present invention;

FIG. 4 is an enlarged view of the structure at A in FIG. 3 according to the present invention;

FIG. 5 is a schematic side view of the connection between the supporting frame and the control panel according to the present invention;

FIG. 6 is a schematic view of the overall structure of the foaming tank of the present invention;

FIG. 7 is a schematic top sectional view of a foaming tank according to the present invention;

FIG. 8 is a schematic view of the overall structure of the control panel of the present invention.

In the figure: 1. a mixing box; 2. a feed inlet; 3. a transverse plate; 4. a connecting spring; 5. a vertical rod; 6. a drive motor; 7. a dispersion cover; 8. connecting holes; 9. a material guide plate; 10. stirring blades; 11. a connecting rod; 12. a squeegee; 13. a sealing door; 14. a discharge pipe; 15. a material pumping pump; 16. a connecting pipe; 17. a foaming box; 18. a sealing cover; 19. a vertical plate; 20. a limiting groove; 21. a connecting frame; 22. installing a bolt; 23. a control spring; 24. a ball bearing; 25. a support plate; 26. a fixing plate; 27. a control lever; 28. fixing a sleeve; 29. a fixing bolt; 30. a base plate; 31. supporting legs; 32. a limiting sleeve; 33. a limiting spring; 34. a support frame; 35. a control panel; 36. mounting a plate; 37. a control block; 38. a drive rod; 39. and controlling the motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution: a sponge processing device capable of preventing damage comprises a mixing box 1, a feeding hole 2, a transverse plate 3, a connecting spring 4, a vertical rod 5, a driving motor 6, a dispersing cover 7, a connecting hole 8, a material guide plate 9, a stirring blade 10, a connecting rod 11, a scraping plate 12, a sealing door 13, a discharging pipe 14, a material pumping pump 15, a connecting pipe 16, a foaming box 17, a sealing cover 18, a vertical plate 19, a limiting groove 20, a connecting frame 21, a mounting bolt 22, a control spring 23, a ball 24, a supporting plate 25, a fixing plate 26, a control rod 27, a fixing sleeve 28, a fixing bolt 29, a bottom plate 30, a supporting leg 31, a limiting sleeve 32, a limiting spring 33, a supporting frame 34, a control plate 35, a mounting plate 36, a control block 37, a driving rod 38 and a control motor 39, wherein the feeding hole 2 is formed in the upper end of the mixing box 1, the transverse plate 3 is installed, a vertical rod 5 is connected inside the mixing box 1 in a penetrating manner, the upper end of the vertical rod 5 is connected with the output end of a driving motor 6, a dispersing cover 7 is fixedly connected to the outer surface of the upper end of the vertical rod 5, a connecting hole 8 is formed in the dispersing cover 7, a material guide plate 9 is arranged right below the dispersing cover 7, a stirring blade 10 is fixedly mounted on the outer surface of the lower end of the vertical rod 5, connecting rods 11 are arranged on the upper side and the lower side of the stirring blade 10, the connecting rods 11 are fixedly connected with the outer surface of the vertical rod 5, and a scraper 12 is fixedly connected to the outer;

the sealing door 13 is positioned at the front side of the mixing box 1, a discharge pipe 14 is arranged at the right lower end of the mixing box 1, the left end of a pumping pump 15 is connected with the discharge pipe 14, and the right end of the pumping pump 15 is connected with a connecting pipe 16;

the foaming box 17 is positioned on the right side of the mixing box 1, the mixing box 1 is connected with the foaming box 17 through a connecting pipe 16, a sealing cover 18 is installed at the upper end of the foaming box 17, a limiting groove 20 is formed in the foaming box 17, a vertical plate 19 is connected with the inside of the limiting groove 20, a connecting frame 21 is connected with the upper end of the vertical plate 19, an installing bolt 22 is installed at the upper end of the vertical plate 19, a control spring 23 is fixedly connected to the inner surface of the connecting frame 21, and a ball 24 is installed on the inner surface of the lower end of the connecting frame 21;

the foaming box 17 is internally provided with a supporting plate 25, the lower surface of the foaming box 17 is fixedly connected with a fixing plate 26, the lower end of the supporting plate 25 is connected with a control rod 27 in a welding mode, the outer side of the control rod 27 is connected with a fixing sleeve 28, the fixing sleeve 28 is connected with a fixing bolt 29 in a threaded mode, a bottom plate 30 is arranged below the fixing plate 26, the outer side of the bottom plate 30 is connected with the inner surface of a supporting leg 31 in a welding mode, and the upper end of the supporting leg 31 is connected with a limiting sleeve 32 through a limiting spring 33.

As shown in fig. 2, the transverse plate 3 and the feed inlet 2 form a rotating structure, and the transverse plate 3 is of a telescopic structure on the feed inlet 2, so that the raw materials can be prevented from flying out of the feed inlet 2 under the action of the transverse plate 3 after the feeding is finished, the connecting holes 8 are uniformly distributed on the lower surface and the outer side surface of the dispersing cover 7, and the dispersing cover 7 is of a sliding structure inside the mixing box 1, so that the dispersing cover 7 can uniformly disperse the raw materials through the rotation of the dispersing cover 7;

as shown in fig. 2, the material guiding plate 9 is of a funnel-shaped structure, the outer edge of the material guiding plate 9 is fixedly connected with the mixing box 1, the material can be guided by the material guiding plate 9, and the material can be prevented from splashing upwards in the mixing process, the outer surface of the scraping plate 12 is closely attached to the inner surface of the mixing box 1, the scraping plate 12 is made of rubber material, the scraping plates 12 are symmetrically arranged about the vertical central axis of the mixing box 1, the scraping plates 12 are connected with the vertical rod 5 through the connecting rod 11, and the inner surface of the mixing box 1 can be cleaned by the scraping plates 12, so that the adhesion of the material is reduced;

as shown in fig. 3, the supporting plate 25 and the control rod 27 form a "T" shaped structure, and the control rod 27 is a sliding telescopic structure inside the fixing sleeve 28, so as to control the vertical movement of the supporting plate 25, the supporting frame 34 is located below the fixing plate 26, and the inner side of the supporting frame 34 is provided with the control panel 35, the outer surface of the control panel 35 is connected with the mounting plate 36 through the bolt, and the upper end of the control panel 35 is welded with the control block 37, the inside of the control panel 35 is provided with the driving rod 38, and the rear end of the driving rod 38 is connected with the output end of the control motor 39, the longitudinal section of the driving rod 38 is a "Y" shaped structure, and the outer end of the driving rod 38 is a sliding structure inside the control panel 35, so as to achieve the oscillating effect on the foaming box 17;

as shown in fig. 4, the connection mode of the upper end of the vertical plate 19 and the mounting bolt 22 is threaded connection, the connection mode of the vertical plate 19 and the connecting frame 21 is fixed connection, the connecting frame 21 and the foaming box 17 form a telescopic structure, and the ball 24 is connected with the lower end of the connecting frame 21 in an embedded mode, so that the position of the vertical plate 19 can be fixed conveniently;

as in figure 7, the width and the thickness of the vertical plate 19 are respectively equal to those of the limiting groove 20, the vertical plate 19 is connected with the limiting groove 20 in a clamping manner, the vertical plate 19 and the limiting groove 20 are symmetrically arranged about the vertical central axis of the foaming box 17, and the sponge in the foaming box 17 can be separated through the rotation of the vertical plate 19, so that the sponge is prevented from being damaged due to the pulling of external force.

The working principle is as follows: when the sponge processing equipment capable of preventing damage is used, raw materials are firstly added into the mixing box 1 through the feeding hole 2, then the driving motor 6 is started, the driving motor 6 drives the vertical rod 5 to rotate, the vertical rod 5 drives the dispersing cover 7 to rotate, and the dispersing cover 7 uniformly sprays the raw materials below the mixing box 1 under the action of centrifugal force, so that the raw materials are prevented from caking to influence the mixing effect, and the raw materials are uniformly mixed under the action of the stirring blades 10;

the mixed raw materials are input into the foaming box 17 through the connecting pipe 16 under the action of the material pumping pump 15, the sealing cover 18 is fixedly connected with the foaming box 17, the interior of the foaming box 17 is foamed under certain temperature and humidity conditions, a sponge finished product is prepared after foaming for a certain time, when demoulding, the mounting bolt 22 needs to be firstly detached, the vertical plate 19 is pulled inwards and then slides along the inner wall of the foaming box 17, so that the vertical plate 19 separates the sponge from the inner wall of the foaming box 17, then the fixing bolt 29 is detached, the control rod 27 moves upwards under the action of the control spring 23 in a compression state, the supporting plate 25 is pushed upwards, the supporting plate 25 pushes out the sponge material, and the sponge is convenient to take out;

before foaming, control motor 39 is started first, make control motor 39 drive actuating lever 38 and rotate, can make under the cooperation of actuating lever 38 and control panel 35, make control panel 35 up-and-down motion, thereby give and make the control block 37 on the control panel 35 continuous with foaming box 17 jack-up and beat, make foaming box 17 at supporting leg 31, the vibrations of stretching out and drawing back from top to bottom under the combined action of stop collar 32 and spacing spring 33, thereby accelerate the discharge of the inside bubble of foaming box 17, prevent to influence the production quality of sponge, this is exactly this theory of operation who prevents damaged sponge processing equipment.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described, and the content not described in detail in the specification belongs to the prior art known by persons skilled in the art.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.