阅读说明：本技术 吸料执行机构及余料清除系统 (Inhale material actuating mechanism and clout clearance system ) 是由 李想 曾志刚 靳海滨 徐浩 于 2020-08-20 设计创作，主要内容包括：本发明提供了一种吸料执行机构,其包括清扫组件、清理组件及吸料组件,清扫组件包括清扫机架、车壁清扫装置及吸盘装置,车壁清扫装置与吸盘装置设置于清扫机架上,且车壁清扫装置设置于清扫机架的侧部；清理组件包括清理控制装置及清理执行装置,清理执行装置与清理控制装置连接,且清理执行装置设置于车壁清扫装置上；吸料组件包括吸料装置及连接管道,连接管道的两端分别与吸料装置及吸盘装置连接。同时本发明还提供了一种余料清除系统,其包括上述吸料执行机构。与现有技术相比,本发明提供的吸料执行机构及余料清除系统可以有效提升清理效率,降低人力成本,同时能实现对大密度小颗粒散料的清理。(The invention provides a material sucking execution mechanism which comprises a cleaning assembly, a cleaning assembly and a material sucking assembly, wherein the cleaning assembly comprises a cleaning rack, a car wall cleaning device and a sucker device, the car wall cleaning device and the sucker device are arranged on the cleaning rack, and the car wall cleaning device is arranged on the side part of the cleaning rack; the cleaning assembly comprises a cleaning control device and a cleaning execution device, the cleaning execution device is connected with the cleaning control device, and the cleaning execution device is arranged on the car wall cleaning device; the material sucking assembly comprises a material sucking device and a connecting pipeline, and two ends of the connecting pipeline are respectively connected with the material sucking device and the sucker device. Meanwhile, the invention also provides a residual material removing system which comprises the material sucking actuating mechanism. Compared with the prior art, the material sucking actuating mechanism and the excess material clearing system provided by the invention can effectively improve the clearing efficiency, reduce the labor cost and simultaneously realize clearing of large-density and small-particle bulk materials.)

1. A material sucking actuating mechanism is characterized by comprising:

the cleaning assembly comprises a cleaning rack, a car wall cleaning device and a sucker device, wherein the car wall cleaning device and the sucker device are arranged on the cleaning rack, and the car wall cleaning device is arranged on the side part of the cleaning rack;

the cleaning assembly comprises a cleaning control device and a cleaning execution device, the cleaning execution device is connected with the cleaning control device, and the cleaning execution device is arranged on the car wall cleaning device;

the material sucking assembly comprises a material sucking device and a connecting pipeline, wherein two ends of the connecting pipeline are respectively connected with the material sucking device and the sucker device.

2. The suction actuator of claim 1, wherein the sweeping assembly further comprises:

the chassis brush device is arranged on the cleaning rack, and at least part of the chassis brush device extends out of the bottom of the cleaning rack;

the feed inlet of the sucker device is arranged at the bottom of the sweeping rack.

3. The material sucking and executing mechanism is characterized in that the cleaning and executing device is arranged on the vehicle chassis brush device, the vehicle chassis brush devices are arranged in a plurality, and the vehicle chassis brush devices are correspondingly arranged around the sucker devices.

4. A suction actuator according to any one of claims 1 to 3, wherein the wall sweeping device comprises:

the wall disc brush device is arranged on the side surface of the sweeping rack;

and the wall column brush device is arranged at the corner of the side surface of the sweeping rack.

5. The material sucking and executing mechanism according to claim 4, wherein the cleaning and executing device is arranged on the wall disc brush device, and the cleaning and executing device is arranged corresponding to the bristles of the wall disc brush device.

6. The suction actuator as set forth in claim 5 wherein said wall pan brush means is provided on each side of said sweeper frame and said wall post brush means is provided on each side corner of said sweeper frame.

7. A suction actuator according to any one of claims 1 to 3 or 5, 6, wherein the suction device comprises:

a vacuum pump;

the air outlet of the dust removing and collecting device is connected with the air suction port of the vacuum pump through a pipeline;

the connecting pipeline is communicated with the dust removal and collection device.

8. The suction actuator of claim 7, wherein the connecting conduit comprises:

one end of the first telescopic pipeline is connected with the dust removal and collection device;

one end of the sleeve pipe assembly is connected with the other end of the first telescopic pipeline;

and one end of the second telescopic pipeline is connected with the other end of the sleeve pipe assembly, and the other end of the second telescopic pipeline is connected with the sucker device.

9. A slug removal system, comprising:

a support system;

the material sucking system comprises a movable frame body and a material sucking executing mechanism, the movable frame body is arranged on the supporting system, and the material sucking executing mechanism is arranged on the movable frame body;

the discharging system is positioned below the movable frame body and used for recovering excess materials in the material sucking system;

wherein the suction actuator is as claimed in any one of claims 1 to 8.

10. The residue removal system according to claim 9, wherein a running rail is provided on the support system, and the moving frame body comprises:

the first walking device is arranged on the walking track and can move along the walking track;

the second walking device is arranged on the first walking device and can move along the first walking device;

the lifting device is arranged on the second walking device and used for driving the material sucking executing mechanism to lift;

the discharge system comprises:

the grate ditch is arranged below the first travelling device and is provided with a plurality of through holes;

the blanking surrounding cylinder is of a hollow structure, an opening at one end of the blanking surrounding cylinder is arranged right opposite to the grate ditch, and an opening at the other end of the blanking surrounding cylinder is arranged corresponding to the material suction device;

and the conveyor is arranged below the grate ditch.

Technical Field

The invention relates to the technical field of railway transportation, in particular to a material sucking actuating mechanism and a residual material removing system.

Background

The open wagon is one of the types of railway wagons and is characterized by being provided with no cover and four side plates. The open wagon is mainly used for conveying bulk goods such as coal, ores, mineral materials, wood, steel and the like, and can also be used for conveying mechanical equipment with low weight. When the open wagon transports materials to a preset place, the materials in the open wagon are usually turned out through a tipper, and due to the reasons of moisture, freezing, hardening and the like, a large amount of materials are left at the bottom of a carriage of the open wagon, and the carriage can be cleared and then can be handed to a railway department for next use.

Disclosure of Invention

The cleaning device aims at the technical problems that in the prior art, the cleaning efficiency of residual excess materials in a carriage of the gondola car is low, the labor cost is high, and the cleaning effect of large-density small-particle scattered materials is poor. The invention provides a material sucking actuating mechanism which is high in cleaning efficiency, low in labor cost and capable of well cleaning large-density small-particle bulk materials.

A suction actuator, comprising:

the cleaning assembly comprises a cleaning rack, a car wall cleaning device and a sucker device, wherein the car wall cleaning device and the sucker device are arranged on the cleaning rack, and the car wall cleaning device is arranged on the side part of the cleaning rack;

the cleaning assembly comprises a cleaning control device and a cleaning execution device, the cleaning execution device is connected with the cleaning control device, and the cleaning execution device is arranged on the car wall cleaning device;

the material sucking assembly comprises a material sucking device and a connecting pipeline, wherein two ends of the connecting pipeline are respectively connected with the material sucking device and the sucker device.

Preferably, the sweeping assembly further comprises:

the chassis brush device is arranged on the cleaning rack, and at least part of the chassis brush device extends out of the bottom of the cleaning rack;

the feed inlet of the sucker device is arranged at the bottom of the sweeping rack.

Preferably, be provided with on the vehicle bottom dish brush device clearance final controlling element, just vehicle bottom dish brush device is provided with a plurality ofly, and is a plurality of vehicle bottom dish brush device correspond set up in around the sucking disc device.

Preferably, the wall sweeping device includes:

the wall disc brush device is arranged on the side surface of the sweeping rack;

and the wall column brush device is arranged at the corner of the side surface of the sweeping rack.

Preferably, the cleaning execution device is arranged on the vehicle wall disc brush device, and the cleaning execution device is arranged corresponding to the bristles of the vehicle wall disc brush device.

Preferably, each side of the cleaning rack is provided with the car wall disc brush device, and corners of each side of the cleaning rack are provided with the car wall column brush devices.

Preferably, the material suction device comprises:

a vacuum pump;

the air outlet of the dust removing and collecting device is connected with the air suction port of the vacuum pump through a pipeline;

the connecting pipeline is communicated with the dust removal and collection device.

Preferably, the connection pipe includes:

one end of the first telescopic pipeline is connected with the dust removal and collection device;

one end of the sleeve pipe assembly is connected with the other end of the first telescopic pipeline;

and one end of the second telescopic pipeline is connected with the other end of the sleeve pipe assembly, and the other end of the second telescopic pipeline is connected with the sucker device.

Meanwhile, the invention also provides a residual material removing system, which comprises:

a support system;

the material sucking system comprises a movable frame body and a material sucking executing mechanism, the movable frame body is arranged on the supporting system, and the material sucking executing mechanism is arranged on the movable frame body;

the discharging system is positioned below the movable frame body and used for recovering excess materials in the material sucking system;

wherein the suction actuator is as claimed in any one of claims 1 to 8.

Preferably, the last walking track that is provided with of braced system, remove the support body and include:

the first walking device is arranged on the walking track and can move along the walking track;

the second walking device is arranged on the first walking device and can move along the first walking device;

the lifting device is arranged on the second walking device and used for driving the material sucking executing mechanism to lift;

the discharge system comprises:

the grate ditch is arranged below the first travelling device and is provided with a plurality of through holes;

the blanking surrounding cylinder is of a hollow structure, an opening at one end of the blanking surrounding cylinder is arranged right opposite to the grate ditch, and an opening at the other end of the blanking surrounding cylinder is arranged corresponding to the material suction device;

and the conveyor is arranged below the grate ditch.

Compared with the prior art, the material sucking execution mechanism provided by the invention is provided with the material sucking assembly connected with the sucker device, so that excess materials can be sucked and cleaned through the material sucking assembly, the car wall cleaning device is arranged, the car wall cleaning device can clean the excess materials on the side wall of the carriage, the excess materials remained on the side wall of the carriage can be sucked and taken by the material sucking assembly better, the cleaning efficiency is improved, the labor cost is reduced, and large-density and small-particle bulk materials can be cleaned well through the sucking mode. Simultaneously be provided with on the car wall cleaning device clearance final controlling element, clearance final controlling element can realize the clearance to the clout, can also realize right car wall cleaning device's clearance can prevent effectively that the clout from bonding on the car wall cleaning device to the validity that the car wall cleaning device cleaned has been ensured.

Further, be provided with on the vehicle bottom dish brush device clearance final controlling element, clearance final controlling element can realize the clearance to the clout, can also realize right the clearance of vehicle bottom dish brush device can prevent effectively that the clout from bonding on the vehicle bottom dish brush device to the validity that the vehicle bottom dish brush device cleaned has been ensured.

Correspondingly, the excess material removing system provided by the invention improves the removing efficiency by adopting the material sucking executing mechanism, and can remove large-density and small-particle bulk materials. Simultaneously inhale material actuating mechanism set up in on the removal support body, through remove the support body and can drive inhale material actuating mechanism removes, realize the clearance to each region, through automatic clearance, also effectively reduced the human cost.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic perspective view of a residue removing system according to an embodiment;

fig. 2 is a schematic perspective view of the movable frame body shown in fig. 1;

FIG. 3 is a perspective view of the suction actuator portion subassembly of FIG. 1;

FIG. 4 is a schematic perspective view of the body of the wall brush shown in FIG. 3;

FIG. 5 is an enlarged view of a portion of the area V shown in FIG. 4;

fig. 6 is a schematic perspective view of the telescopic pipe for conveying surplus materials shown in fig. 1.

Detailed Description

In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly disposed on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

It should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the practical limit conditions of the present application, so that the modifications of the structures, the changes of the ratio relationships, or the adjustment of the sizes, do not have the technical essence, and the modifications, the changes of the ratio relationships, or the adjustment of the sizes, are all within the scope of the technical contents disclosed in the present application without affecting the efficacy and the achievable purpose of the present application.

A material sucking execution mechanism comprises a cleaning assembly, a cleaning assembly and a material sucking assembly, wherein the cleaning assembly comprises a cleaning rack, a car wall cleaning device and a sucker device, the car wall cleaning device and the sucker device are arranged on the cleaning rack, and the car wall cleaning device is arranged on the side part of the cleaning rack; the cleaning assembly comprises a cleaning control device and a cleaning execution device, the cleaning execution device is connected with the cleaning control device, and the cleaning execution device is arranged on the car wall cleaning device; the material sucking assembly comprises a material sucking device and a connecting pipeline, and two ends of the connecting pipeline are respectively connected with the material sucking device and the sucker device. Inhale material actuating mechanism can effectively promote cleaning efficiency, reduce the human cost, can realize the clearance to big density granule bulk cargo.

Please refer to fig. 1. The present embodiment provides a discard clearing system 100 for recovering a discard remaining in a train car. Specifically, in this embodiment, clout clearance system 100 is used for carrying out clout to gondola car 200 after the tipper is unloaded and retrieves, will remain be in clout clearance in the gondola car 200 carriage is retrieved, reduces carriage residence time, guarantees the stability of carriage cleanliness factor. Preferably, still can set up material recovery system in clout clearance system 100's the place ahead, promptly clout clearance system 100 can set up material recovery system's rear, thereby clout in the gondola car 200 carriage earlier via material recovery system clears up the back, again by clout clearance system 100 clears up the recovery with remaining tiny particle clout, realizes right the work of cleaning and retrieving of the interior scattered bulk cargo of large-density tiny particle (like various mineral raw materials) of gondola car 200 carriage has ensured right the clearance effect in gondola car 200 carriage.

Clout clearance system 100 includes braced system 10, inhales material system 20 and discharge system 30, braced system 10 be used for with inhale material system 20 and support in predetermineeing the height, make it can follow to inhale material system 20 open the top of gondola car 200 gets into extremely in the carriage of gondola car 200, thereby need not with the clearance recovery to the material can be realized to open the carriage side door of gondola car 200, has effectively reduced the human cost, has also increased cleaning efficiency. The material suction system 20 is used for cleaning and collecting residual materials in the compartment of the open wagon 200, conveying and discharging the collected residual materials into the discharge system 30, and conveying and recovering the residual materials through the discharge system 30.

The supporting system 10 includes two supporting mechanisms 11 disposed at an interval, the gondola 200 and the discharging system 30 are located between the two supporting mechanisms 11, the gondola 200 is located at a side close to one of the supporting mechanisms 11, and the discharging system 30 is located at a side close to the other supporting mechanism 11. The material suction system 20 is connected to the two support mechanisms 11, so that the two support mechanisms 11 support the material suction system 20 above the truck 200. The supporting mechanism 11 includes a column 111 and a beam 112 fixedly connected to the column 111, and the beam 112 is disposed in the same direction as the track 300 of the open wagon 200. And a walking rail 1121 is arranged on the cross beam 112, and the arrangement direction of the walking rail 1121 is the same as the direction of the rail 300. The material sucking system 20 is disposed on the traveling rail 1121, and the material sucking system 20 can move along the traveling rail 1121. Specifically, the support system 10 is a steel structure support system.

Inhale material system 20 including remove support body 21 and set up in remove the last material actuating mechanism 22 of inhaling of support body 21, it is right to inhale material actuating mechanism 22 be used for remaining clout in the carriage of gondola car 200 clears up the collection, it is used for driving to remove support body 21 inhale material actuating mechanism 22 and remove, realize it is right to inhale material actuating mechanism 22 each region in the gondola car 200 carriage is cleared up. Specifically, the moving frame body 21 is a three-degree-of-freedom rectangular coordinate robot, so that the three-degree-of-freedom rectangular coordinate robot is used as a basis to be combined with the material sucking executing mechanism 22, the position information of the executing end is detected in real time through a sensor and fed back to perform path planning, the cleaning and recovery work of the large-density small-particle scattered materials (such as high-density iron ore raw materials with the particle size smaller than 40 mm) at the bottom of the carriage of the gondola car 200 is realized, and the residual materials such as wall edges, seam angles and the like in the carriage of the gondola car 200 are remained by the material sucking executing mechanism 22, so that the final cleaning and recovery are completed. Meanwhile, an anti-collision system can be installed on the material suction system 20 to realize manual remote control operation or one-key automatic operation: the three-degree-of-freedom rectangular coordinate robot is remotely controlled to move in multiple degrees of freedom in a handle control and camera observation mode, and the bottom of the carriage of the gondola car 200 is cleaned in a fixed point or whole area; and a one-key automatic button is adopted to automatically clean all the areas in the carriage.

Please refer to fig. 2. The moving frame body 21 is a carrier of the material sucking actuator 22, and realizes the linear motion of the material sucking actuator 22 along the three directions of the length, the width and the height of the open wagon 200. Specifically, the moving frame 21 includes a first traveling device 211, a second traveling device 212, and a lifting device 213, wherein the lifting device 213 is disposed on the second traveling device 212, and the first traveling device 211 is disposed on the traveling track 1121. The first traveling device 211 can move along the traveling rail 1121, so as to drive the material sucking actuator 22 to move along the length direction of the open wagon 200. The second traveling device 212 can move along the first traveling device 211, so as to drive the material suction actuator 22 to move along the vehicle width direction of the open wagon 200. The lifting device 213 can drive the material sucking actuator 22 to move along the height direction of the open wagon 200.

The first traveling device 211 comprises a cart frame 2111 and a cart traveling device 2112 arranged at the bottom of the cart frame 2111, the cart frame 2111 comprises two first frames 2113 arranged oppositely and two second frames 2114 connecting the two first frames 2113, the two first frames 2113 and the two second frames 2114 form a hollow rectangular frame-shaped structure together, and the second traveling device 212 is arranged in a space formed by the two first frames 2113 and the two second frames 2114. The cart traveling device 2112 includes two driving wheels 2115 and two driven wheels 2116, and the driving wheels 2115 and the driven wheels 2116 are respectively and correspondingly located on the two traveling rails 1121, so that the driving wheels 2115 are applied with driving force to drive the first traveling device 211 to move on the traveling rails 1121, that is, to move along the length direction of the open wagon 200. Specifically, a second running gear guide rail 2117 is provided on the inner side of the second carriage 2114, the second running gear guide rail 2117 is provided along the width direction of the open wagon 200, and the second running gear 212 is correspondingly provided on the second running gear guide rail 2117.

The second walking device 212 includes a trolley frame 2121 and a driving and guiding device 2122 disposed on the trolley frame 2121, wherein the driving and guiding device 2122 is disposed corresponding to the second walking device guide rail 2117, so that the driving and guiding device 2122 can drive the trolley frame 2121 to move along the second walking device guide rail 2117, i.e., move along the width direction of the open wagon 200. The lifting device 213 is disposed on the trolley frame 2121, so that the lifting device 213 can be driven by the first traveling device 211 and the second traveling device 212 to move along the length and width directions of the open wagon 200.

The lifting device 213 comprises a lifting frame 2131, a lifting driving device 2132 arranged on the lifting frame 2131, and a lifting platform 2133 arranged on the lifting driving device 2132, wherein the lifting frame 2131 is fixed on the trolley frame 2121. The lifting driving device 2132 is used for driving the lifting platform 2133 to perform lifting movement, so that part of components in the material sucking executing mechanism 22 are driven to move in a lifting manner along the height direction of the open wagon 200. Specifically, the lifting driving device 2132 may be any device capable of driving the lifting platform 2133 to lift, such as a chain lifting mechanism, a rack and pinion mechanism, a steel wire rope winding mechanism, a hydraulic cylinder lifting mechanism, and other linear motion mechanisms. Preferably, the lifting platform 2133 is further provided with a guide device 2134, and the guide device 2134 can move up and down along a guide rail on the lifting frame 2131, so that the lifting driving device 2132 can drive the lifting platform 2133 to lift more stably.

Preferably, the moving frame 21 further includes a guardrail 214 disposed on the cart frame 2111, and the guardrails 214 are disposed on the first frame 2113 and the second frame 2114.

Please continue to refer to fig. 1. The material sucking actuator 22 comprises a cleaning assembly 221, a cleaning assembly 222 and a material sucking assembly 223, the cleaning assembly 221 is fixedly connected with the lifting platform 2133, and the cleaning assembly 221 is used for cleaning and sucking excess materials in the compartment of the open top truck 200. The output end of the cleaning assembly 222 is arranged on the cleaning assembly 221, and is used for cleaning the brush head of the cleaning assembly 221, the wall and the bottom of the open wagon 200. The material suction assembly 223 is communicated with the cleaning assembly 221 and used for providing adsorption force for the cleaning assembly 221 and collecting and storing excess materials adsorbed by the cleaning assembly 221. Thereby pass through clearance subassembly 222 not only can realize right the clearance of cleaning subassembly 221 prevents that the clout from bonding on cleaning subassembly 221, simultaneously clearance subassembly 222 also can with remaining clout clearance in the gondola car 200 carriage lets separation between clout and the carriage, makes it can pass through easily to inhale material subassembly 223 clean subassembly 221 and absorb the clout, has promoted the clearance effect. After the remainder in the material suction assembly 223 is full, the material suction assembly 223 can be conveyed to the upper part of the discharge system 30 through the movable frame body 21, and the remainder in the material suction assembly 223 is dumped into the discharge system 30 for recycling.

Please refer to fig. 3. The cleaning assembly 221 includes a cleaning frame 2211, a car wall cleaning device 2212, a car chassis brush device 2213 and a suction cup device 2214, the cleaning frame 2211 includes a connecting column 22111 fixedly connected to the lifting platform 2133 and a fixing frame 22112 fixed to the lower side of the connecting column 22111, and the car wall cleaning device 2212, the car chassis brush device 2213 and the suction cup device 2214 are all disposed on the fixing frame 22112.

The fixed frame body 22112 is a frame structure, and specifically, in this embodiment, the fixed frame body 22112 is a rectangular parallelepiped structure, the connecting column 22111 is connected to the top of the fixed frame body 22112, the car wall cleaning device 2212 is arranged on the side portion of the fixed frame body 22112, the feeding hole of the suction cup device 2214 is arranged on the bottom of the fixed frame body 22112, and at least part of the car chassis brush device 2213 extends out of the bottom of the fixed frame body 22112.

Car wall cleaning device 2212 includes car wall dish brush device 22121 and car wall post brush device 22122, car wall dish brush device 22121 set up in on the side of fixed support body 22112, car wall post brush device 22122 is followed the direction of height setting of fixed support body 22112, just car wall post brush device 22122 set up in the corner of the side of fixed support body 22112, car wall dish brush device 22121 can be right the carriage lateral wall surface of gondola car 200 cleans, car wall post brush device 22122 can be right the corner of carriage lateral wall of gondola car 200 cleans, has ensured the effect of cleaning the carriage lateral wall. The plurality of wall panel brush devices 22121 are provided, and the plurality of wall panel brush devices 22121 are arranged around the side of the fixing frame body 22112. The wall column brush device 22122 is provided in plurality, and the wall column brush device 22122 is provided at each side corner of the fixing frame body 22112.

Specifically, in this embodiment, four wall disc brush devices 22121 are provided, and four wall disc brush devices 22121 are correspondingly provided on four sides of the fixing frame body 22112, that is, one wall disc brush device 22121 is provided on each side of the fixing frame body 22112. The number of the wall column brush devices 22122 is four, and the four wall column brush devices 22122 are correspondingly arranged at four corners of the side surface of the fixing frame body 22112, that is, one wall column brush device 22122 is arranged at each corner of the side surface of the fixing frame body 22112. Therefore, all surfaces of the compartment wall of the open wagon 200 can be cleaned by driving the movable frame body 21, and the cleaning comprehensiveness and effect are guaranteed.

It is understood that in other embodiments, a plurality of the wall plate brush devices 22121 may be disposed on each side of the fixing frame 22112, so that the cleaning efficiency may be effectively increased. Meanwhile, the structure of the fixing frame body 22112 is not limited to a rectangular parallelepiped structure, and the specific structure of the fixing frame body 22112 can be adaptively selected according to the required cleaning equipment, for example, when the lateral wall of the compartment of the open wagon 200 has five sequentially connected surfaces, the fixing frame body 22112 can also be provided with five side surfaces, and each side surface is provided with the wall disc brush device 22121, so that the cleaning of all the surfaces of the compartment is realized, and the cleaning comprehensiveness and the cleaning effect are guaranteed.

Specifically, the wall disc brush device 22121 includes a wall disc brush driving device and a wall disc brush body 22123, the wall disc brush driving device is connected to the wall disc brush body 22123 to drive the wall disc brush body 22123 to rotate, and the wall disc brush driving device is disposed at an end close to the inner side of the fixing frame 22112. The wall column brush device 22122 comprises a wall column brush driving device 22124 and a wall column brush body 22125, the wall column brush driving device 22124 is connected with the wall column brush body 22125 to drive the wall column brush body 22125 to rotate, and the wall column brush driving device 22124 is arranged at the upper end of the wall column brush body 22125. The wall disc brush driving device and the wall column brush driving device 22124 may adopt any driving structure, such as an electric motor, a hydraulic driving motor, and the like.

It can be understood that, through remove support body 21 and drive car wall cleaning device 2212 removes, can accomplish all surfaces, wall limit, seam angle and turning etc. punishment that open car 200 carriage lateral wall cleans for the punishment drops to the diapire, thereby conveniently passes through sucking disc device 2214 with inhale material subassembly 223 and carry out the punishment and collect.

The feed inlet of sucking disc device 2214 set up in the bottom surface department of fixed support body 22112, sucking disc device 2214 set up in the central zone of the bottom surface of fixed support body 22112, just inhale material subassembly 223 with sucking disc device 2214 is connected and is used for passing through sucking disc device 2214 absorbs the collection, and vehicle bottom brush device 2213 at least part extends the bottom surface of fixed support body 22112 to through vehicle bottom brush device 2213 can be with the clout on every side clean toward sucking disc device 2214's direction, has increaseed the clearance area. Specifically, the vehicle chassis brush device 2213 is provided with four, four the vehicle chassis brush device 2213 correspond set up in around the sucking disc device 2214 for with the clout to being close to sucking disc device 2214 department cleans, thereby increases the efficiency that the clout was clear away and the effect of cleaing away.

The vehicle chassis brush device 2213 comprises a chassis brush driving device 22131 and a chassis brush body 22132, the chassis brush driving device 22131 is connected with the chassis brush body 22132 to drive the chassis brush body 22132 to rotate, the chassis brush driving device 22131 is located at the upper end of the chassis brush body 22132, and at least part of bristles of the chassis brush body 22132 extend out of the bottom surface of the fixing frame 22112, so that the bottom wall of the open wagon 200 is cleaned.

Preferably, the suction cup device 2214 includes a plurality of inlet ports 22141, thereby effectively increasing the efficiency of suction.

It can be understood that the sweeping assembly 221, driven by the moving frame 21, can sweep and recover all residual materials on all surfaces, wall edges, seam corners, etc. inside the compartment of the truck 200. When the surfaces of the side walls of the carriage need to be cleaned, the vehicle wall cleaning device 2212 works, the movable frame body 21 drives the cleaning assembly 221 to move to the corresponding side wall of the carriage, and the cleaning work on all the surfaces of the side walls of the carriage can be finished through the cooperation of the movable frame body 21. When the clout of carriage diapire needs to be cleaned the recovery, remove support body 21 and drive suction disc device 2214 removes, and pass through inhale the clout suction recovery that material subassembly 223 will be on the way.

Please refer to fig. 1, fig. 4 and fig. 5 in combination. In this embodiment, the cleaning assembly 222 is a high pressure air blowing system, the cleaning assembly 222 includes a cleaning control device and a cleaning execution device 2223, the cleaning control device includes an air compressor 2221, an electromagnetic valve and an air blowing pipeline 2222, the air compressor 2221 is disposed on the first frame 2113, one end of the air blowing pipeline 2222 is communicated with the air compressor 2221, the other end of the air blowing pipeline 2222 is communicated with the cleaning execution device 2223, and the electromagnetic valve is disposed on the air blowing pipeline 2222. Specifically, the cleaning executing device 2223 is a high-pressure air nozzle, and the cleaning executing device 2223 is respectively disposed on the vehicle wall disc brush body 22123 and the disc brush body 22132, that is, the cleaning executing device 2223 is disposed on both the vehicle wall disc brush body 22123 and the disc brush body 22132. And the cleaning executing device 2223 is arranged corresponding to the bristles of the vehicle wall disc brush body 22123 and the bristles of the disc brush body 22132, that is, the air jetted by the cleaning executing device 2223 can flow to the bristles of the vehicle wall disc brush body 22123 to clean the bristles, and the air jetted by the cleaning executing device 2223 can flow to the bristles of the disc brush body 22132 to clean the bristles. The high-pressure air of the air compressor 2221 is delivered to the cleaning execution device 2223 through the air blowing pipeline 2222, so that high-pressure air blowing is performed through the cleaning execution device 2223.

It will be appreciated that by arranging the cleaning assembly 222 to clean viscous residue, the cleaning assembly 222 can prevent the residue from sticking to the bristles of the vehicle wall disc brush body 22123 and the bristles of the disc brush body 22132. The cleaning assembly 222 blows wet excess material to dry when the body 22123 of the car wall disc brush and the body 22132 of the disc brush clean, the excess material is prevented from being adhered to the brush hair, so that the body 22123 of the car wall disc brush and the body 22132 of the disc brush are prevented from being cleaned and failed, the cleaning effect of the body 22123 of the car wall disc brush and the body 22132 of the disc brush is ensured, and the excess material blown by the cleaning assembly 222 is convenient for the suction assembly 223 to suck and discharge outside the carriage. When residual materials exist in the door crack at the lower part of the side wall of the carriage, the wall disc brush device 22121 is opposite to the door crack, so that the cleaning execution device 2223 can blow and remove the residual materials in the door crack, and the residual materials fall on the bottom wall of the carriage to be removed through the material suction assembly 223. Similarly, the cleaning executing device 2223 disposed on the disc brush device 2213 can also clean the corners of the bottom wall of the carriage by blowing air.

More specifically, the cleaning executing devices 2223 are disposed on the body 22123, and the cleaning executing devices 2223 are distributed on the body 22123 in an annular array. Each cleaning executing device 2223 is communicated with the air compressor 2221 through the air blowing pipeline 2222, the cleaning executing device 2223 is located near the outer edge of the disc body, and the cleaning executing device 2223 is located between two bristles of the vehicle wall disc brush body 22123, so that the bristles can be cleaned by blowing air better. Similarly, the disc brush body 22132 is also provided with a plurality of annular arrays of the cleaning actuators 2223, so that the air-blowing cleaning of the bristles of the disc brush body 22132 can be better achieved. Preferably, the bristles on the vehicle wall disc brush body 22123 and the disc brush body 22132 are all steel wire brushes, so that excess materials can be better cleaned, and the service life can be prolonged.

Please continue to refer to fig. 1. Inhale material subassembly 223 including inhaling material device and connecting tube, it includes vacuum pump 2231 and dust removal aggregate device 2232 to inhale the material device, the connecting tube carries telescopic pipeline 2233 for the clout, vacuum pump 2231 with dust removal aggregate device 2232 all set up in on the first running gear 211, just vacuum pump 2231's inlet scoop pass through the pipeline with dust removal aggregate device 2232's air outlet sealing connection. One end of the residual material conveying telescopic pipeline 2233 is communicated with the dedusting and collecting device 2232, and the other end is communicated with the suction disc device 2214. The vacuum pump 2231 is used for providing power to pump the residual materials at the suction cup device 2214 into the dust-removing and collecting device 2232 through the residual material conveying telescopic pipe 2233, and after the material bin in the dust-removing and collecting device 2232 is full or the cleaning is finished, the movable frame body 21 is moved to a designated position, so that the residual materials in the dust-removing and collecting device 2232 are discharged into the discharging system 30.

The dedusting and collecting device 2232 is a sealed tank container, and a dedusting device, a storage bin and a sealed discharge device are arranged in the dedusting and collecting device 2232. And after the storage bin is full of materials, the materials are discharged out of the storage bin through the sealed discharging device. And a material inlet is formed in the tank wall of the storage bin part of the sealed tank container and is in sealed connection with the residual material conveying telescopic pipeline 2233. And an air outlet is arranged on the tank wall above the dust removal device of the sealed tank container and is in sealing connection with an air suction port of the vacuum pump 2231 through a pipeline. The clout gets into inside back of dust removal aggregate device 2232, the air that has the clout becomes clean air after dust collector filters, can play the protection like this vacuum pump 2231's effect increases vacuum pump 2231's life also can play the effect of environmental protection.

Please refer to fig. 6. The residual material conveying telescopic pipe 2233 comprises a first telescopic pipe 22331, a sleeve pipe assembly 22332 and a second telescopic pipe 22333, wherein the sleeve pipe assembly 22332 is fixed on the elevator frame 2131, and the sleeve pipe assembly 22332 communicates the first telescopic pipe 22331 with the second telescopic pipe 22333. One end of the first telescopic pipe 22331 is communicated with the dust collection device 2232, and the other end is communicated with the casing pipe assembly 22332. The second telescopic tube 22333 is connected to the suction device 2214 at one end and to the sleeve assembly 22332 at the other end. Specifically, in this embodiment, the first telescopic duct 22331 is disposed in a horizontal direction, and the second telescopic duct 22333 is disposed in a vertical direction. It should be noted that the first telescopic pipe 22331 and the second telescopic pipe 22333 may be configured as a multi-stage linear telescopic device according to actual requirements, and in this embodiment, both the first telescopic pipe 22331 and the second telescopic pipe 22333 are configured as a one-stage telescopic device.

Horizontal and vertical seals are arranged at two ends of the sleeve assembly 22332, so that the tightness of the pipeline in the telescopic process is guaranteed. Specifically, the sleeve assembly 22332 includes a first sleeve 22334, a transition elbow 22335, and a second sleeve 22336, wherein the first sleeve 22334 is disposed along a horizontal direction, and the second sleeve 22336 is disposed along a vertical direction. The first telescoping tube 22331 is connected with the first cannula 22334, the second telescoping tube 22333 is connected with the second cannula 22336, and the first telescoping tube 22331 is movable within the first cannula 22334, the second telescoping tube 22333 is movable within the second cannula 22336.

A first connecting device 22337 is fixedly connected to the first telescopic pipe 22331, and the first telescopic pipe 22331 is hermetically connected to the material inlet of the dust-removing and collecting device 2232 through the first connecting device 22337. A second connecting device 22338 is fixedly connected to the second telescopic pipe 22333, and the second telescopic pipe 22333 is hermetically connected to the upper end of the suction cup device 2214 through the second connecting device 22338. Wherein the second telescopic pipe 22333 can move telescopically along the second sleeve 22336 to accommodate the lifting movement of the lifting device 213.

Specifically, the suction cup device 2214, the residual material conveying telescopic pipe 2233 and the dedusting and collecting device 2232 are sequentially and hermetically connected, so that the suction effect on the residual material is ensured.

Please continue to refer to fig. 1. Discharge system 30 includes grate ditch 31, blanking surrounding cylinder 32 and band conveyer, grate ditch 31 set up in the side of track 300, just grate ditch 31 is located two between the supporting mechanism 11, the direction that sets up of grate ditch 31 with track 300 sets up the direction the same, just a plurality of through-holes have been seted up on the grate ditch 31. The blanking surrounding cylinder 32 is arranged on the grate groove 31, the belt conveyor is positioned under the grate groove 31, a plurality of through holes are formed in the grate groove 31, and materials can flow into the belt conveyor through the through holes. The blanking enclosing cylinder 32 is fixed on the ground beside the grate ditch 31, the blanking enclosing cylinder 32 is of a hollow structure, one end opening of the blanking enclosing cylinder 32 is just opposite to the grate ditch 31, and the other end opening of the blanking enclosing cylinder corresponds to the dust removal and collection device 2232. The excess materials recovered in the dust removing and collecting device 2232 can be discharged to the grate ditch 31 through the blanking shroud 32, so that dust can be effectively prevented from flying. The residual material falls into the belt conveyor through the grate ditch 31, and then the belt conveyor conveys the material to a specified position.

The working principle of the residue removing system 100 is as follows: after the carriage of the open wagon 200 is positioned and fixed, the wagon wall cleaning device 2212 cleans or sweeps residual materials such as wall edges, seam corners and the like in the side walls of the carriage; the wall column brush device 22122 can be used for cleaning residual materials at four corners of a compartment wall and can also be used for assisting in cleaning residual materials at sides, seam corners and the like of the compartment wall. The excess material on the car wall falls to the bottom of the open car 200 after cleaning. The vehicle chassis brush device 2213 and the sucker device 2214 realize cleaning and pneumatic conveying of large-density small-particle scattered materials at the bottom of the carriage so as to complete cleaning and recovery of residual excess materials. The remaining clout in the gondola car 200 carriage cleans the recovery and accomplishes the back, the clout of retrieving in the dust removal aggregate device 2232 passes through blanking surrounding cylinder 32 fixed point is discharged and is fallen into grate ditch 31, the last clout process grate ditch 31 below the band conveyer receives the assigned position. The residual materials in the carriage can meet the cleaning requirement of the railway department after being cleaned by the device, and the operation efficiency is improved by adopting mechanical operation, so that the penalty of the railway department on the open wagon carriage using unit can be avoided.

The material sucking actuator 22 obtains linear motion along the length direction of the carriage of the open wagon 200 through the linear motion of the first traveling device 211, obtains linear motion along the width direction of the carriage through the linear motion of the second traveling device 212, and obtains linear motion along the height direction of the carriage through the linear motion of the lifting device 213.

The material sucking actuator 22 is driven by the movable frame body 21 to obtain three-axis motion inside the carriage, and performs path planning by detecting and feeding back position information of an actuator end in real time through a sensor, and completes cleaning and recovery work of large-density and small-particle residual materials on all surfaces, wall edges, seam angles, corners and the like inside the carriage of the gondola car automatically/semi-automatically by matching with an anti-collision system.

It should be noted that the driving device for each component in the residue removing system 100 may adopt any driving form, such as adopting an electric driving mode, a hydraulic driving mode, a pneumatic driving mode, and the like. In other embodiments, the vacuum pump 2231 and the dust and aggregate removing device 2232 may be disposed on the second running gear 212, so that the first telescopic pipe 22331 may be omitted, and the structure of the waste transporting telescopic pipe 2233 may be simpler. Similarly, the air compressor 2221 of the cleaning assembly 222 may also be disposed on the second traveling device 212, so as to reduce the arrangement of the pipeline in the cleaning assembly 222, and reduce the possibility of damage to the air pipeline or the control pipeline of the cleaning assembly 222. In other embodiments, the cleaning assembly 222 may be further changed into a high-pressure jet water curtain device, and the medium sprayed from the nozzles on the car wall disc brush body 22123 and the disc brush body 22132 is changed from high-pressure gas into a high-pressure jet water curtain, which can also clean the side walls and the car bottom surface, the concave-convex surfaces, the seam corners and the residual materials at the corners of the car compartment, and can also effectively clean the bristles. The traveling rails 1121 may also be disposed on the ground, so that the first traveling device 211 is changed into a gantry frame, thereby eliminating the steel structure support of the support system 10 and reducing the difficulty of civil construction.

It can be understood that the excess material removing system 100 provided by the embodiment does not need to open or close the carriage door of the open wagon 200 during operation, so that a large amount of labor force is reduced, the labor intensity is reduced, the carriage material cleaning efficiency can be greatly improved, the carriage detention time is reduced, the stability of carriage cleanliness is ensured, and the possibility of penalty by a railway administration department is reduced. After the car wall cleaning device 2212 peels the lateral excess materials off the car compartment wall, the excess materials are rapidly collected to the working area of the suction disc device 2214 by the car chassis brush device 2213 and are pumped out of the interior of the car by the material suction assembly 223, so that the car compartment excess material cleaning efficiency can be greatly improved; the wall cleaning device 2212 is covered in a large area, the movable frame body 21 is used as a carrier, positioning in the carriage of the open wagon 200 is very convenient, the control of an end effector is more convenient, and the detention time of the carriage is reduced; the cleaning executing device 2223 is arranged on the car wall cleaning device 2212 and the disc brush of the car chassis brush device 2213, so that the places for treating wall edges, seam angles and corners have obvious advantages, and the stability of carriage cleanliness is ensured. Through a one-key automation button, the whole area of the bottom of the carriage is automatically cleaned.

Compared with the prior art, the material sucking execution mechanism provided by the invention is provided with the material sucking assembly connected with the sucker device, so that excess materials can be sucked and cleaned through the material sucking assembly, the car wall cleaning device is arranged, the car wall cleaning device can clean the excess materials on the side wall of the carriage, the excess materials remained on the side wall of the carriage can be sucked and taken by the material sucking assembly better, the cleaning efficiency is improved, the labor cost is reduced, and large-density and small-particle bulk materials can be cleaned well through the sucking mode. Simultaneously be provided with on the car wall cleaning device clearance final controlling element, clearance final controlling element can realize the clearance to the clout, can also realize right car wall cleaning device's clearance can prevent effectively that the clout from bonding on the car wall cleaning device to the validity that the car wall cleaning device cleaned has been ensured.

Further, be provided with on the vehicle bottom dish brush device clearance final controlling element, clearance final controlling element can realize the clearance to the clout, can also realize right the clearance of vehicle bottom dish brush device can prevent effectively that the clout from bonding on the vehicle bottom dish brush device to the validity that the vehicle bottom dish brush device cleaned has been ensured.

Correspondingly, the excess material removing system provided by the invention improves the removing efficiency by adopting the material sucking executing mechanism, and can remove large-density and small-particle bulk materials. Simultaneously inhale material actuating mechanism set up in on the removal support body, through remove the support body and can drive inhale material actuating mechanism removes, realize the clearance to each region, through automatic clearance, also effectively reduced the human cost.

While the foregoing is directed to embodiments of the present invention, it will be understood by those skilled in the art that various changes may be made without departing from the spirit and scope of the invention.