Display panel and method for manufacturing the same

文档序号:1058920 发布日期:2020-10-13 浏览:6次 中文

阅读说明:本技术 显示面板及其制造方法 (Display panel and method for manufacturing the same ) 是由 龚文亮 鲜于文旭 于 2020-06-23 设计创作,主要内容包括:本申请实施例公开了一种显示面板及其制造方法,其中,该显示面板包括阵列基板、像素限定层、封装层和黑色矩阵;其中,所述像素限定层设置于所述阵列基板上,所述像素限定层上设置有像素坑,所述像素坑具有第一预设形状;所述封装层设置于所述像素限定层上;所述黑色矩阵设置于所述封装层上,所述黑色矩阵上设置有彩膜坑,所述彩膜坑为第二预设形状,所述彩膜坑与所述像素坑相对应。本方案可以解决油墨在填充彩膜坑的过程中,出现油墨无法完全填充彩膜坑的问题。(The embodiment of the application discloses a display panel and a manufacturing method thereof, wherein the display panel comprises an array substrate, a pixel limiting layer, an encapsulation layer and a black matrix; the pixel limiting layer is arranged on the array substrate, a pixel pit is arranged on the pixel limiting layer, and the pixel pit has a first preset shape; the encapsulation layer is disposed on the pixel defining layer; the black matrix is arranged on the packaging layer, a color film pit is arranged on the black matrix, the color film pit is in a second preset shape, and the color film pit corresponds to the pixel pit. The scheme can solve the problem that the color film pit cannot be completely filled with the ink in the process of filling the color film pit with the ink.)

1. A display panel, comprising:

an array substrate;

a pixel defining layer disposed on the array substrate, the pixel defining layer having a pixel pit disposed thereon, the pixel pit having a first preset shape;

an encapsulation layer disposed on the pixel defining layer;

the black matrix is arranged on the packaging layer, a color film pit is arranged on the black matrix, the color film pit is in a second preset shape, and the color film pit corresponds to the pixel pit.

2. The display panel of claim 1, wherein the first predetermined shape comprises a circle, an ellipse, or a star, and the second predetermined shape comprises a circle or an ellipse.

3. The display panel of claim 2, wherein the pixel pits have a pixel structure therein, the pixel structure comprising red, green, or blue pixels, the red and blue pixels being star-shaped, the green pixel being circular or oval.

4. The display panel according to claim 3, wherein the color film pit has a color film structure therein, the color film structure comprises a red color film, a green color film or a blue color film, the red color film and the blue color film are circular, and the green color film is circular or elliptical.

5. The display panel of claim 4, wherein the area of the blue color film is larger than the area of the red color film and the area of the green color film, and wherein the area of the red color film is larger than the area of the green color film.

6. The display panel according to claim 1, further comprising a pixel electrode disposed corresponding to the pixel pit;

the surface of the pixel defining layer has hydrophobicity, and the surface of the pixel electrode has hydrophilicity.

7. The display panel of claim 1, wherein a sidewall of the color film pit has hydrophobicity, and a bottom wall of the color film pit has hydrophilicity.

8. A method of manufacturing a display panel, comprising:

providing an array substrate;

forming a pixel defining layer on the array substrate, and providing a pixel pit having a first preset shape on the pixel defining layer;

forming an encapsulation layer on the pixel defining layer;

and forming a black matrix on the packaging layer, and arranging a color film pit with a second preset shape on the black matrix, wherein the color film pit corresponds to the pixel pit.

9. The method of manufacturing a display panel according to claim 8, further comprising, after the disposing the pixel pit having the first preset shape on the pixel defining layer and before the forming an encapsulation layer on the pixel defining layer:

and dripping ink into the pixel pit with the first preset shape by an ink jet printing technology so that the ink is paved in the pixel pit to form a pixel structure.

10. The method of manufacturing a display panel according to claim 8, wherein after the color film pits having the second predetermined shape are provided on the black matrix, the method further comprises:

and dripping ink into the color film pit with the second preset shape by an ink-jet printing technology so that the ink is flatly paved in the color film pit to form a color film structure.

Technical Field

The present disclosure relates to display technologies, and particularly to a display panel and a manufacturing method thereof.

Background

Organic Light-Emitting diodes (OLEDs) have been replacing conventional liquid crystal displays due to their characteristics of self-luminescence, high brightness, wide viewing angle, high contrast, flexibility, and low power consumption, and are widely used in mobile phone screens, computer monitors, and full-color televisions. However, the conventional Polarizer (POL) has the characteristics of low transmittance, large thickness, brittle material, and the like, which greatly limits the development of OLED display panels.

Currently, in order to solve this problem, a Color film (Color Filter) may be formed by an inkjet printing technique instead of the polarizer. However, in the process of filling the color film pits with the ink, the problem that the color film pits cannot be completely filled with the ink generally exists, so that the display panel has a light leakage phenomenon.

Disclosure of Invention

The embodiment of the application provides a display panel and a manufacturing method thereof, which can avoid the problem that ink cannot completely fill a color film pit in the process of filling the color film pit with the ink.

In a first aspect, an embodiment of the present application provides a display panel, including:

an array substrate;

a pixel defining layer disposed on the array substrate, the pixel defining layer having a pixel pit disposed thereon, the pixel pit having a first preset shape;

an encapsulation layer disposed on the pixel defining layer;

the black matrix is arranged on the packaging layer, a color film pit is arranged on the black matrix, the color film pit is in a second preset shape, and the color film pit corresponds to the pixel pit.

In the display panel provided in the embodiment of the present application, the first preset shape includes a circle, an ellipse, or a star, and the second preset shape includes a circle or an ellipse.

In the display panel provided by the embodiment of the application, the pixel pits have pixel structures therein, the pixel structures include red pixels, green pixels or blue pixels, the red pixels and the blue pixels are star-shaped, and the green pixels are circular or elliptical.

In the display panel provided in the embodiment of the present application, the color film pit is provided with a color film structure, the color film structure includes a red color film, a green color film or a blue color film, the red color film and the blue color film are circular, and the green color film is circular or elliptical.

In the display panel provided in the embodiment of the present application, the area of the blue color film is larger than the areas of the red color film and the green color film, and the area of the red color film is larger than the area of the green color film.

In the display panel provided in the embodiment of the present application, the display panel further includes a pixel electrode, the pixel electrode is disposed corresponding to the pixel pit, a surface of the pixel defining layer has hydrophobicity, and a surface of the pixel electrode has hydrophilicity.

In the display panel provided in the embodiment of the application, the side wall of the color film pit has hydrophobicity, and the bottom wall of the color film pit has hydrophilicity.

In a second aspect, an embodiment of the present application provides a method for manufacturing a display panel, including:

providing an array substrate;

forming a pixel defining layer on the array substrate, and providing a pixel pit having a first preset shape on the pixel defining layer;

forming an encapsulation layer on the pixel defining layer;

and forming a black matrix on the packaging layer, and arranging a color film pit with a second preset shape on the black matrix, wherein the color film pit corresponds to the pixel pit.

In the method for manufacturing a display panel according to the embodiment of the present application, after the disposing the pixel pit having the first preset shape on the pixel defining layer, before the forming an encapsulation layer on the pixel defining layer, the method further includes:

and dripping ink into the pixel pit with the first preset shape by an ink jet printing technology so that the ink is paved in the pixel pit to form a pixel structure.

In the manufacturing method of the display panel provided in the embodiment of the present application, after the color film pit having the second preset shape is disposed on the black matrix, the method further includes:

and dripping ink into the color film pit with the second preset shape by an ink-jet printing technology so that the ink is flatly paved in the color film pit to form a color film structure.

In summary, the display panel provided by the embodiment of the present application includes an array substrate, a pixel defining layer, an encapsulation layer, and a black matrix; the pixel limiting layer is arranged on the array substrate, a pixel pit is arranged on the pixel limiting layer, and the pixel pit has a first preset shape; the encapsulation layer is disposed on the pixel defining layer; the black matrix is arranged on the packaging layer, a color film pit is arranged on the black matrix, the color film pit is in a second preset shape, and the color film pit corresponds to the pixel pit. The scheme can solve the problem that the color film pit cannot be completely filled with the ink in the process of filling the color film pit with the ink.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a display panel provided in an embodiment of the present application.

Fig. 2 is a top view of a pixel defining layer provided in an embodiment of the present application.

Fig. 3 is a top view of a black matrix provided in an embodiment of the present application.

Fig. 4 is another top view of a pixel defining layer provided in an embodiment of the present application.

Fig. 5 is another top view of the black matrix provided in the embodiment of the present application.

Fig. 6 is a schematic flowchart of a method for manufacturing a display panel according to an embodiment of the present application.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Embodiments of the present application provide a display panel and a method of manufacturing the same, which will be described in detail below.

Referring to fig. 1, fig. 1 is a schematic structural diagram of a display panel according to an embodiment of the present disclosure. The display panel 100 may include an array substrate 10, a pixel defining layer 20, an encapsulation layer 30, and a black matrix 40.

The array substrate 10 may include a plurality of thin film transistors.

Wherein, the pixel defining layer 20 is disposed on the array substrate 10. The pixel defining layer 20 is provided with a plurality of pixel pits 21 distributed in an array. Note that the pixel pit 21 has a first predetermined shape. In some embodiments, the first preset shape may include a circle, an ellipse, or a star.

Wherein the encapsulation layer 30 is disposed on the pixel defining layer 20. This packaging layer 30 not only can keep apart display panel 100 with the external world, has avoided water and oxygen to invade display panel 100, influences display panel 100's life, and packaging layer 30's surface is flat simultaneously for black matrix layer 40 can make on flat surface, more is favorable to display panel 100's display effect.

The black matrix 40 is disposed on the encapsulation layer 30. The black matrix 40 is provided with a plurality of color film pits 41 distributed in an array. Note that the color film pit 41 has a second predetermined shape. The color film pit 41 corresponds to the pixel pit 21. In some embodiments, the second predetermined shape may comprise a circle or an ellipse.

In some embodiments, the pixel pits 21 have a pixel structure 22 therein. As shown in fig. 2 or fig. 4, the pixel structure 22 may include a blue pixel 221, a red pixel 222, or a green pixel 223. It should be noted that the blue pixel 221 and the red pixel 222 may be star-shaped. It should be noted that the sides of the star are curved sides, that is, the star is a curved-side star. The green pixel 223 may be circular or elliptical. It will be appreciated that the shape of the pixel pits 21 is the same as the shape of the pixel structures 22. That is, the blue pixel pits and the red pixel pits may be star-shaped, and the green pixel pits may be circular or elliptical. It is understood that the area of the blue pixel 221 is larger than the area of the red pixel 222 and the area of the green pixel 223, and the area of the red pixel 222 is larger than the area of the green pixel 223.

In the embodiment of the present application, since the blue pixel pit and the red pixel pit are in a radial star shape, the green pixel pit may be in a circular shape or an elliptical shape. The arc-edge star shape, the circular shape or the oval shape can effectively reduce the spreading distance difference of the ink and the difference of the corners and edges of the pixel pits 21 on the ink effect when the pixel structures 22 are formed by the ink-jet printing technology, thereby being beneficial to the uniform spreading of the ink in the pixel pits 21 and improving the light-emitting uniformity of the pixel structures 22. Therefore, when ink is dropped into the pixel pits 21 having the first preset shape by the ink jet printing technique, the ink can be uniformly laid down in the pixel pits to form the pixel structures 21.

In some embodiments, color film structure 42 is in color film pit 41. As shown in fig. 3 or fig. 5, the color film structure 42 may include a blue color film 421, a red color film 422, or a green color film 423. The blue color film 421 and the red color film 422 may be circular. The green color film 422 can be circular or elliptical. It is understood that the shape of color film pit 41 is the same as the shape of color film structure 42. That is, the blue color film pit and the red color film pit may be circular. The green color film pits can be circular or oval. It can be understood that the area of the blue color film 421 is larger than the area of the red color film 422 and the area of the green color film 423, and the area of the red color film 422 is larger than the area of the green color film 423.

It should be noted that the thickness of the color film structure 42 may be 1 micron to 3 microns. The curing temperature of the color film structure 42 is less than or equal to 100 ℃.

In the embodiment of the present application, the blue color film pit and the red pixel pit are circular, and the green pixel pit may be circular or elliptical. It can be understood that, because there is no corner in the round or oval fillet structure, the spreading distance difference of the ink and the difference of the effect of the corner and the edge of the color film pit 41 on the ink can be effectively reduced when the color film structure 42 is formed by the inkjet printing technology, which is beneficial to the uniform spreading of the ink in the color film pit 41. Therefore, when ink is dropped into the color film pit 41 having the second predetermined shape by the inkjet printing technique, the ink can be uniformly spread in the pixel pit to form the color film structure 42.

It can be understood that the color film structure 42 can filter the emergent light, so as to improve the color purity of the emergent light; on the other hand, the color film structure 42 can filter external light, and can reduce ambient light entering the display panel 100, thereby reducing reflection of the display panel 100 on the ambient light and improving user experience.

It is understood that the blue pixel 221 corresponds to the blue color film 421, the red pixel 222 corresponds to the red color film 422, and the green pixel 223 corresponds to the green color film 423.

In order to avoid the adverse effect on the optical characteristics of the pixel structure 21 after the black matrix 40 is formed, the shape of the pixel pits 21 needs to be matched with the shape of the color film pits 41 to achieve the best display effect of the display panel 100. In some embodiments, as shown in fig. 2-3, when the green pixel 223 is circular, the green color film 423 is circular. As shown in fig. 4-5, when the green pixel 223 has an elliptical shape, the green color film 423 has an elliptical shape.

In some embodiments, the display panel 100 may further include a pixel electrode 23. The pixel electrode 23 is provided corresponding to the pixel pit 21.

In order to further enable the ink to be uniformly spread when the pixel structure 22 and the color film structure 42 are formed, the film layer uniformity of the pixel structure 22 and the color film structure 42 is improved. In some embodiments, the surface of the pixel defining layer 20 has hydrophobicity, and the surface of the pixel electrode 23 has hydrophilicity. The side wall of the color film pit 41 has hydrophobicity, and the bottom wall of the color film pit 41 has hydrophilicity.

Since the surfaces of the pixel defining layer 20 and the color film pit 41 have hydrophobicity, when ink is dropped on the sidewall of the pixel pit 21 or the sidewall of the color film pit 41, the ink can smoothly slide down onto the pixel electrode 23 or the bottom wall of the color film pit 41. In addition, the bottom walls of the pixel electrode 23 and the color film pit 41 have hydrophilicity. Therefore, a concave liquid surface can be prevented from being formed on the contact surface of the ink and the pixel electrode 23 and the contact surface of the ink and the bottom wall of the color film pit 41, which is beneficial to the uniform spreading of the ink on the pixel electrode 23 and the color film pit 41, and the pixel structure 22 and the color film structure 42 with uniform thickness can be formed.

In some embodiments, the display panel 100 may further include a protective layer 50. The protection layer 50 is disposed on the black matrix 40. The protective layer 50 may fix and protect the black matrix 40 and the color film structure 42, and may protect the display effect of the display panel 100, and improve the reliability of the display panel 100.

From the above, the display panel 100 provided by the embodiment of the present application may include an array substrate 10, a pixel defining layer 20, an encapsulation layer 30, and a black matrix 40; the pixel limiting layer 20 is arranged on the array substrate 10, a pixel pit 21 is arranged on the pixel limiting layer 20, and the pixel pit 21 has a first preset shape; the encapsulation layer 30 is disposed on the pixel defining layer 20; the black matrix 40 is disposed on the encapsulation layer 30, the color film pits 41 are disposed on the black matrix 40, the color film pits 41 are in a second predetermined shape, and the color film pits 41 correspond to the pixel pits 21. In this scheme, since the color film pit 41 is circular or elliptical, there is no corner in the color film pit 41. Therefore, when the color film structure 42 is formed in the color film pit 41, the spreading distance difference of the ink and the difference of the effect of the corner and the edge of the color film pit 41 on the ink can be effectively reduced, which is beneficial to uniform spreading of the ink in the color film pit 41. Therefore, the problem that the color film pit cannot be completely filled with the ink in the process of filling the color film pit with the ink can be solved.

Referring to fig. 6, fig. 6 is a schematic flow chart illustrating a manufacturing method of a display panel according to an embodiment of the present disclosure. The specific flow of the manufacturing method of the display panel 100 may be as follows:

101. an array substrate 10 is provided.

102. A pixel defining layer 20 is formed on the array substrate 10, and a pixel pit 21 having a first preset shape is disposed on the pixel defining layer 20.

The pixel structure 22 may include a blue pixel 221, a red pixel 222, or a green pixel 223. It should be noted that the blue pixel 221 and the red pixel 222 may be star-shaped. It should be noted that the sides of the star are curved sides, that is, the star is a curved-side star. The green pixel 223 may be circular or elliptical. It will be appreciated that the shape of the pixel pits 21 is the same as the shape of the pixel structures 22. That is, the blue pixel pits and the red pixel pits may be star-shaped, and the green pixel pits may be circular or elliptical. It is understood that the area of the blue pixel 221 is larger than the area of the red pixel 222 and the area of the green pixel 223, and the area of the red pixel 222 is larger than the area of the green pixel 223.

103. An encapsulation layer 30 is formed on the pixel defining layer 20.

104. A black matrix 40 is formed on the encapsulation layer 30, and a color film pit 41 having a second preset shape is disposed on the black matrix 40, where the color film pit 41 corresponds to the pixel pit 21.

The color film structure 42 may include a blue color film 421, a red color film 422, or a green color film 423. The blue color film 421 and the red color film 422 may be circular. The green color film 422 can be circular or elliptical. It is understood that the shape of color film pit 41 is the same as the shape of color film structure 42. That is, the blue color film pit and the red color film pit may be circular. The green color film pits can be circular or oval. It can be understood that the area of the blue color film 421 is larger than the area of the red color film 422 and the area of the green color film 423, and the area of the red color film 422 is larger than the area of the green color film 423.

In some embodiments, after the step of "disposing the pixel pit 21 having the first preset shape on the pixel defining layer 20", and before the step of "forming the encapsulation layer 30 on the pixel defining layer 20", may further include:

and dripping ink into the pixel pit 21 with the first preset shape by an ink jet printing technology so that the ink is tiled in the pixel pit 21 to form a pixel structure 22.

In some embodiments, after the step of "disposing the color film pit 41 having the second preset shape on the black matrix 40", the method may further include:

and dripping ink into the color film pit 41 with the second preset shape by using an inkjet printing technology, so that the ink is flatly laid in the color film pit 41 to form a color film structure 42.

In view of the above, the method for manufacturing a display panel provided by the embodiment of the present application provides an array substrate 10. Then, a pixel defining layer 20 is formed on the array substrate 10, and a pixel pit 21 having a first preset shape is disposed on the pixel defining layer 20. 103. An encapsulation layer 30 is formed on the pixel defining layer 20. Finally, a black matrix 40 is formed on the encapsulation layer 30, and a color film pit 41 having a second preset shape is disposed on the black matrix 40, where the color film pit 41 corresponds to the pixel pit 21. According to the scheme, the color film pit 41 with the second preset shape is arranged on the black matrix 40, so that when a color film structure 42 is formed in the color film pit 41 through an ink jet printing technology, the spreading distance difference of ink and the difference of the effect of the corner and the edge of the color film pit 41 on the ink are effectively reduced, and the ink is favorably and uniformly spread in the color film pit 41. Therefore, the problem that the color film pit cannot be completely filled with the ink in the process of filling the color film pit with the ink can be solved.

In the foregoing embodiments, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.

The display panel and the manufacturing method thereof provided by the embodiments of the present application are described in detail above, and the principles and embodiments of the present application are explained herein by applying specific examples, and the description of the embodiments above is only used to help understanding the technical solutions and the core ideas of the present application; those of ordinary skill in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications or substitutions do not depart from the spirit and scope of the present disclosure as defined by the appended claims.

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