Automatic assembling equipment for inner and outer barrels of central sleeve of shield cutter head
阅读说明:本技术 一种盾构刀盘中心套内外筒体自动组装设备 (Automatic assembling equipment for inner and outer barrels of central sleeve of shield cutter head ) 是由 陈辉 于 2020-08-26 设计创作,主要内容包括:本发明涉及自动装配技术领域,具体是涉及一种盾构刀盘中心套内外筒体自动组装设备,应用于将内套筒同轴插接在外套筒中,外套筒设置有第一半圆槽和第二半圆槽,自动组装设备包括有重型滑动导轨;工作台,设置在重型滑动导轨活动工作部顶端;多龙门架,包括有第一悬吊龙门架、第二悬吊龙门架和第三悬吊龙门架,均等间距设置在重型滑动导轨顶部;加工设备,包括有高温炉和大型冲压机;定位销回转插接机构,设置在重型滑动导轨一端;旋转台,设置在工作台顶端;三角定位承放架,设置在工作台顶端;三角夹持承放架,设置在工作台;半圆槽定位器,包括有第一激光测距器和第二激光测距器,该装置精度和效率,安全性强。(The invention relates to the technical field of automatic assembly, in particular to automatic assembly equipment for an inner barrel and an outer barrel of a central sleeve of a shield cutter head, which is applied to coaxially inserting an inner sleeve into an outer sleeve, wherein the outer sleeve is provided with a first semicircular groove and a second semicircular groove and comprises a heavy sliding guide rail; the workbench is arranged at the top end of the movable working part of the heavy sliding guide rail; the multi-gantry comprises a first suspension gantry frame, a second suspension gantry frame and a third suspension gantry frame, and is arranged at the top of the heavy sliding guide rail at equal intervals; the processing equipment comprises a high-temperature furnace and a large-scale punching machine; the positioning pin rotary inserting mechanism is arranged at one end of the heavy sliding guide rail; the rotating table is arranged at the top end of the workbench; the triangular positioning bearing frame is arranged at the top end of the workbench; the triangular clamping bearing frame is arranged on the workbench; semicircular groove locator, including first laser range finder and second laser range finder, the device precision and efficiency, the security is strong.)
1. An automatic assembling device for an inner barrel and an outer barrel of a central sleeve of a shield cutter head is applied to coaxially inserting an inner sleeve (B) into an outer sleeve (A), the outer sleeve (A) is provided with a first semicircular groove (A1) and a second semicircular groove (A2), and the automatic assembling device is characterized by comprising a heavy sliding guide rail (1); the workbench (2) is arranged at the top end of the movable working part of the heavy sliding guide rail (1); the multi-gantry (3) comprises a first suspension gantry (3a), a second suspension gantry (3b) and a third suspension gantry (3c), and the gantries and the sliding direction of the heavy sliding guide rail (1) are vertically arranged at the top of the heavy sliding guide rail (1) at equal intervals; the machining equipment (4) comprises a high-temperature furnace (4a) and a large punching machine (4b), wherein the high-temperature furnace (4a) is arranged at the bottom of one end of the second suspension portal frame (3b), and the large punching machine (4b) is arranged on one side of one end of the heavy sliding guide rail (1); the positioning pin rotary inserting mechanism (5) is arranged at one end of the heavy sliding guide rail (1), and in a working state, the positioning pin rotary inserting mechanism (5) is matched with the large punching machine (4b) to insert the positioning pin (C) into the positioning hole formed by the semicircular groove combination; the axis of the rotating platform (6) is vertically arranged at the top end of the working platform (2), the triangular positioning bearing frame (7) is arranged, and the working axis and the rotating platform (6) are coaxially arranged at the top end of the working platform (2); the working axis and the rotating platform (6) are coaxially arranged at the top end of the working platform (2) and positioned at the top of the triangular positioning bearing frame (7); a semicircular groove positioner (9) which comprises a first laser range finder (9a) and a second laser range finder (9b), wherein the first laser range finder (9a) is coaxially arranged at the top end of the fixed part of the rotating table (6), and the working end of the rotary table is horizontally higher than the top end of the rotary part of the rotary table (6) along the radial direction of the rotary table (6), the distance between the working end of the first laser range finder (9a) and the top end of the rotating part of the rotating platform (6) is less than the depth of the semicircular groove, the second laser range finder (9b) and the first laser range finder (9a) are arranged on the top of the workbench (2) on the same vertical surface, the working end of the second laser range finder (9b) is higher than the top end of the outer sleeve (A) under the state of the rotating platform (6), the distance between the working end of the second laser range finder (9b) and the horizontal plane of the top end of the outer sleeve (A) is higher than the depth of the semicircular groove, and the range finders are electrically connected with the controller.
2. The automatic assembling equipment for the inner and outer barrels of the central sleeve of the shield cutterhead according to claim 1, wherein the rotating table (6) comprises: the laser distance measuring device comprises a fixed column (6a), a first laser distance measuring device (9a) and a second laser distance measuring device (9b), wherein the fixed column (6a) vertically penetrates through the workbench (2) and is fixedly connected with the workbench (2) of the workbench; the slewing bearing (6b) is coaxially arranged at the top end of the fixed column (6a), and the inner ring of the slewing bearing is fixedly connected with the fixed column (6 a); the rotating column (6c) is coaxially and fixedly arranged at the top end of the outer ring of the slewing bearing (6b), the top end of the rotating column (6c) is horizontal to the working surface of the working platform (2), and avoidance grooves (6c1) for avoiding working clamping jaws of the second suspension portal frame (3b) are uniformly distributed at the top end of the rotating column (6c) along the axis; and an output shaft of the servo motor (6d) is coaxially and fixedly connected with an input end of the speed reducer (6e), an output end of the speed reducer (6e) is coaxially and fixedly connected with the gear (6f), and the gear (6f) is in meshing transmission with an outer ring of the slewing bearing (6 b).
3. The automatic assembling equipment for the inner and outer barrels of the central sleeve of the shield cutterhead according to claim 1, wherein the triangular positioning bearing frame (7) comprises: the positioning ring (7a) and the rotating table (6) are coaxially arranged at the top end of the workbench (2), an inner ring of the positioning ring (7a) is axially provided with an inclined ring groove (7a1) with the inner diameter gradually increasing from bottom to top, and the positioning ring (7a) is axially and uniformly provided with three radial sliding grooves (7a 2); and the radial abutting devices (7b) are uniformly distributed at the top end of the workbench (2) along the axis of the positioning ring (7a), and the working ends of the radial abutting devices are in sliding fit with the sliding grooves (7a 2).
4. The automatic assembling equipment for the inner and outer barrels of the central sleeve of the shield cutterhead according to claim 1, wherein the triangular clamping and bearing frame (8) comprises: the three fixed seats (8a) are vertically arranged at the top end of the workbench (2) along the axial direction of the rotating table (6); the first hydraulic cylinder (8b) is arranged at the top end of the fixed seat (8a) along the radial direction of the rotating platform (6); the first abutting block (8c) is arranged at the output end of the first hydraulic cylinder (8b), and a guide inclined plane (8c1) is arranged on the inner side of the first abutting block (8 c).
5. The automatic assembling equipment for the inner and outer barrels of the center sleeve of the shield cutter head according to claim 1, wherein the positioning pin rotary inserting mechanism (5) comprises: the rotary cylinder (5a) is arranged at the top of one end of the heavy sliding guide rail (1); a rotary plate (5b) with the center arranged at the rotary working end of the rotary cylinder (5 a); a double-shaft double-rod cylinder (5c) arranged at the bottom side of one end of the rotary plate (5 b); the coaxial connecting plate of the finger cylinder (5d) is fixedly connected with the working end of the double-shaft double-rod cylinder (5 c); the clamping jaw (5e) is arranged at the working end of the finger cylinder (5 d); and the positioning pin vertical feeder (5f) is arranged at one end of the rotary plate (5 b).
6. The automatic assembling equipment for the inner and outer barrels of the center sleeve of the shield cutter head according to claim 1, wherein the positioning pin rotary inserting mechanism (5) further comprises a balancing weight (5g) arranged at the other end of the rotary plate (5b) provided with the double-shaft double-rod cylinder (5 c).
7. The automatic assembling equipment for the inner and outer barrels of the central sleeve of the shield cutterhead according to claim 1, wherein the first suspension portal frame (3a) comprises: the portal frame (3a1) is arranged at the top of the heavy sliding guide rail (1) and is vertical to the conveying direction of the heavy sliding guide rail (1); the linear sliding piece (3a2) is arranged at the top of the portal frame (3a1) in a sliding manner; a rotator (3a3) provided at the bottom end of the linear slider (3a 2); the working end of the rotator (3a3) is vertically downwards and coaxially arranged at the bottom end of the rotator (3a 3); the inner expanding clamping jaw (3a5) is arranged at the bottom end of the output shaft of the long rod hydraulic cylinder (3a 4); the second suspension portal frame (3b) and the third suspension portal frame (3c) are both the same as the first suspension portal frame (3 a).
8. The automatic assembling equipment for the inner and outer barrels of the shield cutterhead center sleeve according to claim 3, wherein dovetail grooves (7a3) are radially arranged on two sides of the sliding groove (7a 2); the radial abutment (7b) comprises: the inclined ring grooves (7a1) are formed, and the second hydraulic cylinders (7b1) are axially and horizontally uniformly distributed at the top end of the workbench (2) along the positioning ring (7 a); the second abutting block (7b2) is arranged on the sliding groove (7a2) in a sliding mode and fixedly connected with the output end of the second hydraulic cylinder (7b1), dovetail wedges (7b3) are arranged on two sides of the second abutting block (7b2), and the dovetail wedges (7b3) are in embedded sliding fit with the dovetail grooves (7a 3).
9. The automatic assembling equipment for the inner and outer barrels of the shield cutterhead center sleeve according to claim 3, wherein the radial abutting device (7b) further comprises a first anti-slip strip (7b4), and the first anti-slip strip (7b4) is vertically arranged on the abutting surface of the second abutting block (7b2) at equal intervals along the axial direction of the positioning ring (7 a).
10. The automatic assembling equipment for the inner barrel body and the outer barrel body of the shield cutterhead center sleeve according to claim 1, characterized in that the triangular clamping and bearing frame (8) further comprises a second anti-slip strip (8d), and the triangular clamping and bearing frame (8) is vertically arranged on the abutting surface of the first abutting block (8c) at equal intervals along the axial direction of the rotating table (6).
Technical Field
The invention relates to the technical field of automatic assembly, in particular to automatic assembling equipment for an inner barrel body and an outer barrel body of a central sleeve of a shield cutter head.
Background
In the manufacturing process of the shield tunneling machine, a driving shaft of a cutter head of the shield tunneling machine is used as a rotating speed and torque output component of the cutter head of the shield tunneling machine and is connected with a cutter head structure of the shield tunneling machine through a central sleeve structure. The shield machine cutter head drive outputs the rotating speed and the torque through the driving shaft → the central sleeve → the cutter head. The shield machine cutter head belongs to a medium-large steel structure part, and a main structure of the shield machine cutter head needs to adopt a welding structure, so that the shield machine cutter head is required to be made of a material with higher strength and high-quality welding performance. The cutter head driving shaft is used as a rotating speed and torque output part of the shield machine cutter head driving, and the manufacturing material of the cutter head driving shaft is required to have high strength and excellent heat treatment performance so as to meet the requirements of strength, toughness and hardness of the cutter head driving shaft. The central sleeve of the cutter connected with the driving shaft needs to meet the requirements of high-quality welding performance connected with the cutter and high-quality heat treatment performance connected with the cutter driving shaft at the same time.
Chinese patent CN201620815225.7 discloses a novel central sleeve structure for connecting a shield cutter head with a drive shaft, which is composed of an outer cylinder body and an inner cylinder body in interference fit, wherein the outer cylinder body is connected with a disk body of the shield cutter head, and the inner cylinder body is connected with the cutter head drive shaft through a spline. The center sleeve structure does not have automatic assembly equipment at present, still needs manual assembly, and has low working efficiency and low safety.
Disclosure of Invention
The technical problem to be solved by the invention is to provide automatic assembling equipment for the inner and outer cylinder bodies of the central sleeve of the shield cutter head.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an automatic assembling device for an inner barrel and an outer barrel of a central sleeve of a shield cutter head is applied to coaxially inserting an inner sleeve into an outer sleeve, the outer sleeve is provided with a first semicircular groove and a second semicircular groove, and the automatic assembling device comprises a heavy sliding guide rail; the workbench is arranged at the top end of the movable working part of the heavy sliding guide rail; the multi-gantry comprises a first suspension gantry frame, a second suspension gantry frame and a third suspension gantry frame, and the gantry frames and the sliding direction of the heavy sliding guide rail are vertically arranged at the top of the heavy sliding guide rail at equal intervals; the processing equipment comprises a high-temperature furnace and a large-scale punching machine, wherein the high-temperature furnace is arranged at the bottom of one end of the second suspension portal frame, and the large-scale punching machine is arranged on one side of one end of the heavy-duty sliding guide rail; the positioning pin rotary inserting mechanism is arranged at one end of the heavy sliding guide rail, and in a working state, the positioning pin rotary inserting mechanism and the large punching machine are matched with each other to insert the positioning pin into the positioning hole formed by combining the semicircular grooves; the axis of the rotating platform is vertically arranged at the top end of the working platform, the triangular positioning bearing frame is arranged, and the working axis and the rotating platform are coaxially arranged at the top end of the working platform; the working axis and the rotating table are coaxially arranged at the top end of the working table and positioned at the top of the triangular positioning bearing frame; semicircular groove locator, including first laser range finder and second laser range finder, the coaxial setting of first laser range finder is on revolving stage fixed part top, and its work end is higher than revolving stage rotating part top along the radial level of revolving stage, first laser range finder work end is less than apart from revolving stage rotating part top distance semicircular groove degree of depth, second laser range finder sets up at the workstation top with vertical face with first laser range finder, second laser range finder work end is higher than outer sleeve top under the revolving stage device state, second laser range finder work end is higher than apart from outer sleeve top level and is less than semicircular groove degree of depth, the distancer all is connected with the controller electricity.
The revolving stage includes: the first laser range finder is arranged at the top end of the fixed column; the slewing bearing is coaxially arranged at the top end of the fixed column, and the inner ring of the slewing bearing is fixedly connected with the fixed column; the rotating column is coaxially and fixedly arranged at the top end of the outer ring of the slewing bearing, the top end of the rotating column is horizontal to the working surface of the working platform, and avoidance grooves for avoiding the working clamping jaw of the second suspension portal frame are uniformly distributed at the top end of the rotating column along the axis; and an output shaft of the servo motor is coaxially and fixedly connected with an input end of the speed reducer, an output end of the speed reducer is coaxially and fixedly connected with a gear, and the gear is in meshing transmission with an outer ring of the slewing bearing.
Preferably, the triangular positioning support comprises: the positioning ring and the rotating table are coaxially arranged at the top end of the workbench, an inclined ring groove with the inner diameter gradually increasing from bottom to top is axially arranged on the inner ring of the positioning ring, and three radial sliding grooves are axially and uniformly distributed on the positioning ring; the radial butt joint device is uniformly distributed on the top end of the workbench along the axis of the positioning ring, and the working end of the radial butt joint device is in sliding fit with the sliding groove.
Preferably, the triangular clamping and bearing frame comprises: the three fixed seats are vertically arranged at the top end of the workbench along the axial direction of the rotating table; the first hydraulic cylinder is arranged at the top end of the fixed seat along the radial direction of the rotating table; the first butt joint block is arranged at the output end of the first hydraulic cylinder, and a guide inclined plane is arranged on the inner side of the first butt joint block.
Preferably, the locating pin rotary plugging mechanism comprises: the rotary cylinder is arranged at the top of one end of the heavy sliding guide rail; the center of the rotary plate is arranged at the rotary working end of the rotary cylinder; the double-shaft double-rod cylinder is arranged at the bottom side of one end of the rotary plate; the finger cylinder coaxial connecting plate is fixedly connected with the working end of the double-shaft double-rod cylinder; the clamping jaw is arranged at the working end of the finger cylinder; and the positioning pin vertical feeder is arranged at one end of the rotary plate.
Preferably, the positioning pin rotary splicing mechanism further comprises a balancing weight which is arranged at the other end of the rotary plate provided with the double-shaft double-rod cylinder.
Preferably, the first gantry comprises: the portal frame is arranged at the top of the heavy sliding guide rail and is vertical to the conveying direction of the heavy sliding guide rail; the linear sliding piece is arranged at the top of the gantry in a sliding manner; the rotator is arranged at the bottom end of the linear sliding piece; the working end of the rotator is vertically and coaxially arranged at the bottom end of the rotator downwards; the inner expanding clamping jaw is arranged at the bottom end of the output shaft of the long rod hydraulic cylinder; the second suspension portal frame and the third suspension portal frame are both the same as the first suspension portal frame in structure.
Preferably, dovetail grooves are radially arranged on two sides of the sliding groove; the radial butt-joint device comprises: the second hydraulic cylinders are uniformly distributed at the top end of the workbench along the axial direction of the positioning ring; the second butt joint block is arranged on the sliding groove in a sliding mode and fixedly connected with the output end of the second hydraulic cylinder, dovetail wedges are arranged on two sides of the second butt joint block, and the dovetail wedges are in embedded sliding fit with the dovetail grooves.
Preferably, the radial butt joint device further comprises a first anti-slip strip, and the first anti-slip strip is vertically arranged on the butt joint surface of the second butt joint block at equal intervals along the axial direction of the positioning ring.
Preferably, triangle centre gripping holds puts frame still including the second antislip strip, triangle centre gripping holds puts the vertical equidistant setting of frame edge revolving stage axial on first butt piece butt face.
Compared with the prior art, the invention has the beneficial effects that:
the device is high in safety, and the outer sleeve in a high-temperature state is hoisted through the first suspension portal frame, so that manual contact and accidental injury are avoided; the device can set up the outer sleeve on the workstation through revolving stage, triangle location hold frame and first laser range finder coaxially, adjusts the inner sleeve semicircle orifice and the outer sleeve on the semicircle orifice align when hanging in midair through first portal frame and second laser range finder, and the precision of impressing is high.
Drawings
FIG. 1 is an axial cross-sectional view of the finished product;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at D;
FIG. 4 is a side view of the table of the present invention;
FIG. 5 is a cross-sectional view at section E-E of FIG. 4;
FIG. 6 is a perspective view of the turntable of the present invention;
FIG. 7 is a perspective view of the triangulation locating and clamping support of the present invention;
FIG. 8 is a partial exploded perspective view of the triangularly positioned carrier of the present invention;
FIG. 9 is a perspective view of a locating pin swivel insertion mechanism of the present invention;
fig. 10 is a partial enlarged view of fig. 9 at F.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 2, the automatic assembling equipment for the inner and outer cylinders of the central sleeve of the shield cutter head is used for coaxially inserting an inner sleeve B into an outer sleeve A, the outer sleeve A is provided with a first semicircular groove A1 and a second semicircular groove A2, and the automatic assembling equipment comprises a heavy sliding
The
As shown in fig. 5 and 6, the
The avoiding groove 6c1 is used for avoiding that the working end of the clamping jaw of the second
As shown in fig. 8, the
When the outer sleeve a is placed on the rotary table 6, the bottom end of the outer sleeve a is approximately coaxial with the
As shown in fig. 7, the
When the outer sleeve A is coaxially fixed at the top end of the rotating table 6, the inner sleeve B needs to be coaxially fixed at the top end of the outer sleeve A and then is pressed in by the large-scale punching machine 4B, when the inner sleeve B is coaxially abutted against the top end of the outer sleeve A, the first hydraulic cylinder 8B is started, the output end of the first hydraulic cylinder is abutted against the outer circumferential surface of the inner sleeve B through the first
As shown in fig. 9 and 10, the positioning pin rotating plug-in
When inner skleeve B is pressed in outer skleeve A by the coaxial and the relative alignment of half slot is coaxial, start revolving cylinder 5a and make revolving plate 5B gyration, and finger cylinder 5d passes through clamping jaw 5e in advance at a locating pin vertical feeder 5f discharge end centre gripping locating pin C, make locating pin C gyration to assembly locating hole location, start large-scale punching machine 4B, make locating pin C pre-compaction go into after a distance of locating hole, two pole cylinders of biax 5C and finger cylinder 5d working end reset, thereby make revolving plate 5B rotation original position, then large-scale punching machine 4B presses the locating pin into the locating hole completely, make outer skleeve A rotate, thereby in proper order in the assembly top locating hole built-in locating pin.
As shown in fig. 9, the positioning pin rotating and inserting
The balancing weight 5g sets up the other end that sets up biax double-rod cylinder 5c at gyration board 5b to be convenient for balanced biax double-rod cylinder 5c weight, thereby make the structure more stable.
As shown in fig. 3, the first gantry 3a includes: the portal frame 3a1 is arranged at the top of the heavy sliding
The linear sliding piece 3a2 slides on the top end of the portal frame 3a1, the long rod hydraulic cylinder 3a4 is driven to enable the inner expansion clamping jaw 3a5 to take out the outer sleeve A in the high-
As shown in fig. 8, dovetail grooves 7a3 are radially provided on both sides of the
When the outer sleeve A is vertically placed in the
As shown in fig. 8, the
The first anti-slip strips 7B4 are vertically arranged on the abutting surface of the second abutting block 7B2 at equal intervals along the axial direction of the locating
As shown in fig. 7, the triangular clamping and supporting
The triangular clamping and
The working principle of the invention is as follows:
the method comprises the following steps: starting the high-
step two: starting a second
step three: the working end of the second
step four: starting the
step five: starting the
step six: the heavy sliding
step seven: the heavy sliding
step eight: after punching is finished, a rotary cylinder 5a is started, a finger cylinder 5d clamps a positioning pin C in advance and rotates to the top end of the positioning hole of the assembly, and then a
step nine: the heavy sliding
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.