阅读说明：本技术 玻瓶一体化贴标烤标流水线系统 (Glass bottle integrated labeling and label baking production line system ) 是由 余政纲 代翔潇 胡刚 叶卫东 洪卓 于 2020-05-09 设计创作，主要内容包括：本发明提供一种玻瓶一体化贴标烤标流水线系统,包括玻瓶预热段模块、贴标段模块、检验段模块及烘干段模块；玻瓶预热段模块包括保温加热装置,所述烘干段模块包括电加热烘干炉；玻瓶预热段模块、贴标段模块、检验段模块及烘干段模块之间均通过输送装置连接；还包括设置在所述玻瓶预热段模块前端的上瓶模块；检验段模块包括检测模块和加盖模块；电加热烘干炉前端设有用于实现推瓶入炉的推瓶机。该玻瓶一体化贴标烤标流水线系统相比于现有的玻瓶加工流程实现了流水线作业,减少了产品过程转运,同时降低了人工成本,提升了周转效率、缩短了生产周期。(The invention provides an integrated labeling and label baking production line system for glass bottles, which comprises a glass bottle preheating section module, a labeling section module, a checking section module and a drying section module; the glass bottle preheating section module comprises a heat preservation heating device, and the drying section module comprises an electric heating drying furnace; the glass bottle preheating section module, the labeling section module, the inspection section module and the drying section module are connected through a conveying device; the upper bottle module is arranged at the front end of the glass bottle preheating section module; the inspection section module comprises a detection module and a capping module; the front end of the electric heating drying furnace is provided with a bottle pushing machine used for pushing bottles into the furnace. This glass bottle integration pastes mark roast mark assembly line system compares and has realized assembly line operation in current glass bottle manufacturing procedure, has reduced the product process and has transported, has reduced the cost of labor simultaneously, has promoted turnover efficiency, has shortened production cycle.)

1. The utility model provides a glass bottle integration pastes mark and bakes mark assembly line system which characterized in that: comprises a glass bottle preheating section module, a labeling section module, a checking section module and a drying section module;

the glass bottle preheating section module, the labeling section module, the inspection section module and the drying section module are all connected through a conveying device.

2. The integrated labeling and label baking production line system for glass bottles as claimed in claim 1, wherein: the glass bottle preheating section module comprises a heat preservation heating device, and the drying section module comprises an electric heating drying furnace.

3. The integrated labeling and label baking production line system for glass bottles as claimed in claim 1, wherein: the glass bottle preheating section module is arranged at the front end of the glass bottle preheating section module.

4. The integrated labeling and label baking production line system for glass bottles as claimed in claim 1, wherein: the inspection stage module includes a detection module and a capping module.

5. The integrated labeling and label baking production line system for glass bottles as claimed in claim 1, wherein: the front end of the electric heating drying furnace is provided with a bottle pushing machine used for pushing bottles into the furnace.

6. The integrated labeling and label baking production line system for glass bottles as claimed in claim 1, wherein: the conveying device is a stainless steel chain plate conveying belt.

7. The integrated labeling and label baking production line system for glass bottles as claimed in claim 1, wherein: still include an air-cooler.

Technical Field

The invention particularly relates to an integrated labeling and label baking production line system for glass bottles.

Background

At present, a labeling process and a label baking process of a glass bottle production workshop are independently and separately produced, products are frequently circulated in the middle process, and the defects of high labor cost, complex process flow, large occupied area and the like exist in production layout. With the increasing market competition, in order to reduce labor cost, improve production efficiency, standardize field management, meet market demands and realize development and upgrade of post-processing workshop industry as soon as possible, an integrated labeling and label baking assembly line system for glass bottles is urgently needed.

Disclosure of Invention

The invention aims to provide a glass bottle integrated labeling and label baking assembly line system aiming at the defects of the prior art, and the glass bottle integrated labeling and label baking assembly line system can well solve the problems.

In order to meet the requirements, the technical scheme adopted by the invention is as follows: the glass bottle integrated labeling and label baking assembly line system comprises a glass bottle preheating section module, a labeling section module, a checking section module and a drying section module; the glass bottle preheating section module comprises a heat preservation heating device, and the drying section module comprises an electric heating drying furnace; the glass bottle preheating section module, the labeling section module, the inspection section module and the drying section module are connected through a conveying device; the upper bottle module is arranged at the front end of the glass bottle preheating section module; the inspection section module comprises a detection module and a capping module; the front end of the electric heating drying furnace is provided with a bottle pushing machine used for pushing bottles into the furnace.

This glass bottle integration pastes mark roast mark assembly line system has the advantage as follows:

this glass bottle integration pastes mark roast mark assembly line system compares and has realized assembly line operation in current glass bottle manufacturing procedure, has reduced the product process and has transported, has reduced the cost of labor simultaneously, has promoted turnover efficiency, has shortened production cycle.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:

fig. 1 schematically shows a schematic view of a vial-integrated labeling and label-baking line system according to an embodiment of the present application.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be described in further detail with reference to the accompanying drawings and specific embodiments.

In the following description, references to "one embodiment," "an embodiment," "one example," "an example," etc., indicate that the embodiment or example so described may include a particular feature, structure, characteristic, property, element, or limitation, but every embodiment or example does not necessarily include the particular feature, structure, characteristic, property, element, or limitation. Moreover, repeated use of the phrase "in accordance with an embodiment of the present application" although it may possibly refer to the same embodiment, does not necessarily refer to the same embodiment.

Certain features that are well known to those skilled in the art have been omitted from the following description for the sake of simplicity.

According to an embodiment of the present application, there is provided a glass bottle integrated labeling and label baking assembly line system, as shown in fig. 1, including a glass bottle preheating section module, a labeling section module, a checking section module and a drying section module; the glass bottle preheating section module comprises a heat preservation heating device, and the drying section module comprises an electric heating drying furnace; the glass bottle preheating section module, the labeling section module, the inspection section module and the drying section module are connected through a conveying device; the upper bottle module is arranged at the front end of the glass bottle preheating section module; the inspection section module comprises a detection module and a capping module; the front end of the electric heating drying furnace is provided with a bottle pushing machine used for pushing bottles into the furnace. The conveying device is a stainless steel chain plate conveying belt. Still include an air-cooler.

According to one embodiment of the application, the glass bottle integrated labeling and label baking production line system comprises a glass bottle preheating section, a labeling section, a checking section and a drying section. The production line operation is realized through manual bottle feeding → conveying line → heat preservation and heating → labeling → conveying line → inspection + capping → conveying line → electric heating drying furnace → inspection → bottle pushing machine for pushing bottles into the furnace, so as to reduce the transfer of the product process, reduce the labor cost, improve the turnover efficiency and shorten the production period. In order to meet the construction of a labeling production line, the layout of the existing glue winding machine needs to be modified, the flow line operation is realized by adopting a conveying line, and meanwhile, the glue winding production efficiency can be improved by 10%.

The prior production process comprises the following steps: manual unpacking, inner plug insertion → manual transfer → manual labeling → manual inspection → manual inner plug extraction → manual packing → manual transfer → manual furnace feeding. The new process production line comprises the following steps: manually unpacking and loading bottles → a conveying line → heat preservation and heating → manual assembly line labeling → a conveying line → manual inspection + capping → an electric heating drying oven → a bottle pushing machine for pushing bottles into the oven. Compared with the prior art, the new process production line utilizes mechanical equipment to save 5 people's work processes, reduces the labor capacity of workers, can save the process of naturally drying the labels (more than 3 hours) in the drying furnace, and effectively improves the working efficiency.

The glass bottle integrated labeling and label baking production line system has the following economic benefit analysis:

labor cost:

take 500ml wuliangye (classic) 191 product as an example:

the existing production process needs 56 persons (40 persons for labeling, 2 persons for transferring, 4 persons for inner plug, 1 person for checking and 9 persons in front of the furnace) when 5 thousands of persons are finished per 8 hours, and needs 168 persons when 15 thousands of persons are finished per 24 hours.

The new process flow line needs 32 people (3 people (including transferring), 26 people for labeling and 3 people for inspecting and capping) for finishing 5 ten thousand per 8 hours, and needs 96 people for finishing 15 ten thousand per 24 hours. Compared with the existing production process, the method has the advantage of 72 people consumption reduction. Calculated according to the labor cost of 7 ten thousand yuan per year, the labor cost can be saved by 504 ten thousand yuan all year (300 days). The annual plan is about 1600 thousands as predicted by the sales department 2019 annual plan. Full load operation takes 107 days. The actual operating rate is about 107/300 ≈ 36%, and the actual saved labor cost is about 504 × 0.36 ≈ 181 ten thousand yuan.

Take a medium difficult product as an example:

the existing production process needs 86 persons (wherein 70 persons are labeled, 2 persons are transported, 4 persons are plugged, 1 person is mixed, 1 person is tested, 1 person is group leader, and 7 persons are in front of the furnace) after 4 thousands of persons/8 hours are finished. 258 people are needed to complete 12 thousands/24 hours.

The new process flow line needs 59 persons (3 persons (including transfer), 52 persons for labeling, 3 persons for inspection and capping, and 1 person for group leader) for completing 4 thousands/8 hours. 177 persons are required to complete 12 thousands/24 hours. Compared with the existing production process, the method has the advantage of using 81 people less. Calculated according to the labor cost of 7 ten thousand yuan per year, the labor cost can be saved by 567 ten thousand yuan per year (300 days). The annual plan is about 2600 million according to the plan of 2019 of the sales department. Full load operation takes 217 days. The actual operating rate is about 217/300 ≈ 72.4%, and the actual labor cost saving is about 567 ≈ 0.724 ≈ 410 ten thousand yuan. If the five-grain liquid (classic) is produced at full load in the whole year (300 days), and the medium-difficulty products are produced in the rest 300 days to 107 days =193 days, the actual operation rate is about 193/300 ≈ 64.4%, and the actual labor cost is saved about 567 ≈ 0.644 ≈ 365 ten thousand yuan.

Energy consumption cost:

take 500ml wuliangye (classic) 191 product as an example:

the existing production line comprises: the energy consumption of the labeling process is mainly the electricity consumption of steam and a fluorescent tube, and the energy consumption is negligible because no independent metering device is provided and the energy consumption is small.

The new process production line comprises the following steps: 4 stainless steel chain plate conveying lines are newly added, and the total power of the motor is about 7.35 kw; adding 1 electric heating drying furnace with power of about 60 kw; adding 1 bottle pushing machine with the power of 1.5 kw; 1 air cooler is added, and the power is 3 kw; the total power of the auxiliary facilities is predicted to be: 80 kw. The total 24-hour electricity rate is about 1459 RMB calculated as the average price of 0.76 RMB/degree electricity rate. The yield is calculated by 15 ten thousand per day (24 hours), and the unit price of electricity consumption is about 0.01 yuan/unit. Calculated according to 1600 thousands of output in the whole year, the energy consumption cost is increased by about 16 ten thousand yuan/year.

Take a medium difficult product as an example:

the existing production line comprises: the energy consumption of the labeling process is mainly the electricity consumption of steam and a fluorescent tube, and the energy consumption is negligible because no independent metering device is provided and the energy consumption is small.

The new process production line comprises the following steps: 4 stainless steel chain plate conveying lines are newly added, and the total power of the motor is about 7.35 kw; 2 electrically heated preheating furnaces are added, and the power is about 39 kw; adding 1 electric heating drying furnace with power of about 60 kw; adding 1 bottle pushing machine with the power of 1.5 kw; 1 air cooler is added, and the power is 3 kw; the total power of the auxiliary facilities is predicted to be: 120 kw. The total 24-hour electricity rate is about 2189 yuan calculated according to the average price of 0.76 yuan/degree electricity rate. The yield is calculated according to 12 ten thousand of finished products per day (24 hours), and the unit price of electricity consumption is about 0.019 yuan/unit. The energy cost is increased by about 44 ten thousand yuan per year, calculated as 12 ten thousand per day =2316 ten thousand production units at 193 days per year.

And 6S management on site:

the current process of pasting the mark mainly relies on artifical transport to transport with the handcart, occupies a large amount of places. In addition, each employee performs different management and execution on the 6S standard, field management is difficult to unify, and a messy phenomenon often occurs. The chain plate conveyor is used for conveying in the production line of the new process, manual transfer is not needed in the production process of products, other conveying tools, paper boxes and other materials are not needed midway, the site is neat and standard, and the 6S management requirement is met.

To sum up, this glass bottle integration pastes mark roast mark assembly line system compares and has realized assembly line operation in current glass bottle processing procedure, has reduced the product process and has transported, has reduced the cost of labor simultaneously, has promoted turnover efficiency, has shortened production cycle.

The above-mentioned embodiments only show some embodiments of the present invention, and the description thereof is more specific and detailed, but should not be construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the claims.